HMMWV M1113 M1114 M1151 M1152 M1165 Repair Parts and Special Tools List TM 9-2320-387-24P

Description

HMMWV M1113 M1114 M1151 M1152 M1165 Repair Parts and Special Tools List TM 9-2320-387-24P

This is the complete TM 9-2320-387-24P Repair Parts and Special Tools List (RPSTL) for the AM General HMMWV Expanded Capacity Vehicle family. Published jointly as Army TM 9-2320-387-24P, Air Force TO 36A12-1A-3064, and Marine Corps TM 11033-INP, the manual covers unit-level, direct support, and general support maintenance parts authorization for the M1113 S250 Shelter Carrier, M1114 Up-Armored Carrier, M1151 Armament Carrier, M1151A1, M1152 Expanded Capacity Utility Truck, M1152A1, M1165 Command and Control/General Purpose Vehicle, and M1165A1. The edition shown here is Change No. 2, dated 31 May 2006, and it changes the earlier TM 9-2320-387-24P dated 31 March 2002.

If you maintain, restore, or supply parts for a Humvee ECV, this HMMWV M1113 M1114 M1151 M1152 M1165 repair parts and special tools list is the reference that tells you exactly what part goes where, what the correct National Stock Number is, and who is authorized to install or repair it. Every figure is keyed to an item callout and a full parts table with SMR code, NSN, CAGEC, part number, description, usable-on code (UOC), and quantity.

File Details

• Manual type: Unit, Direct Support, and General Support Maintenance Repair Parts and Special Tools List (RPSTL)
• Document numbers: Army TM 9-2320-387-24P / Air Force TO 36A12-1A-3064 / Marine Corps TM 11033-INP
• Edition shown: Change No. 2, dated 31 May 2006
• Base manual: TM 9-2320-387-24P, 31 March 2002 (supersedes the 1 September 1998 edition)
• Language: English
• File format: PDF
• Page count: Approximately 1,357 pages
• Distribution statement: Approved for public release; distribution is unlimited

Chapters Covered

The HMMWV M1113 M1114 M1151 M1152 M1165 repair parts and special tools list is organized by functional group, with a separate work package for each assembly. The main groups are:

