Hangcha R series 2.0-2.5t Forklift Truck Parts Manual – PDF DOWNLOAD

Description

Hangcha R series 2.0-2.5t Forklift Truck Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Hangcha R series 2.0-2.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

Language : English_Chinese
Pages : 350
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hangcha R series 2.0-2.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

图1 Fig.1 平衡重总成 Counter balance assembly ABCDEFGHIJKLMNOPQ 1
图2 Fig.2 标示 Nameplate ABCDEFGHIJKLMNOPQ 3
图3 Fig.3 座椅总成 Seat assembly ABCDEFGHIJKLMNOPQ 8
图4 Fig.4 传动系统 Driving system ACEGIO 9
图5 Fig.5 传动系统 Driving system BDP 11
图6 Fig.6 传动系统 Driving system FHJ 12
图7 Fig.7 传动系统 Driving system KL 14
图8 Fig.8 传动系统 Driving system MNQ 15
图9 Fig.9 冷却油管总成 Cooling oil pipe assembly BDFHJMPQ 17
图10 Fig.10 冷却油管总成 Cooling oil pipe assembly KL 19
图11 Fig.11 驱动桥(一) Drive axle(Ⅰ) ABCDEFGHIJOP 20
– 4 –
图12 Fig.12 驱动桥(一) Drive axle(Ⅰ) KLMNQ 24
图12-1 Fig.12-1 前双轮驱动桥 Dual front wheel axle assembly ABCDEFGHIJKLMNOP 29
图12-2 Fig.12-2 制动器总成（左、右） Brake assembly (Left and right) ABCDEFGHIJKLMNOP 31
图13 Fig.13 驱动桥(二) Drive axle(Ⅱ) ABCDEFGHIJKLMNOP 37
图14 Fig.14 离合器 Clutch ACEGIO 38
图15 Fig.15 变速箱（机械式） Tansmission(Cluth type)(1/2) ACEGIO 41
图16 Fig.16 变速箱（机械式） Tansmission(Cluth type)(2/2) ACEGIO 44
图17 Fig.17 变速箱（液力式） Tansmission(Tor-cor type) BDFHJP 50
图18 Fig.18 盖、控制阀、微动阀（液力式） Cover control valve& inching valve (Tor-cor type) BDFHJP 56
图19 Fig.19 供油泵（液力式） Charging pump(Tor-con type) BDFHJP 59
图20 Fig.20 液力离合器(液力式) Hydraulic clutch(Tor-con type) BDFHJP 61
图21 Fig.21 控制阀(液力式) Controller valve(Tor-con type) BDFHJP 64
图22 Fig.22 微动阀(液力式) Inching valve(Tor-con type) BDFHJP 66
图23 Fig.23 减速器和差速器 Reduction&differential ABCDEFGHIJKLMNOPQ 68
图24 Fig.24 转向桥(一) Steering axle (Ⅰ) ABCDEFGHIJKLMNOPQ 71
图25 Fig.25 转向桥(二) Steering axle (Ⅱ) ABCDEFGHIJKLMNOPQ 75
图26 Fig.26 转向车轮总成 Steering wheel assembly ABCDEFGHIJKLMNOPQ 76
图27 Fig.27 转向管装置 Steering pipe device ABCDEFGHIJKLMNOPQ 77
图28 Fig.28 转向装置 Steering device ABCDEFGHIJKLMNOPQ 78
图29 Fig.29 转向油缸 Steering cylinder ABCDEFGHIJKLMNOPQ 81
图30 Fig.30 动力系统 Drive system ABCDOP 83
图31 Fig.31 动力系统 Drive system EFM 84
图32 Fig.32 动力系统 Drive system GH 86
图33 Fig.33 动力系统 Drive system IJLN 87
– 5 –
图34 Fig.34 动力系统 Drive system KQ 89
图35 Fig.35 进气系统 Air intake system ABCDOPQ 91
图36 Fig.36 进气系统 Air intake system GH 92
图37 Fig.37 进气系统 Air intake system EFM 93
图38 Fig.38 进气系统 Air intake system IJLN 94
图39 Fig.39 进气系统 Air intake system K 95
图39-1 Fig.39-1 二级进气系统 Dual air intake system ABCDEFGHIJKLMNOPQ 96
图40 Fig.40 排气系统 Exhaust system ABCDOP 97
图41 Fig.41 排气系统 Exhaust system EFM 98
图42 Fig.42 排气系统 Exhaust system GH 100
图43 Fig.43 排气系统 Exhaust system IJN 102
图44 Fig.44 排气系统 Exhaust system K 104
图45 Fig.45 排气系统 Exhaust system L 105
图46 Fig.46 排气系统 Exhaust system Q 106
图47 Fig.47 冷却系统 Cooling system ABCDOP 107
图48 Fig.48 冷却系统 Cooling system EFGHMQ 109
图49 Fig.49 冷却系统 Cooling system IJLN 112
图50 Fig.50 冷却系统 Cooling system K 114
图51 Fig.51 燃油系统 Fuel system ABCDOP 116
图52 Fig.52 燃油系统 Fuel system EFM 117
图53 Fig.53 燃油系统 Fuel system GH 119
图54 Fig.54 燃油系统 Fuel system IJLN 122
图55 Fig.55 燃油系统 Fuel system IJLN 123
图56 Fig.56 燃油系统 Fuel system Q 125
– 6 –
