Hermann Paus PScale 8-T Minting Machine Service Instructions Manual

Description

Hermann Paus PScale 8-T Minting Machine Service Instructions Manual

This is the complete service instructions manual for the Hermann Paus PScale 8-T minting machine (product number 6111-00-000), issued by Hermann Paus Maschinenfabrik GmbH as document 856452-es-001. It is the English translation of the original service instructions and covers the full scope of operating, maintaining, diagnosing, and repairing the PScale 8-T carrier vehicle and its attached hydraulic hammer or push handle.

The manual runs to 307 pages and is the authoritative reference for this machine. It combines the manufacturer’s technical data, safety regulations, operating procedures, maintenance schedules, and step-by-step repair and troubleshooting guidance for every major system — the CATERPILLAR C4.4 engine, the DANA drive axles, the hydraulic system, the braking system, the electrical installation, and the attached hydraulic hammer. Everything a technician needs to work on the PScale 8-T is contained in this one document.

File Details

• Manual type: Service Instructions (English translation of the original service instructions)
• Brand: Hermann Paus Maschinenfabrik GmbH (PAUS)
• Model: PScale 8-T
• Product number: 6111-00-000
• Document number: 856452-es-001
• Edition/date: 01/2021
• Language: English
• Page count: 307 pages
• File format: PDF

Chapters Covered

The manual is organised into the following main sections:

• About these instructions — Validity, general indications, concepts, text presentation formats, direction and sense indications, intellectual property rights, accessories and special equipment
• Security — Safety instructions in these guidelines, safety instructions related to the machine, fundamental safety instructions, qualification of staff, danger zone, personal protective equipment, insurance against unauthorized handling
• Technical Data — Conversion factors, dimensions, turntables, working area of the hydraulic hammer, speeds, tensile strength, permissible inclinations, loads and weights, temperatures, CATERPILLAR C4.4 engine data, DANA axles, tires, brakes, steering, driver’s cabin, radio, cooling system, hydraulic hammers (NPK PH 2, Epiroc SB 202, Epiroc SB 302 Tunnel), central lubrication, water pump, electrical system, hydraulic system, options/accessories, service substances, tightening pairs
• Description — Bodywork (machine front left, machine behind right), mode of operation (drive, brake, working hydraulic system), feature plates and identification numbers, protective devices
• Control and display elements — Driver’s position (control panel, steering column, armrest, joystick, CAN control panels, driving screen, diagnostic screen, seat controls, heating/air conditioning), chassis/enclosure (emergency stop)
• Transport and cargo — Loading the machine with the crane, loading with the help of the loading ramp, fixing the machine to the transport device
• Management (Operation) — Before commissioning (pre-startup checklist, fuel filling, diesel tank with manual pump, cold/high temperature preparation, high altitude preparation), general (parking brake, elbow joint lock, swivel lock, main battery switch, emergency stop, fire extinguisher), driving, start of work mode (hydraulic hammer, cabin inclination, supports, shovel), end of work mode (withdrawal of support, transport position, disconnection, wedges, protection), storage
• Maintenance — Safety instructions, general maintenance work, maintenance intervals (10, 50, 250, 500, 1000, 2000 hours and yearly), summary of maintenance points (filters, CATERPILLAR C4.4 engine, DANA axles, hydraulic hammers), engine (leak testing, air filter, oil level, oil change, oil filter, fuel system, radiator, coolant, valve control), drive (tires, wheel fastening, wheel hub gear, axle fixation, shaft gear, kinematic chain), brake (service brake, parking brake, brake liners), frame/housing (elbow joint, steering cylinder), driver’s position (cabin tilt, air conditioning dryer filter), body/attached components (central lubrication, pressure vessel, condensate water), electrical system (components, battery), hydraulic system (components, hoses, oil level, oil change, ventilation filter, return filter, pressure accumulator), options/accessories (fire extinguisher), lubrication points
• Breakdown and solution — Safety instructions, body/attached components (hydraulic hammer NPK, hydraulic hammer Epiroc, high-pressure cleaner, remote control), possible breakdowns (general, motor), identification of breakdowns (motor, FMI codes), rectification of breakdowns (welding work, towing, motor bridging, wheel change, parking brake release, fuses and relays, battery charging, battery bridging, battery removal, pipe breakage insurance, start assist plug)
• Putting out of service and removal — Permanent shutdown, removal of replaced parts, environmental protection, removal of oil and oil-containing waste
• Service technical and warranty — Notes, technical service and warranty, spare parts
• Abbreviations and technical terms — Abbreviations, technical terms
• Person of contact — Contact persons at PAUS
• Index — Detailed alphabetical index

