Hitachi Ex600LCH-5 Excavator Operational Principle+Troubleshooting+Parts+Workshop Manual – PDF DOWNLOAD

Description

Hitachi Ex600LCH-5 Excavator Operational Principle+Troubleshooting+Parts+Workshop Manual

FILE DETAILS:

Hitachi Ex600LCH-5 Excavator Operational Principle+Troubleshooting+Parts+Workshop Manual 

This Listing includes all of the manuals mentioned below:

1. Hitachi EX550-5 EX550LC-5 Ex600H-5 Ex600LCH-5 Equipment Components Parts Excavator Parts Catalog
2. Hitachi EX550-5 EX550LC-5 Ex600H-5 Ex600LCH-5 Excavator Parts Catalog
3. Hitachi Ex550-5 Ex550LC-5 Ex600H-5 Ex600LCH-5 Excavator Technical Operator ‘s Manual
4. Hitachi Ex550-5 EX600H-5 Excavator Electrical-Hydraulic Circuit Diagram
5. Hitachi Ex600LCH-5 Excavator Technical Operational Principle Manual
6. Hitachi Ex600LCH-5 Excavator Technical Troubleshooting Manual
7. Hitachi Ex600LCH-5 Excavator Workshop Manual

DESCRIPTION:

Hitachi Ex600LCH-5 Excavator Operational Principle+Troubleshooting+Parts+Workshop Manual 

INTRODUCTION:

TO THE READER:
• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.
• If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.

ADDITIONAL REFERENCES:

• Please refer to the materials listed below in addition to this manual.
• The Operator’s Manual
• The Parts Catalog
• The Engine Manual
• Parts Catalog of the Engine
• Hitachi Training Material

MANUAL COMPOSITION:
• This manual consists of three portions: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting) and the Workshop Manual.
• Information included in the Technical Manual (Operational Principle): technical information needed for redelivery and delivery, operation and activation of all devices and systems.
• Information included in the Technical Manual (Troubleshooting): technical information needed for operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/ disassemble procedures.

TABLE OF CONTENTS:

Hitachi Ex600LCH-5 Excavator Operational Principle+Troubleshooting+Parts+Workshop Manual 

• Hitachi EX550-5 EX550LC-5 Ex600H-5 Ex600LCH-5 Equipment Components Parts Excavator Parts Catalog

FOREWORD
PUMP
MOTOR
VALVE
CYLINDER
ETC.
PARTS INDEX

• Hitachi EX550-5 EX550LC-5 Ex600H-5 Ex600LCH-5 Excavator Parts Catalog

UPPERSTRUCTURE
UNDERCARRIAGE
FRONT-END ATTACHMENTS
BREAKER PARTS
COUNTERWEIGHT REMOVAL DEVICE
TOOLS AND SPARE PARTS
NAME-PLATE
PARTS INDEX

• Hitachi Ex550-5 Ex550LC-5 Ex600H-5 Ex600LCH-5 Excavator Technical Operator ‘s Manual

FRONT COVER
INTRODUCTION
INDEX
MACHINE NUMBER
CONTENTS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON / OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
ASSEMBLING
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX

• Hitachi Ex600LCH-5 Excavator Technical Operational Principle Manual

SECTION 1
GENERAL
Group 1 Specification
SpecificationsT1-1-1
Working Ranges / Transporting
Dimensions T1-1-3
Group 2 Component Layout
Main Components T1-2-1
Electrical System (1) T1-2-2
Electrical System (2) T1-2-3
Electrical System (3) T1-2-4
Control ValveT1-2-6
Others T1-2-10
SECTION 2
SYSTEM
Group 1 Control System
Outline T2-1-1
Engine Control T2-1-2
Pump Control T2-1-6
Valve ControlT2-1-13
Other Control T2-1-19
Group 2 Hydraulic System
Outline T2-2-1
Main Circuit T2-2-2
Pilot CircuitT2-2-7
Group 3 Electrical System
Outline T2-3-1
Power CircuitT2-3-2
Bulb Check CircuitT2-3-3
Engine Start Circuit T2-3-4
Charging Circuit T2-3-6
Accessory Circuit T2-3-7
Surge Voltage Prevention Circuit T2-3-8
Engine Stop CircuitT2-3-9
SECTION 3
COMPONENT OPERATION
Group 1 Pump Device
Outline T3-1-1
Main PumpT3-1-2
Regulator T3-1-4
Pilot PumpT3-1-6
N Sensor (Engine Speed Sensor) T3-1-6
P Sensor
(Pump Delivery Pressure Sensor)T3-1-6
A Sensor
(Pump Displacement Angle Sensor) T3-1-6
Group 2 Swing Device
Outline T3-2-1
Swing Motor T3-2-2
Valve UnitT3-2-4
Swing Parking Brake T3-2-6
Swing Reduction GearT3-2-7
Group 3 Control Valve
Outline T3-3-1
Hydraulic Circuit T3-3-6
Flow Combiner ValveT3-3-8
Pump Control ValveT3-3-9
Main Relief ValveT3-3-11
Overload Relief Valve T3-3-12
Make-Up ValveT3-3-12
Holding Valve T3-3-13
Arm Regenerative Valve T3-3-14
Group 4 Pilot Valve
Outline T3-4-1
Operation T3-4-2
Group 5 Travel Device
Outline T3-5-1
Travel Reduction GearT3-5-2
Travel Motor T3-5-3
Travel Brake Valve T3-5-5
Travel Motor Displacement
Angle Shift T3-5-7
Parking BrakeT3-5-9
Group 6 Others (Upperstructure)
Pilot Shut-Off Valve T3-6-1
Shockless Valve T3-6-2
Solenoid Valve Unit T3-6-3
Accumulator T3-6-4
Group 7 Others (Undercarriage)
Swing Bearing T3-7-1
Center JointT3-7-2
Track Adjuster T3-7-3