图57 Fig.57 发动机安装 Engine mount ABCDOP 127
图58 Fig.58 发动机安装 Engine mount EF 129
图59 Fig.59 发动机安装 Engine mount GH 131
图60 Fig.60 发动机安装 Engine mount IJ 133
图61 Fig.61 发动机安装 Engine mount K 135
图62 Fig.62 发动机安装 Engine mount L 137
图63 Fig.63 发动机安装 Engine mount MNQ 139
图64 Fig.64 车身系统 Truck body system ABCDEFGHIJKLMNOPQ 141
图65 Fig.65 仪表架总成 Instrument frame assembly ABCDEFGHIJKLMNOPQ 143
图66 Fig.66 机罩及底板总成(一) Hood and floor board assembly(Ⅰ) ABCDEFGHIJKLMNOPQ 145
图67 Fig.67 机罩及底板总成(二) Hood and floor board assembly(Ⅱ) ABCDEFGHIJKLMNOPQ 149
图68 Fig.68 锁扣总成 Lock catch assembly ABCDEFGHIJKLMNOPQ 151
图69 Fig.69 制动离合踏板总成(一) Brake clutch pedal assembly(Ⅰ) ACEGIP 153
图70 Fig.70 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) BDFHJP 156
图71 Fig.71 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) KL 160
图72 Fig.72 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) MNQ 163
制动离合踏板总成(二) Brake clutch pedal assembly(二)
图73 Fig.73
制动微动踏板总成(二) Brake and inching pedal assembly(Ⅱ)
ABCDEFGHIJKLMNOPQ 166
图74 Fig.74 油门操纵总成 Throttle control assembly ABCDOP 167
图75 Fig.75 油门操纵总成 Throttle control assembly GH 170
图76 Fig.76 油门操纵总成 Throttle control assembly EFMQ 173
图77 Fig.77 油门操纵总成 Throttle control assembly IJKLN 176
图78 Fig.78 换挡操纵总成 Change over control assembly ACEGIO 179
图79 Fig.79 换挡操纵总成 Change over control assembly KL 180
– 7 –
图80 Fig.80 换挡操纵总成 Change over control assembly P 182
图81 Fig.81 手制动操纵 Multi-valve control ABCDEFGHIJKLMNOPQ 184
图82 Fig.82 油泵总成 Oil pump assembly IJKLN 185
图83 Fig.83 油泵总成 Oil pump assembly EFMQ 187
图84 Fig.84 油泵总成 Oil pump assembly ABCDGHOP 189
图85 Fig.85 转向管路 Tilting oil pipe ABCDEFGHIJKLMNOPQ 191
图86 Fig.86 回油滤油总成 Strainer assembly ABCDEFGHIJKLMNOPQ 193
图87 Fig.87 液压油箱附件 Hydraulic tank accessory ABCDEFGHIJKLMNOPQ 194
图88 Fig.88 多路阀操纵 Multi-vavle control ABCDEFGHIJKLMNOPQ 196
图89 Fig.89 多路阀总成 Multi-vavle assembly ABCDEFGHIJKLMNOPQ 199
图90 Fig.90 倾斜管路 Steering oil pipe ABCDEFGHIJKLMNOPQ 201
图91 Fig.91 电气系统 Electrical system ACOP 203
图92 Fig.92 电气系统 Electrical system BD 206
图93 Fig.93 电气系统 Electrical system E 210
图94 Fig.94 电气系统 Electrical system FM 213
图95 Fig.95 电气系统 Electrical system G 217
图96 Fig.96 电气系统 Electrical system H 220
图97 Fig.97 电气系统 Electrical system IL 224
图98 Fig.98 电气系统 Electrical system JN 228
图99 Fig.99 电气系统 Electrical system K 232
图100 Fig.100 电气系统 Electrical system Q 236
图101 Fig.101 护顶架 Overhead guard ABCDEFGHIJKLMNOPQ 240
图102 Fig.102 起升组件(2 节门架) Lifting part (Simplex) ABCDEFGHIJKLMNOPQ 242
图103 Fig.103 链条总成(2 节门架) Chain (Simplex) ABCDEFGHIJKLMNOPQ 246
– 8 –
图104 Fig.104 门架(2 节门架) Mast (Simplex) ABCDEFGHIJKLMNOPQ 248
图105 Fig.105 货叉架总成(2 节门架) Fork carriage ass’y (Simplex) ABCDEFGHIJKLMNOPQ 251
图106 Fig.106 左、右升降油缸(2 节门架) Lift cylinder,left and right (Simplex) ABCDEFGHIJKLMNOPQ 253
图107 Fig.107 倾斜油缸(2 节门架) Tilting cylinder (Simplex) ABCDEFGHIJKLMNOPQ 256
图108 Fig.108 油路系统(2 节门架) Oil pipe system (Simplex) ABCDEFGHIJKLMNOPQ 260
图109 Fig.109 第三联附加油路(2 节门架) 3rd hydraulic vavle oil pipe (Simplex) ABCDEFGHIJKLMNOPQ 263
图110 Fig.110 第四联附加油路(2 节门架) 4th hydraulic vavle oil pipe (Simplex) ABCDEFGHIJKLMNOPQ 267
图111 Fig.111 起升组件(2 节全自由门架) Lifting part (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 271