• Group 01 – Engine: engine and container assembly, mounting brackets, engine block, cylinder head, crankcase, crankshaft, damper, bearings, pulley, flywheel, piston, rod, ring set, valves, guides, rocker arms, camshaft, timing chain, crankcase covers, rocker cover, oil dipstick, oil pan, oil pump, filler tube, cooler lines, oil filter, crankcase depression regulator, air intake manifolds, exhaust manifolds, heat shields
• Group 03 – Fuel System: injector nozzle and gasket, fuel pump, injection pump, filter lines, supply and return lines, governor linkage, throttle shaft, regulator, transfer pump, air cleaner, turbocharger, fuel tank supply and return, fuel tank assembly and straps, filler pipe, vent lines, fuel filter/water separator, glow plug, accelerator controls, hand throttle
• Group 04 – Exhaust System: muffler, exhaust pipes, related parts
• Group 05 – Cooling System: radiator, surge tank, shroud, thermostat, water crossover, radiator hoses, water pump, tensioner, idler pulley, fan assembly, serpentine belt, fan drive
• Group 06 – Electrical System: 200 AMP alternator (Niehoff), power steering pump mounting bracket, starter motor, starter cables, instrument panel, instrument cluster, circuit breakers, directional control unit, protective control box, stoplight/torque converter clutch brake switch, transmission control module, composite lights, headlight assembly, blackout lamps, clearance markers, sending units, STE/ICE modules, horn, batteries, buss bar, slave receptacle, cab enclosures, engine/body/hood/transmission wiring harnesses
• Group 07 – Transmission: transmission and transfer control assembly, shift control, neutral start switch, shift lever, torque converter, mounting hardware, fluid dipstick, transmission assembly, parking lock system, planetary gear carrier, direct clutch, forward clutch, intermediate clutch and center support, overrun/overdrive/fourth clutch, servos, governor, control valve, transmission oil pump, vent lines, cooling lines
• Group 08 – Transfer: transfer assembly, transfer case front and rear halves, oil cooler, shift mechanisms, shift control lever, vent line
• Group 09 – Propeller Shafts: front and rear propeller shaft assemblies
• Group 10 – Front Axle: halfshafts, differential, mounting brackets, geared hub vent lines, knuckle and geared hub, control arms, ball joints
• Group 11 – Rear Axle: halfshafts, differential, mounting brackets, differential oil cooler lines (early serial range), geared hub vent lines, knuckle and geared hub, control arms, ball joints
• Group 12 – Brakes: parking brake hand lever, rod, cables, rear parking brake and caliper, front service brake caliper and rotor, front service brake lines and proportioning valve, rear brake lines, master cylinder, hydro-boost, service brake pedal
• Group 13 – Wheels: wheel and runflat assembly, tires
• Group 14 – Steering: steering column, wheel, intermediate shaft, steering linkage, power steering gear, power steering pump, pulley, reservoir and hoses, power steering and hydro-boost hydraulic lines
• Group 15 – Frame and Towing Attachments: frame assembly, body mount brackets, transmission crossmember, air lift brackets, front upper control arm brackets, front spring seats, crossbrace, front and rear suspension crossmembers, rear upper control arm brackets, brake protection guards, front and rear bumpers, lifting shackles, towing pintle
• Group 16 – Springs and Shock Absorbers: front and rear springs, shock absorbers, stabilizer bar, connecting links, rear radius rods
• Group 18 – Body and Hood: body mounting components, left and right body assembly components, insulation and cowl assemblies, hood assembly and grille, splash shields, engine access cover, rear fixed doors, ballistic crew doors, door handles, fuel door, pillar armor, firewall armor, windshield deflectors and support brackets, rocker panel armor, underbody armor, turret hatch, weapon station, turret support ring, traversing assembly, gunner protection kit, ammo and water can stowage, rear partition, tailgate
• Group 20 – Winch: front and rear hydraulic winch hoses, controller, control valve, motor, drum assembly, gearbox, clutch control, front winch assembly and mounting brackets (M1113)
• Group 22 – Body and Chassis Accessory Items: two-man, four-man, and troop area soft top enclosures, windshield wiper motor and assembly, rearview mirrors, reflectors, diverter/defroster/heater ducting, heater assembly, sun visor, radio rack, radio cables, data plates, cargo shell doors and assemblies
• Group 33 – Special Purpose Kits: engine shipping container, arctic kits, engine and crew compartment heater, rear seat heater, deep water fording kit, front hydraulic winch kit, S250 shelter mounting components, PLGR kit, brushguard kit, rear hatch support kit, underbody protection kits, gunner’s shield kit, LVOSS unit
• Group 47 – Gages: speedometer, speedometer drive, air restriction indicator
• Group 52 – Air Conditioning: A/C insulation (front door, rear door, turret, roof), HVAC insulation and covers, A/C compressor, idler pulley, tensioner, dryer assembly, trinary switch, A/C wiring harnesses, hard lines and hoses (two-man and four-man crew), heater shutoff valve, rear condenser, condenser fans, evaporator assemblies
• Group 94 – Repair Parts Kits
• Group 95 – Bulk Items
• Group 26 – Tools and Test Equipment: special tools for engine, transmission, transfer case, axle differential, geared hub, steering, steering pump, body, speedometer drive, multipurpose tools, pinion setting kit
• Cross-Reference Indexes: National Stock Number (NSN) Index, Part Number (P/N) Index

What you get in practice is not just a parts list. It is the whole authorized spares picture for the entire HMMWV Expanded Capacity Vehicle family in one file – engine internals down to bearings and sleeves, transmission clutch packs and servo components, transfer case gears and chains, axle and geared hub internals, brake calipers and rotors, steering gear and pump, every wiring harness and connector, every armor panel and door assembly on the up-armored and IAP variants, plus the special tools required to do the job. The NSN Index and Part Number Index let you jump straight from a stock number or a manufacturer part number to the exact figure and item callout, which is what makes this HMMWV M1113 M1114 M1151 M1152 M1165 repair parts and special tools list usable as a working supply and repair reference rather than a paperweight.

