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Hyster C019 (H300-360XL) Service Manual – PDF DOWNLOAD
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Description
Hyster C019 (H300-360XL) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Hyster C019 (H300-360XL) Service Manual – PDF DOWNLOAD
Language : English
Pages : 597
Downloadable : Yes
File Type : PDF
Size: 29.0 MB
TABLE OF CONTENTS:
Hyster C019 (H300-360XL) Service Manual – PDF DOWNLOAD
22002.................................................................................................................. 1 General............................................................................................................ 3 Description........................................................................................................ 3 Alternator Repair.................................................................................................. 5 Alternator Type A.............................................................................................. 5 Remove and Disassemble..................................................................................... 5 Clean...................................................................................................... 6 Assemble................................................................................................... 6 Install.................................................................................................... 7 Alternator Type B.............................................................................................. 10 Remove and Disassemble..................................................................................... 10 Clean...................................................................................................... 10 Assemble................................................................................................... 11 Install.................................................................................................... 12 General Check and Adjustment....................................................................................... 13 Low Output Check (Type A or Type B)................................................................................ 13 High Output Check (Type A or Type B)............................................................................... 15 Brushes Circuit Check.............................................................................................. 16 Delco Alternators.............................................................................................. 16 Motorola Alternators........................................................................................... 17 Diodes Check....................................................................................................... 18 Diodes Bridge Check................................................................................................ 18 Delco and Leece-Neville Alternators............................................................................ 18 Motorola Alternators........................................................................................... 18 Rotor Field Winding Check.......................................................................................... 19 Stator Windings Check.............................................................................................. 20 Voltage Regulator Check............................................................................................ 20 Troubleshooting.................................................................................................... 21 100436................................................................................................................. 23 THE FRAME.......................................................................................................... 23 GENERAL........................................................................................................ 23 DESCRIPTION.................................................................................................... 23 COUNTERWEIGHT.................................................................................................. 23 Removal.................................................................................................... 23 Installation............................................................................................... 23 Fenders. Removal........................................................................................... 24 Fenders, Installation...................................................................................... 24 Side Counterweights H13.00–16.00XL (H330–360XL)............................................................ 25 Side Counterweights, Replacement........................................................................... 25 HOOD AND AIR CLEANER........................................................................................... 25 Installation............................................................................................... 25 Removal.................................................................................................... 25 HYDRAULIC TANK................................................................................................. 27 Removal.................................................................................................... 27 Repairs, All Units......................................................................................... 27 Cleaning................................................................................................... 27 Steam Method of Cleaning................................................................................... 28 Chemical Solution Method of Cleaning....................................................................... 28 Other Methods Of Preparation For Repair.................................................................... 29 Installation............................................................................................... 29 FUEL TANK...................................................................................................... 29 Removal.................................................................................................... 29 Repairs.................................................................................................... 29 Installation............................................................................................... 29 RADIATOR....................................................................................................... 31 Removal.................................................................................................... 31 Installation............................................................................................... 31 ENGINE and TRANSMISSION........................................................................................ 31 Removal (Earlier Production Lift Trucks)................................................................... 31 Installation (Earlier Production Lift Trucks).............................................................. 33 Hyster T–50 Transmission, Removal.......................................................................... 33 Hyster T–50 Transmission, Installation..................................................................... 35 OPERATOR COMPARTMENT........................................................................................... 37 General.................................................................................................... 37 Removal.................................................................................................... 42 Installation............................................................................................... 43 Gauges and Switches........................................................................................ 43 Window Wipers.............................................................................................. 43 Window Washer Motor And Pump............................................................................... 44 Fuse Panel................................................................................................. 44 Heater Control Panel Assembly.............................................................................. 45 Blower and Core Assemblies................................................................................. 45 Door Handle Assembly....................................................................................... 48 Door Retainer Assemblies................................................................................... 48 Window Replacement......................................................................................... 49 Operator Restraint System.................................................................................. 51 LABEL REPLACEMENT.............................................................................................. 51 140046................................................................................................................. 53 General............................................................................................................ 55 Description........................................................................................................ 55 Differential Repair................................................................................................ 55 Remove......................................................................................................... 55 Disassemble.................................................................................................... 55 Assemble....................................................................................................... 55 Pinion, Bearings, and Pinion Carrier, Assemble............................................................. 55 Pinion Bearings, Adjust Preload............................................................................ 57 Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)................................................ 57 Differential and Ring Gear, Assemble....................................................................... 59 Differential Pinion and Side Gear Assembly, Assemble....................................................... 61 Differential Gears Rotating Torque, Check.................................................................. 62 Differential and Ring Gear Assembly, Install............................................................... 63 Differential Bearings, Preload Adjust...................................................................... 64 Ring Gear, Runout Check.................................................................................... 64 Gear Clearance, Adjust..................................................................................... 65 Gear Set, Tooth Contact Pattern Check...................................................................... 65 Install into Axle Housing.................................................................................. 65 Specifications..................................................................................................... 68 General Specifications......................................................................................... 68 Rivet Installation Pressure.................................................................................... 68 Pinion Preload Pressure........................................................................................ 68 Pinion Adjustment.............................................................................................. 68 Troubleshooting.................................................................................................... 71 160054................................................................................................................. 73 INTRODUCTION....................................................................................................... 73 GENERAL........................................................................................................ 73 DESCRIPTION.................................................................................................... 73 OPERATION...................................................................................................... 73 REPAIRS............................................................................................................ 73 STEERING WHEEL AND COLUMN ASSEMBLY............................................................................. 73 TYPE "A" STEERING COLUMN ASSEMBLY.............................................................................. 75 Removal And Disassembly.................................................................................... 75 Assembly And Installation.................................................................................. 75 TYPE "A" STEERING COLUMN....................................................................................... 76 TYPE "A" STEERING COLUMN....................................................................................... 77 TYPE "B" STEERING COLUMN....................................................................................... 78 Removal And Disassembly.................................................................................... 78 Assembly And Installation.................................................................................. 78 TYPE "B" STEERING COLUMN....................................................................................... 79 Disassembly of Steering Control Unit....................................................................... 80 Cleaning of Steering Control Unit.......................................................................... 80 Assembly of Steering Control Unit.......................................................................... 82 CHECKS AND ADJUSTMENTS............................................................................................. 85 REMOVE AIR FROM THE SYSTEM..................................................................................... 85 TROUBLESHOOTING.................................................................................................... 