Hyster G006 (H6.00-7.00xl ) Forklift Parts Manual – PDF DOWNLOAD
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Hyster G006 (H6.00-7.00xl ) Forklift Parts Manual
Description
Hyster G006 (H6.00-7.00xl ) Forklift Parts Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:412
DOWNLOADABLE:YES
FILE TYPE:PDF
HYSTER G006 (H6.00-7.00XL ) FORKLIFT PARTS MANUAL – PDF DOWNLOAD:
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DESCRIPTION:
Hyster G006 (H6.00-7.00xl ) Forklift Parts Manual
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement. The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 12-1 to find thepart number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION column (☞Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.
10. Serial number breaks identify the most current parts information and are shown as follows: ⇒ S/N D001H-2628 Indicates last serial number affected. S/N D001H-2629 ⇒ Indicates the first serial number affected. S/N D001H-1553 ⇔ S/N D001H-3291 Indicates a range of serial numbers affected.
TABLE OF CONTENTS:
Hyster G006 (H6.00-7.00xl ) Forklift Parts Manual
toc.................................................................. 1 1 FRAME.......................................................... 19 GENERAL TRUCK (Figure 1-1)................................... 22 NON-SUSPENSION SEAT (Figure 1-2)............................. 24 NON-SUSPENSION SEAT (Figure 1-3)............................. 26 FULL SUSPENSION SEAT (Figure 1-4)............................ 28 FULL SUSPENSION SEAT (Figure 1-5)............................ 30 FULL SUSPENSION SEAT (Figure 1-6)............................ 32 HOOD (Figure 1-7)............................................ 34 COWL AND FLOOR PLATES (Figure 1-8)........................... 36 LABELS (Figure 1-9).......................................... 38 OVERHEAD GUARD (Figure 1-10)................................. 40 COUNTERWEIGHT (Figure 1-11).................................. 42 LOAD BACKREST EXTENSION (Figure 1-12)........................ 44 FORKS (Figure 1-13).......................................... 46 2 ENGINES........................................................ 49 ENGINE MOUNTING (Figure 2-1)................................. 54 FLYWHEEL (Figure 2-2)........................................ 56 EXHAUST (Figure 2-3)......................................... 58 EXHAUST (Figure 2-4)......................................... 60 EXHAUST (Figure 2-5)......................................... 62 EXHAUST (Figure 2-6)......................................... 64 RADIATOR (Figure 2-7)........................................ 66 FAN DRIVE AND ALTERNATOR MOUNTING (Figure 2-8)............... 68 COOLING AND FAN DRIVE (Figure 2-9)........................... 70 ENGINE ASSEMBLY (Figure 2-10)................................ 72 COIL ASSEMBLY (Figure 2-11).................................. 74 CYLINDER BLOCK (Figure 2-12)................................. 76 CYLINDER HEAD (Figure 2-13).................................. 78 VALVE COVER AND INLET MANIFOLD (Figure 2-14)................. 80 CAMSHAFT AND OIL SUMP (Figure 2-15).......................... 84 OIL PUMP (Figure 2-16)....................................... 88 EXHAUST MANIFOLD (Figure 2-17)............................... 90 CYLINDER BLOCK (Figure 2-18)................................. 92 CYLINDER HEAD AND INDUCTION MANIFOLD (Figure 2-19)........... 94 VALVE COVER AND ROCKER ARM SHAFT (Figure 2-20)............... 96 CRANKSHAFT AND PISTONS (Figure 2-21)......................... 98 OIL PAN AND PUMP (Figure 2-22)...............................100 WATER PUMP AND OUTLET (Figure 2-23)..........................102 TIMING GEAR (Figure 2-24)....................................104 EXHAUST MANIFOLD (Figure 2-25)...............................106 OIL FILTER (Figure 2-26).....................................107 OIL COOLER (Figure 2-27).....................................109 FUEL INJECTION PUMP (Figure 2-28)............................112 FUEL INJECTION PUMP (Figure 2-29)............................114 DRIVE ADAPTER (Figure 2-30)..................................116 3 FUEL SYSTEM....................................................119 AIR FILTER (Figure 3-1)......................................122 AIR FILTER (Figure 3-2)......................................124 AIR FILTER (Figure 3-3)......................................126 FUEL SUPPLY SYSTEM (Figure 3-4)..............................128 ENGINE FUEL SYSTEM (Figure 3-5)..............................130 THROTTLE BODY AND LPG MIXER (Figure 3-6).....................132 LPG REGULATOR (Figure 3-7)...................................134 FUEL SUPPLY SYSTEM (Figure 3-8)..............................136 FUEL SUPPLY SYSTEM (Figure 3-9)..............................138 FUEL SUPPLY SYSTEM (Figure 3-10).............................140 WATER SEPARATOR (Figure 3-11)................................142 FUEL FILTER (Figure 3-12)....................................143 THROTTLE LINKAGE (Figure 3-13)...............................144 ACCELERATOR PEDAL AND BRACKET (Figure 3-14)..................146 ACCELERATOR PEDAL AND BRACKET (Figure 3-15)..................148 MONOTROL PEDAL (Figure 3-16).................................150 4 ELECTRICAL SYSTEM..............................................153 ELECTRICAL SYSTEM (Figure 4-1)...............................156 DISTRIBUTOR (Figure 4-2).....................................159 BATTERY DISCONNECT (Figure 4-3)..............................160 ELECTRICAL SYSTEM (Figure 4-4)...............................162 BATTERY DISCONNECT (Figure 4-5)..............................166 INSTRUMENT PANEL (Figure 4-6)................................168 GAUGE CLUSTER (Figure 4-7)...................................172 STARTER (Figure 