Hangcha R series 3.0-3.5t Forklift Truck Parts Manual – PDF DOWNLOAD

Description

Hangcha R series 3.0-3.5t Forklift Truck Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Hangcha R series 3.0-3.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

Language : English_Chinese
Pages : 378
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hangcha R series 3.0-3.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

图1 Fig.1 平衡重总成 Counter balance assembly ABCDEFGHIJKLMNOPQ 1
图2 Fig.2 标示 Nameplate ABCDEFGHIJKLMNOPQ 3
图3 Fig.3 座椅总成 Seat assembly ABCDEFGHIJKLMNOPQ 8
图4 Fig.4 传动系统 Driving system AM 9
图5 Fig.5 传动系统 Driving system BEGIKO 10
图6 Fig.6 传动系统 Driving system CFP 12
图7 Fig.7 传动系统 Driving system DNQ 14
图8 Fig.8 传动系统 Driving system HJL 16
图9 Fig.9 驱动桥(一) Drive axle(Ⅰ) ADMNQ 18
图10 Fig.10 驱动桥(一) Drive axle(Ⅰ) BCEFGHIJKLOP 22
图10-1 Fig.10-1 前双轮驱动桥 Dual front wheel axle assembly ABCDEFGHIJKLMNOPQ 26
– 5 –
图10-2 Fig.10-2 制动器总成（左、右） Brake assembly (Left and right) ABCDEFGHIJKLMNOPQ 28
图11 Fig.11 驱动桥(二) Drive axle(Ⅱ) ABCDEFGHIJKLMNOPQ 33
图12 Fig.12 离合器 Clutch BEGIKO 34
图13 Fig.13 冷却油管总成 Cooling oil pipe assembly AM 37
图14 Fig.14 冷却油管总成 Cooling oil pipe assembly CDFHJLNPQ 38
图15 Fig.15 变速箱（液力式） Tansmission(Tor-cor type) CFHJLP 40
图16 Fig.16 盖、控制阀、微动阀（液力式） Cover control valve& inching valve (Tor-cor type) CFHJLP 46
图17 Fig.17 供油泵（液力式） Charging pump(Tor-con type) CFHJLP 49
图18 Fig.18 液力离合器(液力式) Hydraulic clutch(Tor-con type) CFHJLP 51
图19 Fig.19 控制阀(液力式) Controller valve(Tor-con type) CFHJLP 54
图20 Fig.20 微动阀(液力式) Inching valve(Tor-con type) CFHJLP 56
图21 Fig.21 减速器和差速器 Reduction&differential BCEFGHIJKLOP 58
图22 Fig.22 变速箱（机械式） Tansmission(Cluth type)(1/2) BEGIKO 61
图23 Fig.23 变速箱（机械式） Tansmission(Cluth type)(2/2) BEGIKO 64
图24 Fig.24 转向装置 Steering device ABCDEFGHIJKLMNOPQ 70
图25 Fig.25 转向管装置 Steering pipe device ABCDEFGHIJKLMNOPQ 73
图26 Fig.26 转向桥(一) Steering axle (Ⅰ) ABCDEFGHIJKLMNOPQ 74
图27 Fig.27 转向桥(二) Steering axle (Ⅱ) ABCDEFGHIJKLMNOPQ 78
图28 Fig.28 转向车轮总成 Steering wheel assembly ABCDEFGHIJKLMNOPQ 79
图29 Fig.29 转向油缸 Steering cylinder ABCDEFGHIJKLMNOPQ 80
图30 Fig.30 动力系统 Drive system AQ 82
图31 Fig.31 动力系统 Drive system BCEFOP 84
图32 Fig.32 动力系统 Drive system DGH 85
图33 Fig.33 动力系统 Drive system IJ 87
– 6 –
图34 Fig.34 动力系统 Drive system KLMN 88
图35 Fig.35 进气系统 Air intake system A 90
图36 Fig.36 进气系统 Air intake system BCEFOPQ 91