86 600412................................................................................................................. 87 PERKINS DIESEL ENGINES, SERIES 1000................................................................................ 87 1.1 GENERAL.................................................................................................... 87 GENERAL SAFETY RULES........................................................................................... 87 Viton Seals................................................................................................ 87 1.2 DESCRIPTION................................................................................................ 90 1.3 Engine Serial Number Codes............................................................................. 90 1.4 Engine Data............................................................................................ 90 1.5 1004–4 ENGINE.......................................................................................... 91 1.6 1004–4T ENGINE......................................................................................... 91 1.7 1006–6 ENGINE.......................................................................................... 91 1.8 1006–6T ENGINE......................................................................................... 91 1.9 REMOVAL AND INSTALLATION................................................................................... 91 CYLINDER HEAD ASSEMBLY............................................................................................. 92 1.10 VALVE COVER............................................................................................... 92 1.11 Removal............................................................................................... 92 1.12 Installation.......................................................................................... 92 1.13 ROCKER ARM ASSEMBLY....................................................................................... 92 1.14 Removal............................................................................................... 92 1.15 Installation.......................................................................................... 92 1.16 Disassembly........................................................................................... 93 1.17 Inspection............................................................................................ 93 1.18 Assembly.............................................................................................. 93 1.19 VALVE CLEARANCE ADJUSTMENTS............................................................................... 93 1.20 Four Cylinder Engines................................................................................. 94 1.21 Six Cylinder Engines.................................................................................. 94 1.22 VALVE SPRINGS............................................................................................. 94 1.23 CYLINDER HEAD ASSEMBLY.................................................................................... 96 1.24 Removal............................................................................................... 96 1.25 Installation.......................................................................................... 97 1.26 VALVES AND VALVE SPRINGS..................................................................................100 1.27 Removal...............................................................................................100 1.28 Inspection............................................................................................101 1.29 Installation..........................................................................................101 1.30 VALVE GUIDES..............................................................................................101 1.31 Inspection............................................................................................101 1.32 Removal...............................................................................................102 1.33 Installation..........................................................................................102 1.34 CYLINDER HEAD AND VALVE SEATS.............................................................................102 1.35 Inspection............................................................................................102 1.36 Repair................................................................................................103 1.37 Installation Of New Valve Seats.......................................................................103 PISTON AND CONNECTING ROD ASSEMBLIES...............................................................................104 1.38 ROD BEARINGS..............................................................................................104 1.39 Removal...............................................................................................104 1.40 Installation..........................................................................................105 1.41 PISTON AND CONNECTING ROD ASSEMBLY........................................................................105 1.42 Service Note..........................................................................................105 1.43 Removal...............................................................................................105 1.44 Installation..........................................................................................106 1.45 PISTON RINGS..............................................................................................107 1.46 Removal...............................................................................................107 1.47 Inspection............................................................................................107 1.48 Installation..........................................................................................108 1.49 PISTON AND CONNECTING ROD.................................................................................109 1.50 Disassembly...........................................................................................109 1.51 Inspection............................................................................................109 1.52 Installation..........................................................................................109 1.53 PISTON COOLING JETS.......................................................................................110 1.54 Removal...............................................................................................110 1.55 Installation..........................................................................................110 CRANKSHAFT ASSEMBLY................................................................................................111 1.56 GENERAL...................................................................................................111 1.57 CRANKSHAFT PULLEY.........................................................................................111 1.58 Removal, Engines AA and AB............................................................................111 1.59 Installation, Engines AA and AB.......................................................................111 1.60 Removal, Engines YA and YB............................................................................111 1.61 Installation, Engines YA and YB.......................................................................111 1.62 REAR OIL SEAL.............................................................................................112 1.63 Replacement...........................................................................................112 1.64 MAIN BEARINGS.............................................................................................113 1.65 Removal...............................................................................................113 1.66 Installation..........................................................................................113 1.67 THRUST WASHERS............................................................................................114 1.68 Check The Axial Movement Of The Crankshaft............................................................114 1.69 Removal...............................................................................................115 1.70 Installation..........................................................................................115 1.71 CRANKSHAFT................................................................................................115 1.72 Removal...............................................................................................115 1.73 Inspection............................................................................................116 1.74 Installation..........................................................................................116 TIMING CASE AND TIMING GEARS.......................................................................................118 1.75 GENERAL...................................................................................................118 1.76 TIMING CASE COVER.........................................................................................118 1.77 Removal...............................................................................................118 1.78 Installation..........................................................................................118 1.79 FRONT OIL SEAL............................................................................................119 1.80 Removal...............................................................................................119 1.81 Installation..........................................................................................119 1.82 IDLER GEAR AND HUB........................................................................................119 1.83 Removal...............................................................................................119 1.84 Installation..........................................................................................120 1.85 GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR.....................................................121 1.86 Removal...............................................................................................121 1.87 Installation..........................................................................................121 1.88 CRANKSHAFT GEAR...........................................................................................122 1.89 Removal...............................................................................................122 1.90 Installation..........................................................................................122 1.91 TIMING CASE...............................................................................................122 1.92 Removal...............................................................................................122 1.93 Installation..........................................................................................122 1.94 CAMSHAFT AND TAPPETS......................................................................................123 1.95 Removal...............................................................................................124 1.96 Installation..........................................................................................124 ENGINE BLOCK ASSEMBLY..............................................................................................125 1.97 DESCRIPTION...............................................................................................125 1.98 ENGINE BLOCK..............................................................................................125 1.99 Disassembly...........................................................................................125 1.100 Inspection...........................................................................................126 1.101 Assembly.............................................................................................126 1.102 CYLINDER LINER...........................................................................................126 1.103 Inspection...........................................................................................126 1.104 Hone.................................................................................................127 1.105 Removal..............................................................................................127 1.106 Installation.........................................................................................128 TURBOCHARGER, ENGINES AB AND YB....................................................................................129 1.107 GENERAL..................................................................................................129 1.108 Removal..............................................................................................129 1.109 Installation.........................................................................................130 1.110 Clean The Impeller And Compressor Housing............................................................130 LUBRICATION SYSTEM.................................................................................................131 1.111 GENERAL..................................................................................................131 1.112 OIL FILTER, REPLACEMENT..................................................................................131 1.113 OIL SUMP.................................................................................................132 1.114 Removal..............................................................................................132 1.115 Installation.........................................................................................132 1.116 OIL PUMP.................................................................................................132 1.117 Removal..............................................................................................132 1.118 Inspection...........................................................................................133 1.119 Installation.........................................................................................133 