HMMWV M1113 M1114 Repair Parts and Special Tools List TM 9-2320-387-24P Manual – PDF

Description

File Details

• Manual Type: Repair Parts and Special Tools List (RPSTL) – Unit, Direct Support, and General Support Maintenance
• Document Number: TM 9-2320-387-24P / TO 36A12-1A-3064
• Models Covered: M1113 S250 Shelter Carrier (2320-01-412-0143), M1114 Up-Armored Carrier (2320-01-413-3739)
• Language: English
• Page Count: 1052
• File Format: PDF
• Original Date: 31 March 2002
• Change 1 Date: 30 July 2004
• Current as of: 18 December 2003

Chapters Covered

This HMMWV M1113 M1114 Repair Parts and Special Tools List is organized into functional groups covering the complete vehicle. The RPSTL uses a hierarchical numbering system where each work package is identified by a six-digit number followed by a figure number.

• Group 01 – Engine: Engine and container assembly, mounting brackets, engine block, cylinder head, drain tube, crankshaft, damper, bearings, pulley, flywheel, piston assembly, rod assembly, ring set, valves, guides, rocker arm assemblies, camshaft, timing chain, crankcase cover, rocker cover, oil dipstick, oil pan, oil pump, filler tube, oil cooler lines, oil filter, adapter, oil line fittings, crankcase depression regulator valve, air intake manifolds, exhaust manifolds, exhaust manifold heat shields
• Group 03 – Fuel System: Fuel injector nozzle and gasket, fuel pump and mounting hardware, fuel injection pump and fuel filter lines, fuel injection supply and return lines, fuel injection pump cover assembly, governor linkage, throttle shaft, regulator, transfer pump, housing, head and rotor, drive shaft, air cleaner, air horn, turbocharger assembly, fuel tank supply and return lines, fuel tank assembly, mounting straps, filler pipe, vent lines, fuel filter assembly/water separator, glow plug, accelerator controls, hand throttle, accelerator cable bracket, idle spring
• Group 04 – Exhaust System: Muffler, exhaust pipes, related parts
• Group 05 – Cooling System: Radiator and mounting hardware, surge tank, radiator shroud, thermostat, water crossover, attaching hardware, radiator hoses, water pump, tensioner, idler pulley, fan assembly, serpentine belt, fan drive
• Group 06 – Electrical System: 200 AMP alternator (Niehoff) mounting hardware, alternator/power steering pump mounting bracket, alternator assembly, starter motor, starter motor cable assemblies, instrument panel assembly, instrument cluster assembly, circuit breakers, directional control unit, protective control box, directional flasher, stoplight/torque converter clutch brake switch, time delay module, high beam selector switch, transmission control module, circuit breaker, relay, front composite light, rear composite light, headlight assembly, blackout lamp assembly, clearance marker light assembly, sending units, STE/ICE frequency converter module, fan cut-off switch, throttle position sensor, speed sensor, fuel pressure transducer, fuel level transmitter, parking brake, backup light switches, transfer indicator switch, horn, horn button assembly, batteries, cables, buss bar, battery mounting components, slave receptacle, cable assemblies, 200 AMP umbilical power cable, engine wiring harness, STE/ICE wiring harness, hood wiring harness, body wiring harness, transmission wiring harness
• Group 07 – Transmission: Transmission and transfer control assembly, transmission shift control and neutral start switch, transmission shift lever, shift bracket, rod, torque converter, transmission mounting hardware, fluid dipstick, tube assembly, transmission assembly, parking lock system, planetary gear carrier, direct clutch assembly, forward clutch, intermediate clutch and center support assembly, overrun, overdrive, fourth clutch assembly, front servo, rear servo, governor assembly, control valve and related parts, transmission oil pump, transmission vent lines, transmission/transfer cooling lines
• Group 08 – Transfer: Transfer assembly, transfer case assembly (front half), transfer case assembly (rear half), transfer oil cooler assembly, transfer shift mechanisms, transfer shift control lever, transfer case vent line and related parts
• Group 09 – Propeller Shafts: Front propeller shaft assemblies, rear propeller shaft assemblies
• Group 10 – Front Axle: Front halfshaft assembly, front axle differential, mounting bracket, hardware, front axle differential and geared hub vent lines, front knuckle and geared hub assembly, front control arms, ball joints, mounting hardware