图112 Fig.112 链条总成(2 节全自由门架) Chain (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 276
图113 Fig.113 门架(2 节全自由门架) Mast (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 278
图114 Fig.114 货叉架总成(2 节全自由门架) Fork carriage ass’y (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 282
图115 Fig.115 左、右升降油缸(2 节全自由门架) Lifting cylinder，Left & Right (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 284
图116 Fig116 前升降油缸(2 节全自由门架) Lifting cylinder front (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 287
图117 Fig.117 油路系统(2 节全自由门架) Mast piping (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 290
图118 Fig.118 第三联附加油路(2 节全自由门架) 3rd hydraulic vavle oil pipe (N25U300 Free lift mast) ABCDEFGHIJKLMNOPQ 293
图119 Fig.119 第四联附加油路(全自由、3 节门架) 4th hydraulic vavle oil pipe (Full free & 3-Stage mast) ABCDEFGHIJKLMNOPQ 298
图120 Fig.120 第三、四联附加油路(2 节全自由门架) 3rd & 4th hydraulic vavle oil pipe (Full free mast) ABCDEFGHIJKLMNOPQ 302
图121 Fig.121 起升组件(3 节门架) Lifting part (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 306
图122 Fig.122 链条总成一(3 节门架) Chain Ⅰ (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 311
图123 Fig.123 链条总成二(3 节门架) Chain Ⅱ (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 313
图124 Fig.124 门架(3 节门架) Mast (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 315
图125 Fig.125 货叉架总成(3 节门架) Fork carriage ass’y (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 319
图126 Fig.126 货叉总成(3 节门架) Fork ass’y (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 321
图127 Fig.127 左、右升降油缸(3 节门架) Lift cylinder,left and right (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 322
– 9 –
图128 Fig.128 前升降油缸(3 节门架) Lift cylinder,front (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 324
图129 Fig.129 油路系统(3 节门架) Mast piping (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 328
图130 Fig.130 第三联附加油路(3 节门架) 3rd hydraulic vavle oil pipe (N25N450 3-Stage mast) ABCDEFGHIJKLMNOPQ 334

DESCRIPTION:

Hangcha R series 2.0-2.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

Ⅰ. This catalogue collects all of the parts (components) in series of 2-2.5 ton R fork lift truck.
Ⅱ. Looking up methods:
Ⅰ) First looking up the series number of the part (component) in the drawing of the assembly, in which the parts (component) is in the catalogue and then the coodes of the drawing and
standard of the parts (the component) in terms of the series number.
Ⅱ) No noted are all of the same parts and components otherwise they should be noted in case of difference.
For example, in fig.32, the top left corner in page 79, “G、H” means the type of the truck. In fourth line(No.3)，“G、H” means this part is only applied to CPC20/25N-RW13 type forklift
truck.
Ⅲ. Model, series Number, Code Number of drawing and quantity should be given when ordering the spare parts.
Ⅳ. It is recommended to use the parts and components made by us for ideal the service and maintenance.
Ⅴ. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with sales department of Hangzhou
Forklift Truck Co. Ltd.
Ⅵ. –X series truck (container forklift truck) is same except of the lifting system.
Ⅶ. The overall maximum lift heights of these lifting systems are 3 meters.
Ⅷ. Type explanation.

S.V 25/01/2025