4-8).........................................174 STARTER MOTOR (Figure 4-9)...................................176 ALTERNATOR AND MOUNTING (Figure 4-10)........................178 WIRE HARNESS (Figure 4-11)...................................180 WIRE HARNESS (Figure 4-12)...................................182 WIRE HARNESS (Figure 4-13)...................................186 WIRE HARNESS (Figure 4-14)...................................190 WIRE HARNESS (Figure 4-15)...................................194 WIRE HARNESS (Figure 4-16)...................................196 WIRE HARNESS (Figure 4-17)...................................198 WIRE HARNESS (Figure 4-18)...................................200 WIRE HARNESS (Figure 4-19)...................................202 WIRE HARNESS (Figure 4-20)...................................204 WIRE HARNESS (Figure 4-21)...................................206 WIRE HARNESS (Figure 4-22)...................................208 5 TRANSMISSION...................................................211 TRANSMISSION (Figure 5-1)....................................214 TRANSMISSION GEARS (Figure 5-2)..............................218 TRANSMISSION CONTROL VALVE (Figure 5-3)......................220 TRANSMISSION CONTROL LINKAGE (Figure 5-4)....................224 TRANSMISSION CONTROL LINKAGE (Figure 5-5)....................228 CLUTCH PACK (Figure 5-6).....................................230 CLUTCH PACK (Figure 5-7).....................................232 CLUTCH PACK (Figure 5-8).....................................234 CLUTCH PACK (Figure 5-9).....................................236 TORQUE CONVERTER (Figure 5-10)...............................238 DRIVE SHAFT ASSEMBLY (Figure 5-11)...........................240 DRIVE AXLE (Figure 5-12).....................................242 DIFFERENTIAL AND CARRIER (Figure 5-13).......................244 AXLE HOUSING AND ATTACHING PARTS (Figure 5-14)...............247 6 STEERING SYSTEM................................................249 STEERING COLUMN (Figure 6-1).................................252 STEERING CONTROL UNIT (Figure 6-2)...........................254 STEERING PUMP (Figure 6-3)...................................256 STEERING AXLE (Figure 6-4)...................................258 STEERING CYLINDER (Figure 6-5)...............................262 STEERING CYLINDER (Figure 6-6)...............................264 7 BRAKE SYSTEM...................................................265 PARK BRAKE (Figure 7-1)......................................268 BRAKE LINES (Figure 7-2).....................................270 BRAKE LINES (Figure 7-3).....................................272 BRAKE PEDAL LINKAGE (Figure 7-4).............................274 BRAKE (Figure 7-5)...........................................278 BRAKE BOOSTER (Figure 7-6)...................................280 MASTER CYLINDER (Figure 7-7).................................282 8 HYDRAULIC SYSTEM...............................................285 HYDRAULIC SYSTEM (Figure 8-1)................................288 DRIVE SHAFT (Figure 8-2).....................................290 STEERING HYDRAULIC (Figure 8-3)..............................292 HYDRAULIC PUMP (Figure 8-4)..................................296 HYDRAULIC TANK (Figure 8-5)..................................298 HYDRAULIC OIL FILTER (Figure 8-6)............................300 TILT CYLINDER (Figure 8-7)...................................302 CONTROL VALVE (Figure 8-8)...................................304 CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-9).....306 CONTROL VALVE (Figure 8-10)..................................310 CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-11)....312 CONTROL VALVE ATTACHING TUBES (Figure 8-12)..................314 TRANSMISSION COOLING (Figure 8-13)...........................316 9 MAST-TWO STAGE LIMITED FREE-LIFT...............................319 OUTER MAST (Figure 9-1)......................................322 INNER MAST (Figure 9-2)......................................324 LIFT (Figure 9-3)............................................326 LIFT CYLINDER (Figure 9-4)...................................328 CARRIAGE (Figure 9-5)........................................330 HEADER HOSE (Figure 9-6).....................................332 10 MAST-THREE STAGE FULL FREE-LIFT...............................335 OUTER MAST (Figure 10-1).....................................338 INTERMEDIATE MAST (Figure 10-2)..............................340 INNER MAST (Figure 10-3).....................................342 MAIN LIFT (Figure 10-4)......................................344 FREE-LIFT (Figure 10-5)......................................346 LIFT CYLINDER (Figure 10-6)..................................348 LIFT CYLINDER (Figure 10-7)..................................350 CARRIAGE (Figure 10-8).......................................352 HEADER HOSE (Figure 10-9)....................................354 11 OPTIONS.......................................................357 CAB (Figure 11-1)............................................360 HEATER (Figure 11-2).........................................364 WIPER AND FAN (Figure 11-3)..................................366 SIDE-SHIFT CARRIAGE (Figure 11-4)............................368 SIDE-SHIFT CARRIAGE (Figure 11-5)............................370 SIDE-SHIFT CYLINDER (Figure 11-6)............................374 LIGHTS (Figure 11-7).........................................376 ROTATING BEACON (Figure 11-8)................................380 TIRES AND WHEELS (Figure 11-9)...............................382 TIRES AND WHEELS (Figure 11-10)..............................384
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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