• Group 11 – Rear Axle: Rear halfshaft assembly, rear axle differential, mounting brackets, hardware, axle differential, rear differential oil cooler cover, lines, related parts, rear crossmember rear differential oil cooler lines, rear crossmember to frame rail rear differential oil cooler flexible lines, frame rail rear differential oil cooler lines and mounting hardware, front crossmember rear differential oil cooler lines, hoses, mounting hardware, front-rear differential oil cooler hoses and manifold valve, rear axle differential and geared hub vent lines, rear knuckle and geared hub assembly, rear control arms, ball joints, mounting hardware
• Group 12 – Brakes: Parking brake hand lever, parking brake rod, parking brake cables and mounting hardware, rear parking brake and rear caliper assembly, front service brake caliper assembly and rotor, front service brake lines and proportioning valve, rear brake lines and fittings, master cylinder assembly, hydro-boost, service brake pedal assembly
• Group 13 – Wheels: Wheel and runflat assembly, tires
• Group 14 – Steering: Steering column, wheel, intermediate shaft, steering linkage, power steering gear and mounting hardware, power steering gear assembly, power steering pump, pulley, mounting hardware, power steering pump assembly, remote power steering reservoir and hoses, power steering and hydro-boost hydraulic lines and fittings, power steering oil cooler, hydro-boost, fan clutch hydraulic lines and fittings
• Group 15 – Frame and Towing Attachments: Frame assembly, body mount brackets, transmission crossmember, air lift brackets, front upper control arm brackets, front spring seats, crossbrace, mounting hardware, front suspension crossmembers, rear suspension crossmembers, rear upper control arm brackets, spring seats, brake protection guard (front), brake protection guard (rear), front bumper and lifting shackle, rear bumper and lifting shackle, towing pintle assembly
• Group 16 – Springs and Shock Absorbers: Springs, front and rear, shock absorbers, front and rear, stabilizer bar and connecting links, rear radius rods
• Group 18 – Body and Hood: Body mounting components, body assembly components (left hand), body assembly and related parts, body assembly components (right hand), body insulation and cowl assemblies, hood assembly and mounting hardware, hood assembly grille and related parts, grille frame mounting assembly, left hand splash shield, radiator side armor, hood prop rod, right hand splash shield, engine access cover assembly, A-pillar insulation, steering wheel lock, rear fixed doors, access door panel, mounting hardware, door assembly (front), door assembly (rear), latching mechanism, locking pawl, door handle, door subassembly, window, fuel door, fuel armor latch, door latch, C-pillar lower armor, driver side footwell armor, driver side inner armor, passenger side inner kick panel, passenger side footwell armor, passenger side upper cowl assembly, roof shims, footman loops, B-pillar armor, C-pillar armor, rear partition, rear partition assembly, rear partition mounting hardware, firewall armor, firewall armor side mirror bracket, windshield deflector subassemblies, windshield support bracket, passenger side rocker panel armor, driver side rocker panel armor, passenger side A-pillar armor, driver side A-pillar armor, rear driver side underbody protection, rear passenger side underbody protection, front passenger side underbody protection, front driver side underbody protection, turret hatch door, pintle mount and turret hatch hardware, turret assembly-night vision mount, turret hatch latches, brake assembly, turret frame, gunner’s sling, gunner’s platform and traversing unit stowage, roof and mounting components, interior and exterior net assemblies, cargo shell door, insulation, intermediate pillar, gas spring, cargo shell door assembly, cargo shell mounting components, cargo shell assemblies, tailgate assembly, tailgate armor (M1114), windshield assembly, windshield folddown, interior tunnel, cowl, floor insulation, underbody insulation, driver’s seat, commander’s seat, rear seat, protective padding on B-pillar cover, gunmount brackets (M1114), front seat belts, rear seatbelts (M1114), 3-1/2 ton jack stowage straps, ammunition and water can stowage trays, max tool set straps, flare, warning triangle, first aid kit, fire extinguisher mounting brackets
• Group 20 – Winch: Rear hydraulic winch assembly, mounting bracket, roller assembly, rear hydraulic winch strap, snatch block, bypass tube assembly, rear hydraulic winch hoses and mounting hardware, rear hydraulic winch hose assemblies, hydro-boost and power steering, rear hydraulic winch controller switch assembly, rear hydraulic winch controller plug harness, lead assembly, rear hydraulic winch control valve assembly, mounting parts, rear hydraulic winch motor, hydraulic winch drum assembly, rear hydraulic winch gearbox