1.120 RELIEF VALVE.............................................................................................134 1.121 Removal..............................................................................................134 1.122 Disassembly..........................................................................................134 1.123 Inspection...........................................................................................135 1.124 Installation.........................................................................................135 FUEL SYSTEM........................................................................................................135 1.125 DESCRIPTION..............................................................................................135 1.126 CAV FUEL INJECTION PUMP..................................................................................136 1.127 Removal..............................................................................................136 1.128 Installation.........................................................................................136 1.129 CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS..........................................................137 1.130 Timing Gear Marks....................................................................................137 1.131 How To Set Number 1 Piston To TDC On The Compression Stroke..........................................138 1.132 Check The Valve Timing...............................................................................138 1.133 Check The Timing Of The Fuel Injection Pump..........................................................139 1.134 Check The Timing Mark Of The Fuel Injection Pump.....................................................139 1.135 Check The Engine Timing Mark.........................................................................140 1.136 REMOVE AIR FROM THE FUEL SYSTEM..........................................................................141 1.137 Fuel Injection Pump With Vent Tube...................................................................141 1.138 Fuel Injection Pump With Vent Screw..................................................................142 1.139 FUEL FILTER (REPLACEMENT)................................................................................143 1.140 FUEL INJECTORS...........................................................................................143 1.141 Removal..............................................................................................143 1.142 Inspection...........................................................................................144 1.143 Installation.........................................................................................145 1.144 FUEL PUMP................................................................................................145 1.145 Removal..............................................................................................145 1.146 Disassembly..........................................................................................145 1.147 Assembly.............................................................................................146 1.148 Installation.........................................................................................146 1.149 Test.................................................................................................147 COOLING SYSTEM.....................................................................................................147 1.150 GENERAL..................................................................................................147 1.151 THERMOSTAT...............................................................................................147 1.152 Replacement..........................................................................................147 1.153 COOLANT PUMP.............................................................................................148 1.154 Removal..............................................................................................148 1.155 Disassembly..........................................................................................148 1.156 Assembly.............................................................................................149 1.157 Installation.........................................................................................149 1.158 FAN AND FAN DRIVE........................................................................................149 1.159 Removal..............................................................................................149 1.160 Disassembly..........................................................................................149 1.161 Assembly.............................................................................................150 1.162 Installation.........................................................................................150 1.163 OIL COOLER...............................................................................................150 1.164 Removal, Engine AB...................................................................................150 1.165 Removal, Engines YA and YB...........................................................................150 1.166 Disassembly And Assembly.............................................................................151 1.167 Installation, Engine AB..............................................................................151 1.168 Installation, Engines YA and YB......................................................................152 1.169 By–Pass Valve, Oil Cooler............................................................................152 FLYWHEEL AND FLYWHEEL HOUSING......................................................................................152 1.170 GENERAL..................................................................................................152 1.171 FLYWHEEL.................................................................................................152 1.172 Removal..............................................................................................152 1.173 Ring Gear (Replacement)..............................................................................152 1.174 Installation.........................................................................................152 1.175 FLYWHEEL HOUSING.........................................................................................153 1.176 Removal..............................................................................................153 1.177 Installation.........................................................................................153 ELECTRICAL EQUIPMENT...............................................................................................154 1.178 DRIVE BELTS..............................................................................................154 1.179 ALTERNATOR...............................................................................................155 1.180 STARTER MOTOR............................................................................................155 1.181 Removal..............................................................................................155 1.182 Installation.........................................................................................155 1.183 COLD START AID...........................................................................................155 AIR COMPRESSOR, ENGINES YA AND YB..................................................................................155 1.184 GENERAL..................................................................................................155 1.185 Air Compressor, Removal, WABCO.......................................................................155 1.186 Compressor Drive, Inspection.........................................................................156 1.187 Air Compressor, Installation, WABCO..................................................................156 1.188 Compressor Drive, Disassembly, WABCO.................................................................156 1.189 Compressor Drive, Assembly, WABCO....................................................................157 1.190 Air Compressor, Removal, BENDIX......................................................................157 1.191 Air Compressor, Installation, BENDIX.................................................................158 1.192 Compressor Drive, Disassembly, BENDIX................................................................159 1.193 Compressor Drive, Assembly, BENDIX...................................................................159 ENGINE SPECIFICATIONS..............................................................................................161 1.194 CYLINDER HEAD ASSEMBLY...................................................................................161 1.195 Cylinder Head........................................................................................161 1.196 Valve Guides.........................................................................................161 1.197 Inlet Valves.........................................................................................162 1.198 Exhaust Valves.......................................................................................162 1.199 Double Valve Springs To Outer........................................................................162 1.200 Double Valve Springs To Inner........................................................................162 1.201 Single Valve Springs.................................................................................162 1.202 Tappets..............................................................................................162 1.203 Rocker Arm Shaft.....................................................................................162 1.204 Rocker Arms And Bushings.............................................................................163 1.205 PISTON AND CONNECTING RODS...............................................................................163 1.206 Pistons, Engines AA And YA...........................................................................163 1.207 Pistons, Engines AB And YB...........................................................................163 1.208 Piston Rings, Engines AA And YA......................................................................163 1.209 Piston Rings, Engines AB And YB......................................................................163 1.210 Connecting Rods, Engines AB And YB...................................................................164 1.211 Connecting Rods, Engines AB And YB...................................................................164 1.212 Piston Pins, Engines AA And YA.......................................................................164 1.213 Piston Pins, Engines AB and YB.......................................................................164 1.214 Small End Bushings, Engines AA And YA................................................................164 1.215 Small End Bushings, Engines AB And YB................................................................164 1.216 Connecting Rod Bearings, Engines AA And YA...........................................................165 1.217 Connecting Rod Bearings, Engines AB And YB...........................................................165 1.218 Piston Cooling Jets, Engines AB And YB...............................................................165 1.219 CRANKSHAFT ASSEMBLY......................................................................................165 1.220 Crankshaft...........................................................................................165 1.221 Crankshaft Heat Treatment............................................................................165 1.222 Crankshaft Overhaul..................................................................................165 1.223 Main Bearings........................................................................................167 1.224 Crankshaft Thrust Washers............................................................................167 1.225 TIMING CASE AND DRIVE ASSEMBLY...........................................................................167 1.226 Camshaft.............................................................................................167 1.227 Camshaft Thrust Washer...............................................................................167 1.228 Camshaft Gear........................................................................................168 1.229 Gear For Fuel Injection Pump.........................................................................168 1.230 Crankshaft Gear......................................................................................168 1.231 Idler Gear And Hub...................................................................................168 1.232 ENGINE BLOCK ASSEMBLY....................................................................................168 1.233 Engine Block.........................................................................................168 1.234 Cylinder Liners......................................................................................168 1.235 TURBOCHARGER.............................................................................................169 1.236 LUBRICATION SYSTEM.......................................................................................169 1.237 Oil Pump, Engines AA And AB..........................................................................169 1.238 Oil Pump, Engines YA And YB..........................................................................169 1.239 Relief Valve.........................................................................................169 1.240 Oil Filter...........................................................................................169 1.241 FUEL SYSTEM..............................................................................................169 1.242 Cav Fuel Injection Pump..............................................................................169 1.243 FUEL INJECTORS.......................................................................................170 