Heli H3 Series 2t-3.2t LPG Forklift Parts Manual – CPYD/CPQYD 20C-32C PDF

Description

File Details

• Manual type: Illustrated parts catalogue (零件目录)
• Brand: Heli (Anhui HELI Co., Ltd.)
• Series: H3 Series, 2t – 3.2t short wheelbase, single/double fuel LPG forklift truck with cushion tire
• Language: Bilingual Chinese / English
• Page count: 214 pages
• File format: PDF
• Contents: 109 figure groups with exploded view drawings and matching part tables
• Ordering information required: Truck model, serial number, part drawing number and quantity (as stated in the manual)

Chapters Covered

Every figure in this H3 Series parts manual is a self-contained system or assembly, with a numbered illustration and a table giving the item number, part number, edition code, description and quantity.

• Fig.1–3 Engine setting
• Fig.4–5 Air intake system
• Fig.6–7 Cooling system
• Fig.8–9 Fuel system
• Fig.10–12 Exhaust system
• Fig.13 Conversion device system
• Fig.14 Rolling LPG cylinder bracket
• Fig.15 Rolling & tilt LPG cylinder bracket
• Fig.16–17 Electric system
• Fig.18 Control box
• Fig.19–20 Combination M/T (instrument cluster)
• Fig.21 Transmission unit (tor-con type)
• Fig.22 Transmission case
• Fig.23 Clutch, hydraulic
• Fig.24 Charging pump ass’y
• Fig.25 Differential
• Fig.26 Plate, input ass’y
• Fig.27 Drive axle
• Fig.28 Wheel brake
• Fig.29 Front wheel ass’y
• Fig.30 Steering system
• Fig.31 Steering axle (transverse cylinder)
• Fig.32 Rear wheel ass’y
• Fig.33 Steering cylinder ass’y
• Fig.34–35 Electron accelerator setting
• Fig.36 Service brake & inching control pedal ass’y
• Fig.37 Brake lever
• Fig.38 Frame & counter weight
• Fig.39–40 Hood & seat
• Fig.41–42 Floor board
• Fig.43 Cargo sling
• Fig.44–45 Hydraulic system
• Fig.46 Valve control linkage (two-throw)
• Fig.47 Valve control linkage (three-throw)
• Fig.48 Valve control linkage (four-throw)
• Fig.49 Oil tank accessories
• Fig.50–53 Mast hydraulic system (normal mast M, metric and SAE)
• Fig.54–57 Mast hydraulic system (full free 2-stage mast ZM, metric and SAE)
• Fig.58–61 Mast hydraulic system (full free 3-stage mast ZSM, metric and SAE)
• Fig.62 Mast hydraulic system (full free 4-stage mast, SAE)
• Fig.63–64 Hose & pulley block (normal mast M, metric and SAE)
• Fig.65–66 Hose & pulley block (full free 2-stage ZM, 2t/2.5t)
• Fig.67–68 Hose & pulley block (full free 2-stage ZM, 3t/3.2t)
• Fig.69–70 Hose & pulley block (full free 3-stage ZSM, 2t/2.5t)
• Fig.71–72 Hose & pulley block (full free 3-stage ZSM, 3t/3.2t)
• Fig.73 Hose & pulley block (full free 4-stage, three-throw SAE)
• Fig.74 Hose & pulley block (full free 4-stage, four-throw SAE)
• Fig.75–76 Fork & lift bracket (normal mast M)
• Fig.77–78 Fork & lift bracket (full free 2-stage ZM)
• Fig.79–80 Fork & lift bracket (full free 3-stage ZSM)
• Fig.81–82 Fork & lift bracket (full free 4-stage ZFM)
• Fig.83–84 Mast (normal mast M)
• Fig.85–86 Mast (full free 2-stage ZM)
• Fig.87–88 Mast (full free 3-stage ZSM)
• Fig.89 Mast (full free 4-stage ZFM)
• Fig.90–91 Lift cylinder mounting (normal mast M)
• Fig.92–93 Front lift cylinder (full free 2-stage ZM)
• Fig.94–95 Front lift cylinder mounting (full free 3-stage)
• Fig.96–97 Rear lift cylinder (full free 2-stage ZM)
• Fig.98–99 Rear lift cylinder mounting (full free 3-stage)
• Fig.100 Lift cylinder mounting (full free 4-stage)
• Fig.101 Front lift cylinder (full free 4-stage)
• Fig.102 Rear lift cylinder (full free 4-stage)
• Fig.103–104 Tilt cylinder (normal to 3-stage, and 4-stage)
• Fig.105–106 Overhead guard
• Fig.107 Rearview mirror setting
• Fig.108 Fire extinguisher setting
• Fig.109 Plate (decals and identification plates)

What This H3 Series Parts Catalogue Gives You

This is not a service manual and it does not contain repair procedures. What it does contain is the complete bill of materials for the H3 Series 2t, 2.5t, 3t and 3.2t LPG cushion-tire forklift, broken down figure by figure into exploded views that show exactly how each assembly goes together and exactly which item number belongs to which component. Every part in every drawing carries a single item number, and that number leads straight to a row in the table printed alongside the illustration giving the part number, the edition code and the quantity used.

Because the catalogue is bilingual, each description appears in both Chinese and English. That makes it straightforward to cross-check a part against a supplier listing, a warehouse bin label, or a drawing you already have on the bench, regardless of which language your existing documentation uses.