图37 Fig.37 进气系统 Air intake system DGH 92
图38 Fig.38 进气系统 Air intake system IJ 93
图39 Fig.39 进气系统 Air intake system KLMN 94
图39-1 Fig.39-1 二级进气系统 Dual air intake system ABCDEFGHIJKLMNOPQ 95
图40 Fig.40 排气系统 Exhaust system A 96
图41 Fig.41 排气系统 Exhaust system BCEFOP 97
图42 Fig.42 排气系统 Exhaust system DGH 98
图43 Fig.43 排气系统 Exhaust system IJ 100
图44 Fig.44 排气系统 Exhaust system KLN 102
图45 Fig.45 排气系统 Exhaust system M 104
图46 Fig.46 排气系统 Exhaust system Q 105
图47 Fig.47 冷却系统 Cooling system A 106
图48 Fig.48 冷却系统 Cooling system BCEFOP 108
图49 Fig.49 冷却系统 Cooling system DGHIJQ 110
图50 Fig.50 冷却系统 Cooling system KLMN 113
图51 Fig.51 燃油系统 Fuel system A 115
图52 Fig.52 燃油系统 Fuel system BCEFOP 117
图53 Fig.53 燃油系统 Fuel system IJ 118
图54 Fig.54 燃油系统 Fuel system KLMN 121
图55 Fig.55 燃油系统 Fuel system DGH 122
图56 Fig.56 燃油系统 Fuel system Q 124
– 7 –
图57 Fig.57 发动机安装 Engine mount A 126
图58 Fig.58 发动机安装 Engine mount BCEFOP 128
图59 Fig.59 发动机安装 Engine mount DNQ 130
图60 Fig.60 发动机安装 Engine mount GH 132
图61 Fig.61 发动机安装 Engine mount IJ 134
图62 Fig.62 发动机安装 Engine mount KL 136
图63 Fig.63 发动机安装 Engine mount M 138
图64 Fig.64 车身系统 Truck body system ABCDEF 140
图65 Fig.65 仪表架总成 Instrument frame assembly ABCDEFGHIJKLMNOPQ 142
图66 Fig.66 机罩及底板总成(一) Hood and floor board assembly(Ⅰ) ABCDEFGHIJKLMNOPQ 144
图67 Fig.67 机罩及底板总成(二) Hood and floor board assembly(Ⅱ) ABCDEFGHIJKLMNOPQ 148
图68 Fig.68 锁扣总成 Lock catch assembly ABCDEFGHIJKLMNOPQ 150
图69 Fig.69 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) AM 152
图70 Fig.70 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) DNQ 155
图71 Fig.71 制动微动踏板总成(一) Brake and inching pedal assembly(Ⅰ) CFHJLP 158
图72 Fig.72 制动离合踏板总成(一) Brake clutch pedal assembly(Ⅰ) BEGIKO 162
制动离合踏板总成(二) Brake clutch pedal assembly(二)
图73 Fig.73
制动微动踏板总成(二) Brake and inching pedal assembly(Ⅱ)
ABCDEFGHIJKLMNOPQ 165
图74 Fig.74 制动微动踏板总成(三) Brake and inching pedal assembly(Ⅲ) DNQ 166
图75 Fig.75 油门操纵总成 Throttle control assembly AKLMN 167
图76 Fig.76 油门操纵总成 Throttle control assembly BCEFOP 170
图77 Fig.77 油门操纵总成 Throttle control assembly DGHIJQ 173
图78 Fig.78 换挡操纵总成 Change over control assembly AM 176
图79 Fig.79 换挡操纵总成 Change over control assembly BEGIKO 178
– 8 –
图80 Fig.80 换挡操纵总成 Change over control assembly P 179
图81 Fig.81 手制动操纵 Multi-valve control ABCDEFGHIJKLMNOPQ 181
图82 Fig.82 油泵总成 Oil pump assembly AKLMN 182
图83 Fig.83 油泵总成 Oil pump assembly BCEFIJOP 184
图84 Fig.84 油泵总成 Oil pump assembly DGHQ 186