1.244 Fuel Pump, Engines AA And AB.........................................................................171 1.245 Fuel Pump, Engines YA And YB.........................................................................171 1.246 Fuel Filter..........................................................................................171 1.247 COOLING SYSTEM...........................................................................................171 1.248 Coolant Pump.........................................................................................171 1.249 Thermostat...........................................................................................172 1.250 Fan Drive Housing....................................................................................172 1.251 FLYWHEEL AND HOUSING.....................................................................................172 1.252 Limits for flywheel ''run out'' and alignment (total indicator reading)..............................172 1.253 ELECTRICAL EQUIPMENT.....................................................................................172 1.254 Alternator...........................................................................................172 1.255 Starter Motor........................................................................................172 1.256 Cold Start Aid.......................................................................................172 TORQUE SPECIFICATIONS..............................................................................................173 SPECIAL TOOLS......................................................................................................174 700626.................................................................................................................178 General............................................................................................................180 Description........................................................................................................181 Radiator.......................................................................................................181 Radiator Cap...................................................................................................181 Thermostat.....................................................................................................181 Water Pump.....................................................................................................182 Fan and Fan Shroud.............................................................................................182 Cooling System Checks..............................................................................................182 Radiator.......................................................................................................182 Thermostat.....................................................................................................182 Water Pump.....................................................................................................183 Exhaust Leaks..................................................................................................183 Fan and Fan Shroud.............................................................................................183 Radiator Cleaning..................................................................................................183 Drain..........................................................................................................183 Clean..........................................................................................................183 Fill...........................................................................................................184 Troubleshooting....................................................................................................185 1300437................................................................................................................187 INTRODUCTION.......................................................................................................187 GENERAL........................................................................................................187 MECHANICAL DESCRIPTION.............................................................................................188 GENERAL........................................................................................................188 TORQUE CONVERTER...............................................................................................188 Description................................................................................................188 Operation..................................................................................................188 CLUTCH ASSEMBLIES..............................................................................................188 Description................................................................................................188 Operation..................................................................................................190 HYDRAULIC OPERATION................................................................................................190 SUMP, FILTER, AND PUMP.........................................................................................190 CONTROL VALVE..................................................................................................190 Solenoid Valves............................................................................................191 Inching Spool..............................................................................................191 Direction Spools...........................................................................................192 Range Spool................................................................................................192 MODULATOR VALVE................................................................................................192 Operation..................................................................................................193 TRANSMISSION CONTROL SYSTEM....................................................................................193 Monotrol Pedal.............................................................................................193 HYDRAULIC CIRCUITS.............................................................................................193 Cooling and Lubrication....................................................................................193 NEUTRAL....................................................................................................194 FORWARD-First..............................................................................................194 REVERSE-First..............................................................................................196 Shift From First To Second Speed...........................................................................197 INCHING....................................................................................................198 1300438................................................................................................................200 INTRODUCTION.......................................................................................................200 General .......................................................................................................200 Transmission...................................................................................................200 Removal....................................................................................................200 Disassembly................................................................................................200 Cleaning...................................................................................................226 Inspection.................................................................................................226 Assembly...................................................................................................226 Installation...............................................................................................259 Control Valve..................................................................................................259 Removal....................................................................................................259 Disassembly................................................................................................260 Cleaning and Inspection....................................................................................260 Assembly...................................................................................................260 Installation...............................................................................................261 Modulator Valve................................................................................................261 Removal....................................................................................................261 Disassembly................................................................................................261 Cleaning and Inspection....................................................................................262 Assembly...................................................................................................262 Installation...............................................................................................262 Oil Pump.......................................................................................................262 Removal....................................................................................................262 Disassembly................................................................................................262 Cleaning and Inspection....................................................................................262 Assembly...................................................................................................262 Installation...............................................................................................262 Monotrol Pedal.................................................................................................262 Removal and Disassembly....................................................................................262 Assembly and Installation..................................................................................262 CHECKS AND ADJUSTMENTS.............................................................................................265 Stall Test.....................................................................................................265 Check the Oil Pressure of the Transmission.....................................................................265 Adjust the Linkages for the Transmission.......................................................................267 Linkage for the Inching/Brake Pedal........................................................................267 Linkage for the Range Lever................................................................................268 TROUBLESHOOTING....................................................................................................269 1400439................................................................................................................271 INTRODUCTION.......................................................................................................271 GENERAL........................................................................................................271 DESCRIPTION....................................................................................................271 OPERATION......................................................................................................271 REPAIRS............................................................................................................271 REMOVAL........................................................................................................271 DISASSEMBLY....................................................................................................274 ASSEMBLY AND INSTALLATION......................................................................................274 TROUBLESHOOTING....................................................................................................280 1600326................................................................................................................282 General............................................................................................................284 Description........................................................................................................284 Steering Axle Assembly Repair......................................................................................284 Steering Axle H3.50-5.00XL (H70-110XL) and S/E3.50-5.50XL (S/E70-120XL)........................................284 Remove.....................................................................................................284 Install....................................................................................................285 Steering Axle H6.00-7.00XL (H135-155XL), H8.00-16.00XL (H165-360XL), and H8.00-16.00XM (H170-360HD)............286 Remove.....................................................................................................286 Install....................................................................................................287 Wheels and Hubs Repair (All Units).................................................................................288 Remove and Disassemble.........................................................................................288 Clean..........................................................................................................288 Assembly and Install...........................................................................................288 Spindles and Bearings Repair (All Units)...........................................................................290 Remove.........................................................................................................290 Clean..........................................................................................................290 