• Hitachi Ex600LCH-5 Excavator Technical Troubleshooting Manual

SECTION 4
OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Operational Performance Tests T4-1-1
Preparation for Performance
Test T4-1-2
Group 2 Engine Test
Engine Speed T4-2-1
Injector and Valve Clearance
Adjustment T4-2-3
Group 3 Excavator Test
Travel Speed T4-3-1
Track Revolution Speed T4-3-2
Mistrack Check T4-3-3
Travel Parking Function Check T4-3-4
Swing Speed T4-3-5
Swing Function Drift Check T4-3-6
Swing Motor Leakage T4-3-7
Maximum Swingable
Slant Angle T4-3-8
Swing Bearing Play T4-3-9
Hydraulic Cylinder Cycle Time T4-3-10
Dig Function Drift Check T4-3-11
Control Lever Operating Force T4-3-12
Control Lever Stroke T4-3-13
Boom Raise/Swing Combined
Operation Check T4-3-14
Group 4 Component Test
Primary Pilot Pressure T4-4-1
Secondary Pilot Pressure T4-4-3
Main Relief Pressure Shift Control
Pressure(SA Pressure) T4-4-4
Travel Mode Shift Control
Pressure(SB Pressure) T4-4-5
Swing Parking Brake Release
Pressure(SC Pressure) T4-4-6
Main Relief Pressure T4-4-8
Overload Relief Pressure T4-4-12
Main Pump Flow Rate T4-4-14
Swing Motor Drainage T4-4-17
Travel Motor Drainage T4-4-19
Group 5 Standard
Operational Performance
Standard Table T4-5-1
SECTION 5
TROUBLESHOOTING
—CONTENTS—
Group 1 Diagnosing Procedure
Introduction T5-1-1
Diagnosing Procedure T5-1-2
Dr EX T5-1-4
Dr EX Start-Up Procedure T5-1-4
Clearing the Self-Diagnosing T5-1-5
Retrial “A” T5-1-5
Retrial “B” T5-1-6
EC Related Fault Codes T5-1-7
PVC Related Fault Codes T5-1-8
Monitoring Function T5-1-9
Group 2 Component Layout
Main Components T5-2-1
Electrical System (1) T5-2-2
Electrical System (2) T5-2-3
Electrical System (3) T5-2-4
Control Valve T5-2-6
Others T5-2-10
Group 3 Troubleshooting A
Troubleshooting A Procedure T5-3-1
EC Related Fault Codes T5-3-2
PVC Related Fault Codes T5-3-3
Fault Codes 01, 02, 03, 04, 06
[Failure (type 1, 2, 3, 4, 6) of EC] T5-3-4
Fault Code 05 (Signal from PVC is not
Transmitted to EC) T5-3-5
Fault Codes 09, 10 (Short Circuit and
Discontinuity of EC Sensor) T5-3-6
Fault Codes 11, 12 (Short Circuit and
Discontinuity of Eng Governor Dial/Lever
Angle Sensor) T5-3-7
Fault Code 13 (N Sensor Malfunction) T5-3-8
Fault Code 14
(Discontinuty of overheat Switch L and/or
Hydraulic oil Temperature Sensor) T5-3-9
Fault Codes 17, 18, 19, 21, 22
[Failure (type 17, 18, 19, 21, 22)
of PVC] T5-3-10
Fault Code 20 (Signal from EC is not
Transmitted to PVC) T5-3-11
Fault Codes 23, 24
(Pump Control Malfunction) T5-3-12
Fault Codes 26, 34
(Discontinuity of DP Sensor) T5-3-14
Fault Codes 27, 28, 35, 36
(Short Circuit and Discontinuty of
P Sensor) T5-3-15
Fault Codes 29, 30, 37, 38
(Short Circuit and Discontinuity of
A Sensor) T5-3-16
Sensor Operating Range List T5-3-17