• Group 22 – Body and Chassis Accessory Items: Two-man crew soft top enclosure, top assembly, rear curtain, door assemblies, two-man crew soft top enclosure, bow, mounting components, windshield wiper motor, wiper assembly, windshield de-icer, split rearview mirror, mounting hardware, reflectors, diverter assembly, defroster, heater ducting, heater assembly, water valve, controls, sun visor assembly, radio rack assembly, radio cable, main power (M1114), communications radio cables (M1113), data plates, dash panel, data plates, weight, slave receptacle, data plates, surge tank, fan shroud, cook stove, data plates, fuel pump, data plate, commander’s seat, data plates, generator, transfer case, engine container, data plates, winch, data plates, rear hatch
• Group 33 – Special Purpose Kits: Engine shipping container assembly, arctic kit (two-man crew), bow and mounting components, arctic kit (two-man crew), curtain fasteners, arctic kit (two-man crew), top curtain, rear curtain, door assemblies, engine and crew compartment heater and related parts, engine and crew compartment heater support bracket, heat shield, mounting hardware, engine and crew compartment heater switch, fuel lines, mounting hardware, engine and crew compartment heater fuel supply and return lines, muffler, mounting hardware, engine and crew compartment heater fuel pump, lines, mounting hardware, deep water fording kit, intake and exhaust systems, deep water fording kit, selector valve, sensor cup, vent lines, deep water fording kit, hydro-boost vent line, engine and transmission dipstick, tube assemblies, kit, front hydraulic winch and mounting brackets (M1113), kit, front hydraulic winch fairlead roller assembly (M1113), kit, front hydraulic winch bypass tube and snatch block (M1113), kit, front hydraulic winch hoses and related parts (M1113), front hydraulic winch assembly (M1113), front hydraulic winch motor, valve body, related parts, kit, front hydraulic winch controller (M1113), kit, front hydraulic winch controller plug harness (M1113), front winch mounting brackets and related parts, front winch clutch control, front winch assembly and related parts, rear winch assembly, mounting hardware, related parts, rear winch clutch control, rear winch vent system (M1114), winch control, winch assembly (front and rear), kit, S250 shelter mounting components, kit, S250 shelter tailgate mounting components, pintle extension kit, electrical connector bracket, miscellaneous hardware, Precision Lightweight Global Positioning System Receiver (PLGR), kit, brushguard, kit, rear hatch support, underbody protection kit with winch (M1114 only), underbody protection kit with and without winch, underbody protection kit, transfer case, fuel tank shields, sway bar link nuts
• Group 47 – Gages, Weighing, and Measuring Devices: Speedometer, speedometer drive, related parts, air restriction indicator assembly
• Group 52 – Air Conditioning Components: A/C insulation (front door, left and right sides), HVAC insulation, covers, mounting hardware, A/C insulation (rear door, left and right sides), A/C insulation (turret), A/C insulation (roof), A/C compressor, idler pulley, tensioner, mounting hardware, A/C compressor, idler pulley, tensioner, related parts, dryer assembly, trinary switch, related parts, A/C toggle switch, harness, air distribution duct assembly, high and low pressure A/C lines, A/C cooling tubes/hoses, wiring harness related parts, A/C cooling tubes/hoses, wiring harness access covers, condenser fan access panel, rear A/C dryer condenser, rear A/C condenser fan and shroud, rear A/C condenser and tray assembly, A/C de-ice relays and mounting hardware, A/C wiring harness, relays, circuit breaker, A/C control module, related parts, front evaporator/heater assembly mounting, front evaporator expansion valve, front evaporator/heater case, rear A/C air distribution duct and register, rear A/C evaporator assembly
• Group 94 – Repair Parts Kits: Kits
• Group 95 – Bulk Items: Bulk
• Group 26 – Tools and Test Equipment: Special tools, drive belts and transmission, transmission, transfer case, axle differential, geared hub and steering, steering pump, body, speedometer drive, multipurpose, transmission and engine, pinion setting kit
• Cross-Reference Indexes: National Stock Number Index, Part Number Index