Assemble and Install...........................................................................................290 Tie Rods Repair (All Units)........................................................................................291 Remove.........................................................................................................291 Clean..........................................................................................................291 Install........................................................................................................291 Steering Cylinder Repair...........................................................................................293 Remove and Disassemble.........................................................................................293 Clean and Inspect..............................................................................................293 Assemble and Install...........................................................................................293 Troubleshooting....................................................................................................294 1600564................................................................................................................297 INTRODUCTION.......................................................................................................297 GENERAL........................................................................................................297 DESCRIPTION....................................................................................................297 STEERING WHEEL AND COLUMN ASSEMBLY.................................................................................298 GENERAL........................................................................................................298 STEERING WHEEL AND HORN....................................................................................299 Removal....................................................................................................299 Installation...............................................................................................300 STEERING CONTROL UNIT..............................................................................................300 GENERAL........................................................................................................300 DESCRIPTION....................................................................................................300 OPERATION......................................................................................................301 Load Sensing Steering......................................................................................301 REMOVAL........................................................................................................301 DISASSEMBLY....................................................................................................301 CLEANING.......................................................................................................301 ASSEMBLY AND INSTALLATION......................................................................................301 CHECKS AND ADJUSTMENTS.............................................................................................307 REMOVE AIR FROM THE SYSTEM.....................................................................................307 CHECK THE STEERING RELIEF PRESSURE.............................................................................307 TROUBLESHOOTING....................................................................................................308 1800441................................................................................................................310 INTRODUCTION.......................................................................................................310 GENERAL........................................................................................................310 DESCRIPTION....................................................................................................310 OPERATION......................................................................................................311 Service Brakes.............................................................................................311 Parking Brake..............................................................................................312 REPAIRS............................................................................................................313 AIR TANK.......................................................................................................313 Relief Valve...............................................................................................313 Drain Valve................................................................................................313 BRAKE PEDAL VALVE..............................................................................................314 Removal....................................................................................................314 Disassembly, Inspection and Assembly.......................................................................314 Installation...............................................................................................315 PARKING BRAKE VALVE............................................................................................316 Removal....................................................................................................316 Disassembly And Repair.....................................................................................316 Assembly...................................................................................................316 Installation...............................................................................................316 AIR CHAMBERS...................................................................................................316 Removal....................................................................................................316 Disassembly................................................................................................316 Inspection.................................................................................................318 Assembly...................................................................................................318 Installation...............................................................................................318 ACTUATOR ATMS..................................................................................................318 Removal....................................................................................................318 Inspection.................................................................................................319 Installation...............................................................................................319 BRAKE ASSEMBLIES...............................................................................................319 Brake Shoe Removal.........................................................................................319 Camshaft Removal...........................................................................................321 Cleaning...................................................................................................322 Inspection.................................................................................................322 Camshaft Installation......................................................................................322 Brake Shoe Installation....................................................................................323 QUICK-RELEASE VALVE............................................................................................324 CHECKS AND ADJUSTMENTS.............................................................................................324 CHECK AND ADJUST THE GOVERNOR FOR THE AIR COMPRESSOR...........................................................324 ADJUST THE BRAKE SHOES.........................................................................................324 TROUBLESHOOTING....................................................................................................325 SPECIFICATIONS.....................................................................................................327 1800442................................................................................................................329 INTRODUCTION.......................................................................................................329 GENERAL........................................................................................................329 DESCRIPTION....................................................................................................329 OPERATION......................................................................................................329 REPAIRS............................................................................................................329 REMOVAL........................................................................................................329 DISASSEMBLY....................................................................................................329 Cylinder Head..............................................................................................329 Crankcase..................................................................................................330 CLEANING.......................................................................................................331 INSPECTION.....................................................................................................331 Crankshaft.................................................................................................331 Connecting Rod.............................................................................................331 Crankshaft Bushings........................................................................................331 ASSEMBLY.......................................................................................................331 TROUBLESHOOTING....................................................................................................333 1900443................................................................................................................334 INTRODUCTION.......................................................................................................334 GENERAL........................................................................................................334 DESCRIPTION AND OPERATION......................................................................................334 Hydraulic Pump.............................................................................................337 Hydraulic Pump, Units with Empty Container Attachment......................................................337 Main Control Valve.........................................................................................337 Steering Control Unit......................................................................................338 REPAIRS............................................................................................................338 HYDRAULIC PUMP.................................................................................................338 Removal....................................................................................................338 Disassemby.................................................................................................339 Cleaning and Inspection....................................................................................340 Assembly...................................................................................................340 Installation...............................................................................................341 PRIORITY VALVE.................................................................................................341 Removal....................................................................................................341 Disassembly................................................................................................342 Cleaning and Inspection....................................................................................342 Assembly...................................................................................................342 Installation...............................................................................................342 CHECKS AND ADJUSTMENTS.............................................................................................343 CHECK THE OUTPUT OF THE PUMP...................................................................................343 CHECK THE STEERING RELIEF PRESSURE.............................................................................343 TROUBLESHOOTING....................................................................................................343 SPECIFICATIONS.....................................................................................................345 2000444................................................................................................................347 INTRODUCTION.......................................................................................................347 GENERAL........................................................................................................347 DESCRIPTION....................................................................................................347 OPERATION......................................................................................................348 Lift Section...............................................................................................349 Tilt Section...............................................................................................351 Relief Valves..............................................................................................351 REPAIRS............................................................................................................352 REMOVAL AND