Covered Models

• M1113 – Truck, Utility: S250 Shelter Carrier, 4×4 (NSN 2320-01-412-0143, EIC B6B)
• M1114 – Truck, Utility: Up-Armored Carrier, 4×4 (NSN 2320-01-413-3739, EIC B6C)
• M1151 – Truck, Utility: Expanded Capacity, Armament Carrier, 4×4 (NSN 2320-01-518-7330, EIC BA5)
• M1151A1 – Truck, Utility: Expanded Capacity, Armament Carrier, IAP/Armor Ready (NSN 2320-01-540-2038)
• M1152 – Truck, Utility: Expanded Capacity, Enhanced, 4×4 (NSN 2320-01-518-7332, EIC BA6)
• M1152A1 – Truck, Utility: Expanded Capacity, Enhanced, IAP/Armor Ready (NSN 2320-01-540-2007)
• M1165 – Truck, Utility: Command and Control/General Purpose Vehicle (NSN 2320-01-540-1993)
• M1165A1 – Truck, Utility: Command and Control/General Purpose Vehicle, IAP/Armor Ready (NSN 2320-01-540-2017)

Coverage extends across the 6.5 liter diesel turbo V8 powered ECV fleet, with serial-number-specific callouts where the manual breaks out early and late production (for example serial number 196900 and below versus 196901 and above for the cooling system fan and power steering components, serial number 192464 and below for the rear differential oil cooler line group, and serial number 203980 and above for the communications radio power cable group).

How This HMMWV Repair Parts List Is Organized

Each work package follows the standard military RPSTL layout. A figure illustration shows the assembly with item callouts, and the facing parts table gives you the item number, SMR code, National Stock Number, CAGEC, part number, description with usable-on code, and quantity. The SMR code itself is broken down in the introduction so you can read source, maintenance level, and recoverability at a glance – whether an item is stocked, made from bulk material, assembled at a given maintenance level, or not to be requisitioned at all. Usable On Codes (UOC) separate the M1113, M1114, M1151, M1151A1, M1152, M1152A1, M1165, and M1165A1 so you order the right part for the right truck.

What You Can Do With This Manual

Identify and order the correct part the first time using NSN, part number, or CAGEC rather than guesswork at the parts counter. Rebuild an engine, transmission, transfer case, axle, or geared hub to specification with the correct bearings, seals, clutch discs, and torque hardware. Track down a wiring harness connector, a body armor panel, or a soft top enclosure component on a specific model. Cross-reference a manufacturer part number to its military stock number, or the reverse. Confirm which maintenance level is authorized to install a given item, and which parts are supplied only inside a kit rather than individually. Set up and use the special tools for the engine, transmission, transfer case, axle differential, geared hub, and steering systems.

Why the Correct Parts Reference Matters

On an armored Humvee, the difference between the right part and an almost-right part is not cosmetic. Up-armored and IAP variants use different door assemblies, different hinge hardware, different armor panels, and different mounting brackets than the base ECV trucks. Serial-number break points change the fan drive, the power steering reservoir arrangement, the differential oil cooler plumbing, and the cooling line routing. The RPSTL exists precisely to separate those variants so you do not install an early part on a late truck or a base part on an armored one. It also tells you what is genuinely available as a separate line item versus what must be ordered as a complete kit, which saves both money and downtime.

Instant PDF Delivery

The file is a downloadable PDF. There is nothing to ship and nothing to wait for – the moment your order completes, you can open the manual on a laptop, tablet, or phone in the shop, or print the figures and parts tables you need and take them to the vehicle. The HMMWV M1113 M1114 M1151 M1152 M1165 repair parts and special tools list covers the full Expanded Capacity Vehicle family in a single reference, so it works equally well for a motor pool supply clerk, a unit mechanic, a restoration shop, or an owner keeping an up-armored truck serviceable.