IMAGES PREVIEW

What This HMMWV M1113 M1114 Repair Parts and Special Tools List Provides

This TM 9-2320-387-24P RPSTL is the authorized source for ordering spare and repair parts for the M1113 S250 Shelter Carrier and M1114 Up-Armored Carrier. It lists every part with its National Stock Number (NSN), Commercial and Government Entity Code (CAGEC), part number, SMR code, and quantity used. The manual is organized into functional groups, each with an exploded-view figure and a corresponding parts list, making it straightforward to identify and requisition the exact component needed.

The HMMWV M1113 M1114 Repair Parts and Special Tools List covers the complete vehicle from engine to body armor. Whether you are replacing a fuel injector, servicing the transmission, repairing the transfer case, or sourcing a body panel, this manual provides the part numbers and NSNs required to get the right component. The inclusion of special tools and test equipment listings ensures you have the correct tooling for each maintenance task.

Who This Manual Is For

This HMMWV M1113 M1114 Repair Parts and Special Tools List manual is intended for unit-level, direct support, and general support maintenance personnel. It is used by supply personnel to requisition parts, by mechanics to identify components during repair, and by maintenance planners to determine authorized repair parts. The RPSTL is also essential for anyone maintaining these vehicles in the field or in a workshop setting where accurate parts identification is critical.

The manual includes a comprehensive cross-reference index by National Stock Number and by Part Number, allowing quick lookup from either direction. Sending units, brackets, filters, and bolts are listed with the component they mount on, and bulk materials are listed by item name in the bulk section. Repair parts kits are listed separately in their own functional group.

How to Use This HMMWV M1113 M1114 Repair Parts and Special Tools List

The TM 9-2320-387-24P is organized into work packages. Each work package contains a list of spare and repair parts authorized for use in maintenance, along with an illustration. Parts lists are composed of functional groups in ascending alphanumeric sequence, with parts in each group listed in ascending figure and item number sequence. The National Stock Number Index and Part Number Index allow you to look up a part by its stock number or part number and find the figure and item number where it appears.

When using this HMMWV M1113 M1114 Repair Parts and Special Tools List, start by identifying the assembly group or subassembly group to which the item belongs using the table of contents. Find the figure covering that group, identify the item on the figure, and use the Figure and Item Number Index to find the NSN. When you have the NSN or part number, use the appropriate index to find the figure and item number, then locate the item in the repair parts list for that figure.

Special Tools and Test Equipment

The HMMWV M1113 M1114 Repair Parts and Special Tools List includes a complete section on special tools, special test, measurement, and diagnostic equipment (TMDE), and other special support equipment authorized for maintenance. The Basis of Issue (BOI) information is provided for each tool, indicating the level of maintenance authorized to use it. Tools that are components of common tool sets or Class VII are not listed. The special tools section covers engine lifting slings, valve spring lifters, injection pump tools, transmission tools, transfer case tools, axle differential tools, geared hub and steering tools, and pinion setting kits.

Why This HMMWV M1113 M1114 Repair Parts and Special Tools List Matters

Having the correct HMMWV M1113 M1114 Repair Parts and Special Tools List is essential for maintaining these vehicles in operational condition. The M1113 S250 Shelter Carrier and M1114 Up-Armored Carrier are complex machines with numerous systems and components. Without accurate parts identification, ordering the wrong part can lead to delays, wasted resources, and potentially unsafe repairs. This TM 9-2320-387-24P manual eliminates guesswork by providing the exact NSN, part number, and figure reference for every authorized component.

The manual also documents serial number breakpoints and applicability, ensuring that the correct part is ordered for the specific vehicle configuration. For example, certain components apply only to serial numbers 196901 and above, while others apply to serial numbers 192464 and below. The HMMWV M1113 M1114 Repair Parts and Special Tools List captures these distinctions, helping you avoid ordering a part that will not fit your vehicle.

Instant PDF Delivery

This HMMWV M1113 M1114 Repair Parts and Special Tools List TM 9-2320-387-24P manual is delivered as a PDF file, available for immediate download after payment. No shipping, no waiting for a physical book. The PDF can be viewed on any device, including computers, tablets, and smartphones. You can print individual pages or the entire manual for use in the workshop. The searchable text and clear illustrations make it easy to navigate and find the information you need quickly.

Whether you are maintaining a fleet of HMMWVs or working on a single M1113 or M1114, this Repair Parts and Special Tools List gives you the authoritative parts data you need. The combination of exploded-view figures, comprehensive parts lists, NSNs, and cross-reference indexes makes it an indispensable resource for anyone responsible for these vehicles.