DIASSEMBLY.........................................................................................352 CLEANING AND INSPECTION........................................................................................352 ASSEMBLY.......................................................................................................353 INSTALLATION...................................................................................................353 CHECKS AND ADJUSTMENTS.............................................................................................353 PRESSURE RELIEF VALVES.........................................................................................353 Primary Relief Valve.......................................................................................353 Secondary Relief Valve.....................................................................................354 Relief Valves for Extend/Retract Circuit...................................................................354 ADJUST THE CONTROL LEVERS......................................................................................355 TROUBLESHOOTING....................................................................................................356 SPECIFICATIONS.....................................................................................................357 2100102................................................................................................................358 INTRODUCTION.......................................................................................................358 GENERAL........................................................................................................358 DESCRIPTION AND OPERATION......................................................................................358 Tilt Forward...............................................................................................358 Tilt Backward..............................................................................................359 REPAIRS............................................................................................................361 REMOVAL........................................................................................................361 DISASSEMBLY....................................................................................................361 CLEANING.......................................................................................................361 ASSEMBLY.......................................................................................................361 INSTILLATION...................................................................................................362 TROUBLESHOOTING....................................................................................................362 2100103................................................................................................................363 General............................................................................................................365 Description........................................................................................................365 Tilt Cylinder......................................................................................................365 Remove.........................................................................................................365 Disassemble....................................................................................................365 Clean..........................................................................................................365 Assemble.......................................................................................................365 Tilt Cylinders with O-Ring or Single-Lip Seals.............................................................365 Tilt Cylinders for XM and XMS Models.......................................................................367 Tilt Cylinders for H700-800A and Early Model H700-920B.....................................................368 Install........................................................................................................369 Tilt Cylinders Using Chevron Packing.......................................................................370 Install................................................................................................371 Tilt Cylinder Leak Check...........................................................................................373 Tilt Cylinder Stroke and Mast Tilt Angle Adjustment................................................................374 Torque Specifications..............................................................................................374 Piston Rod Nut.................................................................................................374 Retainer.......................................................................................................376 Troubleshooting....................................................................................................377 2200106................................................................................................................380 General............................................................................................................382 Description and Operation..........................................................................................382 Starter Repair.....................................................................................................384 Remove.........................................................................................................384 Disassemble....................................................................................................384 Clean..........................................................................................................385 Assemble.......................................................................................................385 Install........................................................................................................386 General Checks and Adjustments.....................................................................................386 Troubleshooting....................................................................................................389 2200143................................................................................................................393 INTRODUCTION.......................................................................................................393 GENERAL........................................................................................................393 DESCRIPTION........................................................................................................393 GENERAL........................................................................................................393 STEERING COLUMN GAUGES, METERS AND INDICATORS..................................................................396 LED DISPLAY PANEL..............................................................................................396 Battery Discharge Indicators...............................................................................396 Brush Wear Indicators......................................................................................397 Motor Temperature Indicators...............................................................................398 "LX" SERIES DISPLAY PANEL......................................................................................399 Hourmeter Functions........................................................................................400 Battery Indicator Function.................................................................................400 Status Code Function.......................................................................................400 "ZX" SERIES DISPLAY PANELS.....................................................................................400 Display Panel..............................................................................................401 Basic Display Panels.......................................................................................401 Performance Display........................................................................................403 Brush Wear Indicators......................................................................................406 CHECKS AND ADJUSTMENTS.............................................................................................406 GENERAL........................................................................................................406 REPLACEMENT........................................................................................................407 GENERAL........................................................................................................407 METER REPLACEMENT..............................................................................................407 SENDER REPLACEMENT.............................................................................................408 Fuel Level Sender..........................................................................................408 Pressure And Temperature Sender............................................................................408 I.T.W. DISPLAY PANEL...........................................................................................409 Removal....................................................................................................409 DISPLAY PANELS FOR THE EV - 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT..........................................410 Removal....................................................................................................410 Replacing Display Panel Assembly...........................................................................410 Indicator LEDs.............................................................................................410 Battery Indicators.........................................................................................410 Digital Display (Performance Disply Panel Only)............................................................410 Status Code Or Performance Level Switches And Indicator LEDs (Performance Display Panel Only)..............410 Replacing Parts Of The Basic Display Panel.................................................................411 Replacing Parts Of The Performance Display Panel...........................................................413 DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT..............................................413 Removal And Replacement....................................................................................413 SPECIFICATIONS.....................................................................................................414 TROUBLESHOOTING....................................................................................................415 2200144................................................................................................................416 ELECTRICAL WARNING DEVICES.........................................................................................416 GENERAL........................................................................................................416 DESCRIPTION....................................................................................................416 Operator Controlled Horns..................................................................................416 System Warning Lights, Buzzers and Bells...................................................................416 Reverse Warning Horns......................................................................................417 Warning Lights.............................................................................................417 REPLACEMENT....................................................................................................418 General....................................................................................................418 Replacing Horns or Bells...................................................................................418 Replacing Horn Relay or Buzzer.............................................................................418 Replacing Warning Lights...................................................................................418 Light Assemblies...........................................................................................419 Replacing Flashing Units...................................................................................419 4000135................................................................................................................420 Safety Procedures When Working Near Mast...........................................................................422 General............................................................................................................427 Description........................................................................................................427 Lowering Control Valve.........................................................................................427 Cylinders (General)............................................................................................430 Cylinders (H520-620B, H700-800A)...............................................................................430 Retainer, Install..........................................................................................430 Cylinders (H360-460B)..........................................................................................432 Cylinders (Two-Speed)..........................................................................................435 Lift Cylinder Repair...............................................................................................436 Lift Cylinder Removal Without Removing Mast....................................................................436 Standard Masts With Main Lift Cylinders Fastened to Crossmember of Inner Mast..............................436 Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.................................437 Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift Cylinder...................................438 