图85 Fig.85 回油滤油总成 Strainer assembly ABCDEFGHIJKLMNOPQ 188
图86 Fig.86 液压油箱附件 Hydraulic tank accessory ABCDEFGHIJKLMNOPQ 189
图87 Fig.87 多路阀操纵 Multi-vavle control ABCDEFGHIJKLMNOPQ 191
图88 Fig.88 多路阀总成 Multi-vavle assembly ABCDEFGHIJKLMNOPQ 194
图89 Fig.89 倾斜管路 Steering oil pipe ABCDEFGHIJKLMNOPQ 196
图90 Fig.90 转向管路 Tilting oil pipe ABCDEFGHIJKLMNOPQ 198
图91 Fig.91 电气系统 Electrical system A 200
图92 Fig.92 电气系统 Electrical system BEOP 204
图93 Fig.93 电气系统 Electrical system CF 207
图94 Fig.94 电气系统 Electrical system DH 211
图95 Fig.95 电气系统 Electrical system G 215
图96 Fig.96 电气系统 Electrical system I 218
图97 Fig.97 电气系统 Electrical system J 221
图98 Fig.98 电气系统 Electrical system KM 225
图99 Fig.99 电气系统 Electrical system LN 229
图100 Fig.100 电气系统 Electrical system Q 233
图101 Fig.101 护顶架 Overhead guard ABCDEFGHIJKLMNOPQ 237
图102 Fig.102 起升组件(2 节门架) Lifting part (Simplex) ABCDEFGHIJKLMNOPQ 239
图103 Fig.103 链条总成(2 节门架) Chain (Simplex) ABCDEFGHIJKLMNOPQ 244
– 9 –
图104 Fig.104 门架(2 节门架) Mast (Simplex) ABCDEFGHIJKLMNOPQ 246
图105 Fig.105 货叉架总成(2 节门架) Fork carriage ass’y (Simplex) ABCDEFGHIJKLMNOPQ 249
图106 Fig.106 左、右升降油缸(2 节门架) Lift cylinder,left and right (Simplex) ABCDEFGHIJKLMNOPQ 251
图107 Fig.107 倾斜油缸(2 节门架) Tilting cylinder (Simplex) ABCDEFGHIJKLMNOPQ 257
图108 Fig.108 油路系统(2 节门架) Oil pipe system (Simplex) ABCDEFGHIJKLMNOPQ 263
图109 Fig.109 第三联附加油路(2 节门架) 3rd hydraulic vavle oil pipe (Simplex) ABCDEFGHIJKLMNOPQ 267
图110 Fig.110 第四联附加油路(2 节门架) 4th hydraulic vavle oil pipe (Simplex) ABCDEFGHIJKLMNOPQ 271
图111 Fig.111 起升组件(2 节全自由门架) Lifting part (Free lift mast) ABCDEFGHIJKLMNOPQ 275
图112 Fig.112 链条总成(2 节全自由门架) Chain (Free lift mast) ABCDEFGHIJKLMNOPQ 281
图113 Fig.113 门架(2 节全自由门架) Mast (Free lift mast) ABCDEFGHIJKLMNOPQ 284
图114-1 Fig.114-1 货叉架总成(2 节全自由门架) Fork carriage ass’y (Free lift mast) ABCDEFGHIJKLMNOPQ 289
图114-2 Fig.114-2 货叉架总成(2 节全自由门架) Fork carriage ass’y (Free lift mast) ABCDEFGHIJKLMNOPQ 292
图115 Fig.115 左、右升降油缸(2 节全自由门架) Lifting cylinder，Left & Right (Free lift mast) ABCDEFGHIJKLMNOPQ 294
图116 Fig116 前升降油缸(2 节全自由门架) Lifting cylinder front (Free lift mast) ABCDEFGHIJKLMNOPQ 299
图117 Fig.117 油路系统(2 节全自由门架) Mast piping (Free lift mast) ABCDEFGHIJKLMNOPQ 303
图118 Fig.118 第三联附加油路(2 节全自由门架) 3rd hydraulic vavle oil pipe (Free lift mast) ABCDEFGHIJKLMNOPQ 307
图119 Fig.119 第四联附加油路(全自由、3 节门架) 4th hydraulic vavle oil pipe (Full free & 3-Stage mast) ABCDEFGHIJKLMNOPQ 312
