Hi Ranger HRX55 Service Parts Manual – Terex Telelect PDF Download

Description

This Hi Ranger HRX55 Service Parts Manual is the full Terex Telelect parts reference for the HRX55 aerial lift, built around the exact engineering codes and serial number of the unit it was originally issued for. If you own, maintain, or repair an HRX55, this Hi Ranger parts manual gives you the kitesheets, bills of material, and exploded views you need to identify and order every major component on the machine — from boom cylinders and valve sections to turntable bearings, winches, and outrigger jacks.

File Details

• Manual type: Service Parts Manual
• Brand: Hi Ranger / Terex Telelect
• Model: HRX55
• Language: English
• Page count: 284
• File format: PDF
• Document number: 618223
• Publication date: 4/17
• Publisher: Terex South Dakota, Inc.
• Unit serial number: 2091240821
• ACK number: DK40821

Chapters Covered

The Hi Ranger HRX55 Service Parts Manual is organised as a unit index at the front that lists every engineering code and assembly part number used to build the machine, followed by numbered kitesheets (parts breakdowns) in the parts section. The contents below reflect the assemblies, bills of material, and support material found in this manual.

• Boom, Jib & Link Assemblies
  • Upper Boom Assembly, Side Jib with Hydraulic Latch, 55′
  • Lower Boom Assembly, 55′ Standard
  • Upper Boom Link Assembly
  • Upper Boom Saddle Assembly
  • Boom Rest Assembly
  • Boom Interlock Assembly (A-Frame / Radial)
  • Side Mount Jib Extension, Under Load
  • Jib FRP 4×4 .5 Wall x 8 Ft
  • Jib / Winch Assembly – Ext Loaded
  • Jib / Winch Cover Install
  • Sheave Head Assembly
  • Boom Latch Install & Hydraulic Boom Latch Assembly
• Cylinder Assemblies & Seal Data
  • Master Cylinder 2.50 B x 13.50 S x 1.0 R
  • Slave Cylinder Assembly 2.50 B x 13.50 S x 1 R
  • 120 Deg LB Cylinder 7.50 B x 48.75 S x 3.00 R
  • Upper Boom Cylinder Assembly 6.50 B x 48.20 S x 3 R
  • Jib Extension Cylinder
  • Rotation Cylinder
  • Outrigger Cylinder Assembly
  • Jack Cylinder Assembly 4 B x 52 S x 2.5 R
  • Platform Rotation Cylinder
  • Cylinder Assembly Upper Boom (450145 / 458255)
• Valves, Cartridges & Hydraulic Controls
  • V10 Valve Sections (Parallel, Tandem, Bleed Spool, SP Meter, 4W/2P, 4W/3P)
  • V10 6 SPL and V10 12 Section Valve Assemblies
  • Double Counterbalance Valve
  • Counterbalance Valve (VMI)
  • Valve Cartridge
  • Check Valve 08MJ-08MJ-20 PSI
  • DCB Valve 3:1 Vented
  • Lower Control Hydraulics (B/R Lever / Winch)
  • Upper Control Valve Install with Jib / Winch / Ext / Platform
  • O/R Controls with Tool Section
  • Enable Valve VMI Connector
  • Positioner Kits
  • Weather Pack Connector Kit
• Turntable, Rotation & Speed Reducer
  • Turntable Assembly, 28″ Offset ORA
  • Rotation Bearing (C4500)
  • Bearing Install Procedure
  • Speed Reducer 92-Series
  • Turntable Weldment
  • Cross Tube
  • Collector Block Assembly 15 Port
  • 6 Channel Ring Assembly
• Winch & Rope Equipment
  • Winch Gearbox
  • Winch Weldment
  • Drum Weldment
  • Rope Assembly 1/2 x 75′ Swivel / Safety Hook
  • Sprocket Assembly & Bracket
  • Eccentric Assembly 2.25 / 2.50 Spherical
• Outriggers, A-Frame & Jacks
  • A-Frame Jack Assembly, Standard Duty
  • Jack Leg Assembly, Mod A-Frame Standard Duty
  • Outrigger Assembly, X-Frame EHD
  • Jack Assembly, X-Frame Extra Heavy Duty
  • Interlock Install A-Frame or Radial
• Platform, Leveling & Indicators
  • Platform 24 x 48 x 42 with I/O Step
  • Leveling Install 55′
  • Level Indicator Assembly (S/L)
  • Slope Indicator
  • Lower Boom Indicator, XML Series
  • Angle Indicator Install
  • Basket Rest Assembly
• Fluid, Hose & Fitting Data
  • Hydraulic Oil ISO 15 Specification and Suggested Suppliers
  • Bulk Head Plate Assembly
  • Hose Bill of Material
  • Hose Kit, Full Pressure Non-Comp BRC
  • Return Line Filter
  • Surge Tank Assembly
• Decals, Manuals & Safety Content
  • Decal Install Instructions (LCV / UCV, platform lift option)
  • Installation Decal Kit
  • Decal Sheet & Level Indicator Install
  • Articulated Logo Kit
  • Operators Manual & Maintenance Manual References
  • Hydraulic Schematics (Interlock, O/R with Alarm)

As a whole, this Hi Ranger HRX55 Service Parts Manual gives a technician or parts manager a single, unit-matched reference for the entire machine. Because the parts index at the front records the exact engineering codes the factory used to build serial 2091240821, every kitesheet that follows can be traced back to the specific assembly on the lift — which takes the guesswork out of ordering a boom cylinder, a valve section, a sprocket, or an outrigger jack leg. The bills of material list item numbers, part numbers, part names, and quantities, while the accompanying illustrations and cross-sections show where each component sits in the assembly.

Hydraulic Schematics & Technical Detail

Beyond the parts breakdowns, this Terex Telelect parts manual includes hydraulic schematics for the outrigger controls with alarm and tool circuits, for the boom interlock in A-frame or radial configurations, and for the lower control hydraulics. Interlock installation diagrams, boom latch installation schematics, and the bearing install procedure are also included — the kind of setup and assembly documentation a shop needs when a machine has to go back together correctly rather than just back together. Seal kit and repair references are noted on the cylinder kitesheets, including the master cylinder, slave cylinder, 120-degree lower boom cylinder, and the upper boom cylinder.

What This Parts Manual Enables

With this Hi Ranger HRX55 parts manual on hand, a service truck or workshop can properly identify the assemblies on the HRX55, order the correct replacement components the first time, and carry out cylinder reseals, valve section replacements, winch and jib work, outrigger jack rebuilds, and turntable and rotation bearing service. The unit-specific parts index removes the risk of ordering a part that fits a different HRX55 build. Having the kitesheets and bills of material in front of you means you can match quantities, verify hardware, and confirm seal kit numbers before a machine is torn down — which shortens downtime and avoids the cost of a second order.

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Instant PDF Delivery

The Hi Ranger HRX55 Service Parts Manual is delivered as an instant PDF download after payment — no shipping, no waiting for a printed binder, no import delays. The file opens on any laptop, tablet, or phone, and pages can be printed for the shop floor or saved to a service tablet and searched on the truck. Whether you are a fleet maintenance department, an independent aerial lift shop, or a single-machine owner keeping an HRX55 running, this Terex Telelect parts manual puts the factory part identification back in your hands.