Disasemble.....................................................................................................438 Assemble.......................................................................................................438 Lift Cylinder Installation in Mast.............................................................................440 Standard Masts With Main Lift Cylinder Fastened to Crossmember of Inner Mast...............................440 Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.................................440 Chevron-Style Packing..........................................................................................440 Chevron-Style Packing Installation on Piston...............................................................441 Chevron-Style Packing Installation in Packing Gland........................................................443 Lift Cylinders for Vista Masts.....................................................................................444 Description....................................................................................................444 Lowering Control Valve.....................................................................................444 Remove.........................................................................................................446 Disassemble....................................................................................................447 Assemble.......................................................................................................448 Install........................................................................................................449 Main Lift Cylinders........................................................................................449 Free-Lift Cylinder.........................................................................................449 Lift System Leak Check.............................................................................................449 Specifications.....................................................................................................450 Troubleshooting....................................................................................................451 4000445................................................................................................................454 General............................................................................................................456 Description........................................................................................................456 Safety Procedures When Working Near Mast...........................................................................457 Operation..........................................................................................................459 Two-Stage Mast.................................................................................................459 Three-Stage Mast...............................................................................................459 Forks Repair.......................................................................................................461 Remove.........................................................................................................461 Install........................................................................................................461 Carriage Repair....................................................................................................461 Remove.........................................................................................................461 Sideshift Carriage, Disassemble................................................................................461 Sideshift Carriage, Assemble...................................................................................463 Sideshift Cylinder, Disassemble................................................................................465 Sideshift Cylinder, Assemble...................................................................................465 Fork Positioner Cylinder, Disassemble..........................................................................466 Fork Positioner Cylinder, Assemble.............................................................................467 Install........................................................................................................468 Mast Repairs.......................................................................................................468 Remove.........................................................................................................468 Two-Stage Mast, Disassemble....................................................................................468 Three-Stage Mast, Disassemble..................................................................................472 Clean and Inspect..............................................................................................474 Two-Stage Mast, Assemble.......................................................................................474 Three-Stage Mast, Assemble.....................................................................................477 Install........................................................................................................480 Lift Cylinders Description.........................................................................................481 Piston-Type Cylinders..........................................................................................482 Displacement-Type Cylinders....................................................................................482 All Lift Cylinders Repair..........................................................................................482 Remove.........................................................................................................484 Disassemble....................................................................................................484 Clean and Inspect..............................................................................................484 Assemble.......................................................................................................484 Install........................................................................................................485 Mast Operation Check...............................................................................................485 Lift and Tilt System Leak Checks...................................................................................485 Lift System....................................................................................................485 Tilt System....................................................................................................486 Tilt Cylinder Stroke and Backward Tilt Angle Adjustment............................................................486 Lift Chain Adjustment..............................................................................................487 Mast Adjustment....................................................................................................487 Bearing Blocks.................................................................................................487 Wear Plates....................................................................................................488 Load Roller Adjustments........................................................................................488 Carriage Adjustments...............................................................................................490 Troubleshooting....................................................................................................492 4500465................................................................................................................495 INTRODUCTION.......................................................................................................495 GENERAL........................................................................................................495 DESCRIPTION....................................................................................................495 OPERATION......................................................................................................496 Side-Shift Circuit.........................................................................................496 Extend/Retract Circuit.....................................................................................496 Lock Pin Circuit...........................................................................................497 REPAIRS............................................................................................................499 ADJUST AND INSTALL THE BEARING BLOCKS..........................................................................499 CONTAINER ATTACHMENT...........................................................................................501 Removal....................................................................................................501 Disassembly................................................................................................501 Cleaning and Inspection....................................................................................501 Assembly...................................................................................................502 Installation...............................................................................................503 SIDE-SHIFT CYLINDER............................................................................................505 Removal....................................................................................................505 Disassembly................................................................................................505 Cleaning and Inspection....................................................................................505 Assembly...................................................................................................505 Installation...............................................................................................505 EXTENSION CYLINDER.............................................................................................505 Removal....................................................................................................505 Disassembly................................................................................................505 Cleaning and Inspection....................................................................................506 Assembly...................................................................................................506 Installation...............................................................................................506 END BEAMS......................................................................................................507 Removal and Disassembly....................................................................................507 Cleaning and Inspection....................................................................................507 Assembly...................................................................................................507 OPERATOR CONTROLS..............................................................................................508 Repairs....................................................................................................508 CHECKS AND ADJUSTMENTS.............................................................................................513 CHECK AND ADJUST THE END BEAM SWITCHES.........................................................................513 LIFT CHAIN ADJUSTMENTS.........................................................................................513 CARRIAGE ADJUSTMENTS...........................................................................................513 CHECK AND ADJUST THE WIDTH OF THE ATTACHMENT...................................................................514 TROUBLESHOOTING....................................................................................................515 8000231................................................................................................................518 General............................................................................................................520 Nomenclature, Threads..........................................................................................520 Strength Identification........................................................................................521 Fastener Torque Tables.........................................................................................525 Conversion Table...............................................................................................527 8000433................................................................................................................529 INTRODUCTION.......................................................................................................529 GENERAL........................................................................................................529 HOW TO MOVE A DISABLED LIFT TRUCK..............................................................................529 How to Tow the Lift Truck..................................................................................529 HOW TO PUT A LIFT TRUCK ON BLOCKS..............................................................................530 How to Raise the Drive Tires...............................................................................530 How to Raise the Steering Tires............................................................................530 TABLE 1. MAINTENANCE SCHEDULE..................................................................................532 MAINTENANCE SCHEDULE, EMPTY CONTAINER ATTACHMENT...............................................................534 MAINTENANCE PROCEDURES.............................................................................................535 EVERY 8 HOURS OR DAILY.............................................................................................535 HOW TO MAKE THE CHECKS WITH THE ENGINE STOPPED.................................................................535 