图120 Fig.120 第三、四联附加油路(2 节全自由门架) 3rd & 4th hydraulic vavle oil pipe (Full free mast) ABCDEFGHIJKLMNOPQ 316
图121 Fig.121 起升组件(3 节门架) Lifting part (3-Stage mast) ABCDEFGHIJKLMNOPQ 320
图122 Fig.122 链条总成一(3 节门架) Chain Ⅰ (3-Stage mast) ABCDEFGHIJKLMNOPQ 326
图123 Fig.123 链条总成二(3 节门架) Chain Ⅱ (3-Stage mast) ABCDEFGHIJKLMNOPQ 330
图124 Fig.124 门架(3 节门架) Mast (3-Stage mast) ABCDEFGHIJKLMNOPQ 334
图125-1 Fig.125-1 货叉架总成(3 节门架) Fork carriage ass’y (3-Stage mast) ABCDEFGHIJKLMNOPQ 339
图125-2 Fig.125-2 货叉架总成(3 节门架) Fork carriage ass’y (3-Stage mast) ABCDEFGHIJKLMNOPQ 341
– 10 –
图126 Fig.126 货叉总成(3 节门架) Fork ass’y (3-Stage mast) ABCDEFGHIJKLMNOPQ 343
图127-1 Fig.127-1 左、右升降油缸(3 节门架) Lift cylinder,left and right (3-Stage mast) ABCDEFGHIJKLMNOPQ 344
图127-2 Fig.127-2 左、右升降油缸(3 节门架) Lift cylinder,left and right (3-Stage mast) ABCDEFGHIJKLMNOPQ 347
图128 Fig.128 前升降油缸(3 节门架) Lift cylinder,front (3-Stage mast) ABCDEFGHIJKLMNOPQ 351
图129 Fig.129 油路系统(3 节门架) Mast piping (3-Stage mast) ABCDEFGHIJKLMNOPQ 356
图130 Fig.130 第三联附加油路(3 节门架) 3rd hydraulic vavle oil pipe (3-Stage mast) ABCDEFGHIJKLMNOPQ 363

DESCRIPTION:

Hangcha R series 3.0-3.5t Forklift Truck Parts Manual – PDF DOWNLOAD 

Ⅰ. This catalogue collects all of the parts (components) in series of 3-3.5 ton R fork lift truck.
Ⅱ. Looking up methods:
Ⅰ) First looking up the series number of the part (component) in the drawing of the assembly, in which the parts (component) is in the catalogue and then the coodes of the drawing and
standard of the parts (the component) in terms of the series number.
Ⅱ) No noted are all of the same parts and components otherwise they should be noted in case of difference.
For example, in fig.30, the top left corner in page 76, “A、Q” means the type of the truck. In five line(No.4)，“A” means this part is only applied to CPC30/35N-RW15A type forklift
truck.
Ⅲ. Model, series Number, Code Number of drawing and quantity should be given when ordering the spare parts.
Ⅳ. It is recommended to use the parts and components made by us for ideal the service and maintenance.
Ⅴ. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with sales department of Hangzhou
Forklift Truck Co. Ltd.
Ⅵ. CX series truck (container forklift truck) is same except of the lifting system.
Ⅶ. The overall maximum lift heights of these lifting systems are 3 meters.
Ⅷ. Type explanation

S.V 24/01/2025