• Hitachi Ex600LCH-5 Excavator Workshop Manual

SECTION 1
GENERAL INFORMATION
Group 1 Precautions for Disassembling
and Assembling
Precautions for Disassembling and
Assembling W1-1-1
Maintenance Standard
Terminology W1-1-4
Group 2 Tightening
Tightening Torque Specification W1-2-1
Torque Chart W1-2-3
Piping Joint W1-2-6
SECTION 2
UPPERSTRUCTURE
Group 1 Cab
Remove and Install Cab W2-1-1
Dimensions of the Cab Glass W2-1-7
Group 2 Counterweight
Remove and Install
Counterweight W2-2-1
Group 3 Pump Device
Remove and Install
Pump Device W2-3-1
Disassemble Pump TransmissionW2-3-4
Assemble Pump Transmission W2-3-6
Remove and Install
Main Pump W2-3-8
Disassemble Main PumpW2-3-10
Assemble Main PumpW2-3-16
Disassemble and Assemble
Pilot PumpW2-3-24
Group 4 Control Valve
Remove and Install
Control Valve W2-4-1
Disassemble
Control Valve 1 W2-4-4
Assemble
Control Valve 1 W2-4-8
Disassemble
Control Valve 2 W2-4-14
Assemble
Control Valve 2 W2-4-16
Disassemble
Control Valve 3 W2-4-18
Assemble
Control Valve 3 W2-4-24
Disassemble
Control Valve 4 W2-4-30
Assemble
Control Valve 4 W2-4-32
Disassemble
Control Valve 5 W2-4-34
Assemble
Control Valve 5 W2-4-36
Group 5 Swing Device
Remove and Install
Swing DeviceW2-5-1
Disassemble Swing DeviceW2-5-4
Assemble Swing Device W2-5-8
Disassemble Swing Motor W2-5-12
Assemble Swing Motor W2-5-16
Maintenance StandardW2-5-20
SECTION 3
UNDERCARRIAGE
Group 1 Swing Bearing
Remove and Install
Swing Bearing W3-1-1
Disassemble Swing Bearing W3-1-3
Assemble Swing BearingW3-1-5
Group 2 Travel Device
Remove and Install
Travel Device W3-2-1
Disassemble Travel Device W3-2-4
Assemble Travel DeviceW3-2-8
Disassemble Travel Motor W3-2-14
Assemble Travel MotorW3-2-18
Disassemble Brake ValveW3-2-22
Assemble Brake ValveW3-2-24
Maintenance Standard W3-2-26
Group 3 Center Joint
Remove and Install Center JointW3-3-1
Disassemble Center JointW3-3-4
Assemble Center Joint W3-2-6
Maintenance Standard W3-2-8
Group 4 Track Adjuster
Remove and Install
Track Adjuster W3-4-1
Disassemble Track Adjuster W3-4-2
Assemble Track AdjusterW3-4-8
Group 5 Front Idler
Remove and Install Front IdlerW3-5-1
Disassemble Front IdlerW3-5-2
Assemble Front Idler W3-5-6
Maintenance StandardW3-5-8
Group 6 Upper and Lower Roller
Remove and Install
Upper Roller W3-6-1
Remove and Install
Lower Roller W3-6-4
Disassemble Upper Roller W3-6-8
Assemble Upper RollerW3-6-10
Disassemble Lower Roller W3-6-12
Assemble Lower RollerW3-6-14
Maintenance StandardW3-6-16
Group 7- Track
Remove and Install Tracks W3-7-1
Maintenance StandardW3-7-7
SECTION 4
FRONT ATTACHMENT
Group 1 Front Attachment
Preparation for Removing and
Installing Cylinder W4-1-1
Remove and Install Cylinder W4-1-2
Maintenance StandardsW4-1-8
Air Bleeding Procedure W4-1-11
Group 2 Cylinder
Disassemble Cylinders W4-2-1
Assemble CylindersW4-2-6
Maintenance StandardsW4-2-10

HITACHI EX600LCH-5 EXCAVATOR OPERATIONAL PRINCIPLE+TROUBLESHOOTING+PARTS+WORKSHOP MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]