Honda CB250 360 CL360 CJ250T CJ360T Shop Manual – PDF DOWNLOAD

Description

Honda CB250 360 CL360 CJ250T CJ360T Shop Manual – PDF DOWNLOAD

DESCRIPTION:

Honda CB250 360 CL360 CJ250T CJ360T Shop Manual – PDF DOWNLOAD

PREFACE

This SERVICE MANUAL has been prepared as a “SERVICE GUIDANCE” for the mechanic responsible for the upkeep of the HONDA CB250, CB360, CL360 and CJ250T/CJ360T. It is compiled into seven sections and summarizes the procedures for disassembling, inspecting, and reassembling the components of the machine. Strict adherence to the instructions given herein will result in better, safer service work

ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION

I. GENERAL SERVICE PRECAUTIONS

. Always replace gaskets, O-rings, cotter pins, etc with new ones when reassembling.

2. When tightening bolts, nuts or screws, begin on larger-diameter or inner one first and tighten them to specified torque in a criss -cross pattern.

3. Use genuine Honda or Honda-recommended parts and lubricants when servicing.

4. Be sure to use a special tool or tools where so specified.

5. A joint work of more than two persons must be carried out with mutual safety attention paid .

6. Wash clean engine parts upon disassembly. Coat their sliding surfaces with high-quality lubricant when reassembling

7. Coat or pack grease where so specified.

8. After reassembling, check to be sure each part is tightened properly. Also check for proper operation.

9. Be sure to retain fuel and oil pipes with clips.

Electrical System

I. When tracing electrical system problems, refer to the wiring diagram at the end of this manual.

2. Check cables and wires for disconnection, open circuit, binding or breakage of coverings, and grommets and covers for removal or breakage. Repair or replace them if necessary.

3. Check if fuse failures are due to blow-out or to mechanical open circuit. If a fuse is blown, locate the caus”; ‘>efme installing a new fuse. Always use a specifically rated fuse.

4. Route the battery breather tube as shown on the label. NOTE: It is advisable to check the electrical pans at a temperature of about 20° C/68°F (room temperature) .
TABLE OF CONTENTS:

Honda CB250 360 CL360 CJ250T CJ360T Shop Manual – PDF DOWNLOAD

Description

I GENERAL SERVICE PRECAUTIONS
II CONSTRUCTION
l Cam shaft and valve mechanism 2
2 Cam chain tensioner mechanism 3
3 Lubricating system 4
4 Power transmitting system 5
5 Carburetor 8
6 Frame l l
7 Electrical system 16
III INSPECTION AND ADJUSTMENT
l Tappets 17
2 Breaker point gap and ignition timing 18
3 Carburetor 20
4 Throttle cable 21
5 Clutch 22
6 Cam chain 23
7 Engine oil 23
8 Oil filter screen and rotor 24
9 Front brake 25
10 Rear brake 28
11 Drive chain 28
12 Front fork 29
13 Rear shock absorber 29
14 Air cleaner 30
15 Compression pressure 30
IV ENGINE
1 On-frame servicing 31
2 Engine removal and installation 31
3 Cylinder head, camshaft, cylinder and pistons 37
4 A C generator and starting motor 45
5 Right crankcase cover and clutch 47
6 Oil pump and oil filter rotor 50
7 Kick starter and lower crankcase 53
8 Gearshift mechanism 57
9 Crankshaft and upper crankcase 61
10 Carburetor 63
V FRAME
I Front wheel and front brake 68
2 Front disc brake 73
3 Rear wheel and rear brake 78
4 Steering handlebar 81
5 Front suspension 85
6 Steering stem 87
7 Rear shock absorbers and rear fork 90
8 Frame body and other related parts 93
VI ELECTRICAL SYSTEM
1 Charging system 97
2 Ignition system 100
3 Starting system 103
4 Other electrical parts 105
VII SERVICE DATA
I “special tools 108
2 Maintenance schedule 110
3 Tightening torque standard 111
4 Maintenance standard • 112
5 Trouble shooting 114
6 Specifications 118
7 Wiring diagram 120
VIII CB360T, CL360Kl SUPPLEMENT 127
IX CB360T, CL360Kl SUPPLEMENT 131
(LATE MODEL)
X CJ250T/CJ360T SUPPLEMENT 137

Customer Support: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M