This service instructions manual is the single authoritative document for the PScale 8-T. It combines the manufacturer’s technical data tables, safety regulations, operating procedures, and maintenance schedules with step-by-step repair and troubleshooting guidance for every major system on the machine. The level of detail means a technician can work directly from the manual without needing to cross-reference other sources for routine and many major repair tasks.

What This Manual Enables You to Do

With the Hermann Paus PScale 8-T service instructions manual, you can:

• Carry out the complete pre-startup checklist and daily maintenance tasks to the manufacturer’s specification
• Interpret the diagnostic screen and error codes to identify faults in the engine, drive, hydraulic, and electrical systems
• Perform all scheduled maintenance intervals from 10 hours to 2000 hours of service, including engine oil and filter changes, hydraulic oil changes, axle gear oil changes, and brake inspections
• Adjust and repair the braking system, including the service brake, parking brake, and auxiliary brake
• Troubleshoot and repair the hydraulic hammer, including NPK PH 2 and Epiroc SB 202/SB 302 models
• Understand the CAN control panels, joystick functions, and all control elements on the driver’s console and armrest
• Lift, secure, and transport the machine correctly using the designated lifting points and towing procedures
• Reference tightening torques for screws, wheel nuts, and drive flange bolts
• Identify component locations from the illustrated overviews of the engine, axles, hydraulic hammers, and filters
• Interpret the machine’s warning signs and safety labels
• Perform welding work safely with the correct electrical component disconnection procedure
• Release the parking brake hydraulically in an emergency
• Bridge the engine to move the machine out of a danger zone when a fault occurs
• Check and charge the battery, including jump-starting procedures
• Replace hydraulic hoses and know when they need replacing based on manufacturing date

The manual covers the complete PScale 8-T as a carrier vehicle for hydraulic hammer and push handle attachments. It includes separate technical data for three hydraulic hammer variants (NPK PH 2, Epiroc SB 202, and Epiroc SB 302 Tunnel) so you can match the procedure to the specific hammer fitted.

Technical Specifications at a Glance

The technical data chapter covers the full machine specification, including:

• Engine: CATERPILLAR C4.4, 96.5 kW at 2200 rpm, EU level III A / U.S. EPA Tier 3 emissions
• Operating weight: 10,000 kg
• Total allowable weight: 10,400 kg
• Maximum traction force: 53 kN
• Permissible ambient temperature: -20 to +50 °C
• Electrical system: 2 x 12 V batteries, 110 Ah, 24 V service voltage
• Hydraulic system: SRS Violin ATF TASA / Mobil DTE 10 Excel 46, approx. 90 L (travel) and approx. 70 L (hammer)
• Axles: DANA 112/448 and DANA 311/112/295 with SAE 85W90 LS oil
• Tires: 9.00-R20 standard, 10.00-R15 optional
• Fuel tank: 115 L

Why This Manual Matters

The PScale 8-T is a specialised machine used in tunnel construction and rock-breaking applications. Getting maintenance and repairs wrong on equipment of this type carries real costs — both in downtime and in safety. The manufacturer’s service instructions contain the exact procedures, torque values, pressure settings, and adjustment limits that the machine was designed to. Without them, you risk over-tightening a critical fastener, setting hydraulic pressure outside the allowable range, missing a lubrication point, or misdiagnosing a fault that the diagnostic system has already identified.

Every maintenance operation in this manual is tied to a service interval. The manual explains not just what to do but when to do it, and the conditions under which intervals should be shortened (dusty environments, high ambient temperatures, etc.). For a machine operating in a tunnel, those conditions matter. The manual also includes the full safety framework — danger zones, protective equipment requirements, staff qualifications — that should govern how the machine is operated and maintained.

Delivery

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This is an instant PDF download — no shipping, no waiting. The file is available immediately after purchase and can be viewed on any device: desktop, laptop, tablet, or smartphone. It is printable, so you can take the relevant pages into the workshop or keep a binder copy in the cab. The complete 307-page manual is delivered as a single PDF.