Hino 300 Series Workshop Manual Supplement S1-YXZE16C – 2007 Repair Manual PDF

Description

Hino 300 Series Workshop Manual Supplement – S1-YXZE16C

This workshop manual supplement has been prepared to provide information covering general service repairs for HINO 300 Series vehicles that underwent changes in October 2006. It is an essential reference for technicians servicing these vehicles, covering the applicable WU and XZU model series in detail.

The supplement covers the N04C-TR, TS, TT, TU, TV, TW and W04D-J, TM, TN engine families, along with the M153, M550, MYY5A and MYY6S manual transmissions and the A860E automatic transmission. The manual’s diagnostic sections include DTC charts, terminal layouts, wiring diagrams, and step-by-step troubleshooting flowcharts for the ECD system, ABS, and automatic transmission.

File Details

• Manual Type: Workshop Manual Supplement
• Brand: Hino
• Model: 300 Series
• Document Number: S1-YXZE16C
• Publication Date: First Printing September 2007
• Language: English
• Page Count: 2567
• File Format: PDF
• Publisher: Hino Motors, Ltd.

Applicable Models

• WU300, WU302, WU340, WU410, WU412, WU420, WU422 series
• XZU303, XZU306, XZU307, XZU343, XZU347 series
• XZU405, XZU407, XZU413, XZU415, XZU417 series
• XZU423, XZU425, XZU427, XZU435, XZU437 series

Engines Covered

• N04C-TR, N04C-TS, N04C-TT, N04C-TU, N04C-TV, N04C-TW
• W04D-J, W04D-TM, W04D-TN

Chapters Covered

• Introduction (IN): How to use this manual, vehicle identification and serial numbers, repair instructions and precautions, vehicle lift and support locations, PC diagnosis tool, troubleshooting procedures, electronic circuit inspection, abbreviations
• Preparation (PP): Special Service Tools (SST), recommended tools, equipment, lubricants, Special Service Materials (SSM) for all engine and chassis systems
• Service Specifications (SS): Standard bolt and nut torque determination, service data and torque specifications for all covered systems
• Engine Control System (ES): ECD system precautions, function inspection, supply pump specification learning, injector compensation, DTC charts, fail-safe charts, data list and active test, terminal layouts, diagnosis using HINO-DX, and component service for diesel throttle body, ECM, accelerator pedal rod, mass air flow meter, camshaft position sensor, crankshaft position sensor, engine coolant temperature sensor, intake air temperature sensor, and EDU relay
• Engine Mechanical (EM): On-vehicle inspection, drive belt, valve clearance adjustment, camshaft, cylinder head gasket, cylinder head, cylinder block, engine front and rear oil seals, engine assembly, engine unit for both N04C and W04D engines
• Fuel (FU): Fuel injector, fuel supply pump, common rail, fuel filter, injector driver, fuel tank for N04C and W04D engines
• Emission Control (EC): Emission control system, electric EGR control valve, oil separator, DPR switch, differential pressure sensor, exhaust gas temperature sensor for N04C and W04D engines
• Intake (IT): Turbocharger, intercooler, intake system
• Exhaust (EX): Exhaust manifold, exhaust pipe
• Cooling (CO): Coolant replacement, water pump, thermostat, radiator, cooling system inspection
• Lubrication (LU): Oil and oil filter, oil pump, engine oil cooler, lubrication system inspection
• Starting (ST): Starting system, pre-heating system, glow plug, starter, starter relay, glow relay, ignition switch
• Charging (CH): Charging system, generator removal, disassembly, inspection, reassembly, installation
• Clutch (CL): Clutch pedal adjustment, clutch release cylinder, clutch unit
• Automatic Transmission (AT): A860E automatic transmission assembly, shift lever, transmission control cable, diagnosis of electronically controlled automatic transmission
• Manual Transmission (MT): M153, M550, MYY5A, MYY6S manual transmission systems, shift control cables, shift lever assemblies, transmission assemblies
• Propeller Shaft (PR): Propeller shaft assembly, universal joints, center support bearing
• Front Suspension (FS): IFS and leaf spring types, front wheel alignment, front shock absorber with coil spring, upper and lower arms, stabilizer bar
• Differential (DF): SH12, SH13, B265 differentials, rear differential carrier assembly, oil seals
• Axle (AH): Steering knuckle, rear axle hub
• Tire and Wheel (TW): Tire and wheel system inspection
• Brake Control (BC): Anti-lock brake system, brake actuator, Easy & Smooth Starting System
• Brake (BR): Brake system, vacuum pump, front brake, rear disc brake, load sensing proportioning valve
• Parking Brake (PB)
• Power Steering (PS)
• Air Conditioning (AC)
• Meter (ME)
• Supplemental Restraint System (RS)
• Audio/Visual (AV)
• Power Source/Wiring (PW)
• Horn (HO)
• Instrument Panel/Meter (ID)
• Engine Hood/Door (ED)
• Exterior (ET)
• Power Take-Off (PT)

This supplement is designed to be used alongside the HINO 300 Series Chassis Workshop Manual (S1-YXZE05A) and the W04D-J Engine Workshop Manual (S5-YW04E06B), as referenced in the foreword. It provides the updated and model-specific information for vehicles that underwent changes in October 2006.

The manual’s diagnostic sections are particularly valuable, offering detailed DTC charts, terminal voltage and resistance specifications, waveform diagrams, and step-by-step inspection procedures for the ECD system, ABS, and electronically controlled automatic transmission. Each system section includes component illustrations, exploded views, torque specifications, and service data to guide correct disassembly, inspection, reassembly, and installation.

What This Manual Enables You to Do

With this Hino 300 Series Workshop Manual Supplement S1-YXZE16C, you can confidently tackle engine diagnostics and repairs on N04C and W04D engines, service the A860E automatic transmission and manual transmissions, overhaul the differential and axle assemblies, repair the braking and ABS systems, and maintain the suspension and steering systems. The manual covers the complete service and repair procedures for the applicable WU and XZU model series produced after the October 2006 changes.

IMAGES PREVIEW

The manual is delivered as an instant PDF download, accessible immediately after purchase. There is no shipping, it can be stored on any computer or mobile device, and individual sections or pages can be printed for workshop use. Having the correct specifications and procedures at hand helps ensure repairs are performed correctly, safely, and efficiently.