Covered Models and Engines

The manual is organised around four truck families, each available as a gasoline-only or a dual-fuel LPG machine:

• CPYD20C, CPYD25C, CPYD30C, CPYD32C – M1H, M2H — Mitsubishi 2.4 single fuel engine
• CPQYD20C, CPQYD25C, CPQYD30C, CPQYD32C – M1H, M2H — Mitsubishi 2.4 double fuel engine
• CPYD20C, CPYD25C, CPYD30C, CPYD32C – KU1H — Kubota WG2503 single fuel engine
• CPQYD20C, CPQYD25C, CPQYD30C, CPQYD32C – KU1H — Kubota WG2503 double fuel engine

Model code decoding follows the chart reproduced at the front of the book: the CPQYD/CPYD prefix identifies a counterbalanced forklift, the following letter denotes gasoline or LPG, the next letter denotes fluid drive, the Y denotes cushion tire, and the number gives the rated capacity in tonnes. Capacity options run from 2t through 3.2t, with the 3.2t variant using a heavier counterweight and its own frame and mast part numbers.

Engine-specific sections are separated throughout. Air intake, cooling, fuel and exhaust figures are split between the Mitsubishi M1H/M2H trucks and the Kubota KU1H trucks, so you are never left guessing which intake hose or exhaust gasket fits the machine in front of you.

Mast, Fork Carriage and Attachment Variations

One of the most useful things about this catalogue is how far it goes into the front end of the truck. Rather than lumping all masts together, it separates them by type and by capacity band:

• Normal mast M for 2t/2.5t and for 3t/3.2t
• Full free 2-stage mast ZM for 2t/2.5t and for 3t/3.2t
• Full free 3-stage mast ZSM for 2t/2.5t and for 3t/3.2t
• Full free 4-stage mast ZFM

Each of those appears in metric and SAE thread versions, and the difference matters — the mast hydraulic system, hose and pulley block, lift bracket and mast figures are all duplicated with metric and SAE part numbers. Picking the wrong thread variant means a hose that will not seal or a fitting that will not start.

The lift cylinder chapters are similarly granular, covering front cylinders, rear cylinders, mounting hardware and the option tables that tie the correct cylinder and chain assembly to a specific lifting height. Fork tables list the available blade lengths against their part numbers so a replacement fork can be ordered by length rather than by guesswork.

Systems Worth Noting for Parts Identification

Beyond the powertrain and the mast, the catalogue carries full exploded breakdowns of the systems that most often generate parts orders on a working LPG truck:

• LPG conversion device system with the rolling cylinder bracket and the rolling/tilt bracket variants, the high-pressure hoses, quick connectors, three-way fittings and the filter retainer
• Hydraulic system including the steering unit, multi-way control valve, high-pressure hoses, oil tank accessories and the valve control linkage in two, three and four-throw configurations
• Drive line covering the torque converter transmission unit, transmission case, hydraulic clutch pack, charging pump, differential, input plate and drive axle
• Brakes with the wheel brake assembly in left and right versions, the service brake and inching control pedal, and the parking brake lever
• Electrical system including the control box internals, fuses and relays, the combination instrument cluster, harness routing, work lamps, warning lights and the fuel selector switch
• Steering with the transverse-cylinder steering axle, steering knuckles, steering cylinder assembly and the full steering column breakdown
• Bodywork with the frame, counterweight and its cap, hood assemblies, seats, floor boards and the overhead guard in both Mitsubishi and Kubota versions

A separate figure covers the decals and identification plates for the series, including capacity plates by tonne rating, the LPG vehicle marker, lubrication charts and safety warning plates.

How the Diagrams and Tables Work Together

Each figure opens with an exploded drawing where every component is called out by a single item number. Circle callouts in the drawing point to assemblies that are themselves broken down on a later figure — the diagram tells you the item number, and the note beside it tells you which page that sub-assembly lives on. Turning to the table for the same figure gives you the item number, part number, edition code, description and quantity, so you can build a complete order line without cross-referencing anything else.

The order of work is stated plainly at the front of the book: find the system in the index, go to the page, locate the part and its item number in the drawing, then read the detail row for that number. When you place an order, the manual asks for the truck model, the factory serial number, the part drawing number and the quantity required. Getting all four right the first time is what keeps a machine off the jacks and back on the floor.

Who This Parts Manual Is For

This catalogue suits anyone who has to identify and order components for a Heli H3 Series 2t to 3.2t LPG cushion-tire truck — fleet maintenance planners, workshop supervisors, independent forklift technicians, parts counter staff and rebuilders. It is equally useful when you already have a suspect part in your hand and need to confirm the part number before committing to a purchase, or when you are stripping a mast or transmission and want to know what should come out, in what order and how many of each.

Because the trucks share so many components across the 2t, 2.5t, 3t and 3.2t ratings, the catalogue also makes it easy to see where a part is common to the whole series and where it is specific to one capacity band — which saves money when several trucks of different ratings sit in the same yard.

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Instant PDF Delivery

The Heli H3 Series 2t-3.2t LPG forklift parts manual arrives as a PDF download the moment your order completes — there is no shipping, no waiting and no physical binder to lose. Open it on a laptop in the workshop office, on a tablet at the machine, or print the figures you need and take them onto the floor. Every drawing and part table is presented at full size in the page order of the original catalogue, so a printed figure behaves exactly like a page from the book.

Having the correct part number in front of you before you order is the difference between a truck that goes back to work and a second delivery charge on a component that did not fit. Whether you are chasing a single hydraulic fitting, rebuilding a full free 4-stage mast, replacing the clutch pack in a torque converter transmission or re-plating a machine after a repaint, this parts catalogue gives you the exploded view and the part number for every item in the assembly.