Tires and Wheels...........................................................................................535 Forks......................................................................................................536 Forks, Adjustment..........................................................................................536 Forks, Removal.............................................................................................536 Forks, Installation........................................................................................536 Inspection of Forks, Mast and Lift Chains..................................................................537 SAFETY LABELS..................................................................................................537 Operator Restraint System..................................................................................538 Steering Column Latch......................................................................................538 Drive Belts................................................................................................538 Cooling System.............................................................................................538 Check For Fuel, Oil Or Coolant Leaks.......................................................................538 Hydraulic System...........................................................................................539 Engine Oil.................................................................................................539 Fuel System................................................................................................539 Primary Fuel Filter........................................................................................540 Battery....................................................................................................540 Pre–Cleaner for Air Filter.................................................................................540 Air Filter.................................................................................................540 HOW TO MAKE THE CHECKS WITH THE ENGINE RUNNING.................................................................540 Gauges, Lights, Horn and Fuses,............................................................................541 Control Levers and Pedals..................................................................................542 Transmission Oil...........................................................................................542 Lift System Operation......................................................................................542 Brakes.....................................................................................................542 Steering System............................................................................................542 EVERY 150 HOURS OR MONTHLY.........................................................................................543 LIFT CHAINS, LUBRICATION.......................................................................................543 LIFT CHAIN ADJUSTMENTS.........................................................................................543 AIR TANKS......................................................................................................543 DRIVE SHAFT....................................................................................................543 STEERING AXLE..................................................................................................544 WHEEL NUTS.....................................................................................................544 SHAFTS FOR BRAKE ACTUATORS.....................................................................................544 DRIVE AXLE AND DIFFERENTIAL....................................................................................544 HYDRAULIC TANK BREATHER........................................................................................544 AIR FILTER, HEATER.............................................................................................544 EVERY 350 HOURS OR TWO MONTHS......................................................................................544 ENGINE OIL AND FILTER..........................................................................................544 BRAKE ACTUATOR ARMS............................................................................................544 DRIVE BELTS....................................................................................................544 MAST...........................................................................................................545 EMPTY CONTAINER ATTACHMENT.....................................................................................546 GENERAL LUBRICATION............................................................................................546 FORKS, CHECK FOR WEAR AND DAMAGE...............................................................................546 LIFT CHAINS, CHECK FOR WEAR....................................................................................546 FUEL SYSTEM....................................................................................................547 Idle Speed.................................................................................................547 Governor Speed (Diesel)....................................................................................547 Governor Speed (GM V8).....................................................................................548 Carburetor Adjustments (GM V8).............................................................................548 Power Mixture Adjustment...................................................................................549 EVERY 1000 HOURS OR SIX MONTHS.....................................................................................549 CHANGE THE TRANSMISSION OIL AND FILTER.........................................................................549 FINAL FUEL FILTERS, DIESEL.....................................................................................549 Remove Air from the Diesel Fuel System.....................................................................549 Fuel Injection Pump With Vent Tube.........................................................................549 Fuel Injection Pump Without Vent Tube......................................................................550 FUEL INJECTION PUMP TIMING.....................................................................................551 VALVE ADJUSTMENT...............................................................................................551 IGNITION SYSTEM, GM V8.........................................................................................551 EVERY 2000 HOURS OR YEARLY.........................................................................................552 HYDRAULIC SYSTEM...............................................................................................552 Change the Hydraulic Oil Filter............................................................................552 Change the Hydraulic Oil...................................................................................552 DIFFERENTIAL AND DRIVE AXLE....................................................................................552 EMPTY CONTAINER ATTACHMENT.....................................................................................553 WHEEL BEARINGS.................................................................................................553 Steer Wheels...............................................................................................553 Drive Wheels...............................................................................................553 SERVICE BRAKES.................................................................................................553 Cleaning Procedures:.......................................................................................553 GENERAL PROCEDURES.................................................................................................554 CHECK THE FUEL INJECTORS.......................................................................................554 SAFETY PROCEDURES WHEN WORKING NEAR THE MAST.......................................................................555 TABLE 2. ALLOWABLE MAST MOVEMENT FROM INTERNAL LEAKAGE.........................................................556 CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM....................................................................556 Lift System................................................................................................556 Tilt System................................................................................................556 WELDING REPAIRS................................................................................................557 TIRES AND WHEELS...................................................................................................557 REMOVE THE WHEELS FROM THE LIFT TRUCK..........................................................................557 PNEUMATIC TIRES................................................................................................557 Remove the Tire from the Wheel.............................................................................557 Install the Tire on the Wheel..............................................................................558 ADD AIR TO THE TIRES...........................................................................................559 SOLID RUBBER TIRES.............................................................................................560 Remove the Tire from the Wheel.............................................................................560 Install the Tire on the Wheel..............................................................................561 INSTALL THE WHEELS.............................................................................................562 8000447................................................................................................................563 LIFT TRUCK WEIGHTS.................................................................................................563 CAPACITIES.........................................................................................................563 ENGINE SPECIFICATIONS, PERKINS DIESEL..............................................................................564 ENGINE SPECIFICATIONS, GM V8.......................................................................................564 HYDRAULIC SYSTEM...................................................................................................565 ELECTRICAL SYSTEM..................................................................................................565 TIRE SIZES.........................................................................................................565 MAST SPEEDS, PERKINS DIESEL........................................................................................566 MAST SPEEDS, GM V8.................................................................................................566 TORQUE SPECIFICATIONS, PERKINS DIESEL..............................................................................567 TORQUE SPECIFICATIONS GM V8........................................................................................568 TORQUE SPECIFICATIONS..............................................................................................569 TRANSMISSION PRESSURES.............................................................................................571 HYSTER T-50 TRANSMISSION PRESSURES.................................................................................572 8000448................................................................................................................573 INTRODUCTION.......................................................................................................573 GENERAL........................................................................................................573 DESCRIPTION....................................................................................................573 FIGURE 1. AIR SYSTEM SCHEMATIC (WITHOUT AUTOSHIFT).............................................................574 FIGURE 2. AIR SYSTEM SCHEMATIC (WITH AUTOSHIFT)................................................................575 FIGURE 3. ELECTRICAL SYSTEM SCHEMATIC, DIESEL (WITHOUT AUTOSHIFT OR SSFP OPTIONS)..............................577 FIGURE 4. ELECTRICAL SYSTEM SCHEMATIC, H165-360, DIESEL (WITH AUTOSHIFT AND SSFP OPTIONS)......................579 FIGURE 5. ELECTRICAL SYSTEM SCHEMATIC, H165-360, DIESEL (AUTOSHIFT OPTION ONLY)................................581 FIGURE 6. ENGINE COMPARTMENT HARNESS H165-360, DIESEL (WITH AUTOSHIFT).........................................582 FIGURE 7. ENGINE COMPARTMENT HARNESS H165-360, DIESEL (WITHOUT AUTOSHIFT)......................................583 FIGURE 8. ELECTRICAL SYSTEM SCHEMATIC, GM V8 ..................................................................585 FIGURE 9. ELECTRICAL SCHEMATIC FOR THE EMPTY CONTAINER ATTACHMENT (H330-360XL-EC)..............................587 FIGURE 10. ELECTRICAL SCHEMATIC FOR LIGHTS (U.S.)..............................................................588 FIGURE 11. ELECTRICAL SCHEMATIC FOR LIGHTS (EUROPE)............................................................589 FIGURE 12. ELECTRICAL SYSTEM SCHEMATIC, H165-360 (DUAL FUNCTION SIDE SHIFT FORK POSITION OPTION)...............590 FIGURE 13. HYDRAULIC SYSTEM SCHEMATIC - U.S., WITHOUT LOAD SENSING CIRCUIT.....................................592 FIGURE 14. HYDRAULIC SYSTEM SCHEMATIC - U.S., WITH LOAD SENSING CIRCUIT........................................593 FIGURE 15. HYDRAULIC SYSTEM SCHEMATIC - EC; WITHOUT LOAD SENSING CIRCUIT, WITH TWO SPEED HOIST.................594 FIGURE 16. HYDRAULIC SYSTEM SCHEMATIC - EC; WITH LOAD SENSING CIRCUIT, WITHOUT TWO SPEED HOIST.................595 FIGURE 17. TRANSMISSION HYDRAULIC SCHEMATIC....................................................................596 FIGURE 18. TRANSMISSION SCHEMATIC, HYSTER T-50 (INSTALLED IN LIFT TRUCKS MANUFACTURED AFTER FEBRUARY 1993) ....597
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