Hyster C117 (H800-1050C) Service Manual – PDF DOWNLOAD

Description

Hyster C117 (H800-1050C) Service Manual – PDF DOWNLOAD

DESCRIPTION:

Hyster C117 (H800-1050C) Service Manual – PDF DOWNLOAD

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid PetroleumGas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

TABLE OF CONTENTS:

Hyster C117 (H800-1050C) Service Manual – PDF DOWNLOAD

700626....................................................................................... 1
	General.................................................................................. 3
	Description.............................................................................. 4
		Radiator............................................................................. 4
		Radiator Cap......................................................................... 4
		Thermostat........................................................................... 4
		Water Pump........................................................................... 5
		Fan and Fan Shroud................................................................... 5
	Cooling System Checks.................................................................... 5
		Radiator............................................................................. 5
		Thermostat........................................................................... 5
		Water Pump........................................................................... 6
		Exhaust Leaks........................................................................ 6
		Fan and Fan Shroud................................................................... 6
	Radiator Cleaning........................................................................ 6
		Drain................................................................................ 6
		Clean................................................................................ 6
		Fill................................................................................. 7
	Troubleshooting.......................................................................... 8
2100103......................................................................................10
	General..................................................................................12
	Description..............................................................................12
	Tilt Cylinder............................................................................12
		Remove...............................................................................12
		Disassemble..........................................................................12
		Clean................................................................................12
		Assemble.............................................................................12
			Tilt Cylinders with O-Ring or Single-Lip Seals...................................12
			Tilt Cylinders for XM and XMS Models.............................................14
			Tilt Cylinders for H700-800A and Early Model H700-920B...........................15
		Install..............................................................................16
			Tilt Cylinders Using Chevron Packing.............................................17
				Install......................................................................18
	Tilt Cylinder Leak Check.................................................................20
	Tilt Cylinder Stroke and Mast Tilt Angle Adjustment......................................21
	Torque Specifications....................................................................21
		Piston Rod Nut.......................................................................21
		Retainer.............................................................................23
	Troubleshooting..........................................................................24
4000135......................................................................................27
	Safety Procedures When Working Near Mast.................................................29
	General..................................................................................34
	Description..............................................................................34
		Lowering Control Valve...............................................................34
		Cylinders (General)..................................................................37
		Cylinders (H520-620B, H700-800A).....................................................37
			Retainer, Install................................................................37
		Cylinders (H360-460B)................................................................39
		Cylinders (Two-Speed)................................................................42
	Lift Cylinder Repair.....................................................................43
		Lift Cylinder Removal Without Removing Mast..........................................43
			Standard Masts With Main Lift Cylinders Fastened to Crossmember of Inner Mast....43
			Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.......44
			Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift Cylinder.........45
		Disasemble...........................................................................45
		Assemble.............................................................................45
		Lift Cylinder Installation in Mast...................................................47
			Standard Masts With Main Lift Cylinder Fastened to Crossmember of Inner Mast.....47
			Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.......47
		Chevron-Style Packing................................................................47
			Chevron-Style Packing Installation on Piston.....................................48
			Chevron-Style Packing Installation in Packing Gland..............................50
	Lift Cylinders for Vista Masts...........................................................51
		Description..........................................................................51
			Lowering Control Valve...........................................................51
		Remove...............................................................................53
		Disassemble..........................................................................54
		Assemble.............................................................................55
		Install..............................................................................56
			Main Lift Cylinders..............................................................56
			Free-Lift Cylinder...............................................................56
	Lift System Leak Check...................................................................56
	Specifications...........................................................................57
	Troubleshooting..........................................................................58
8000231......................................................................................61
	General..................................................................................63
		Nomenclature, Threads................................................................63
		Strength Identification..............................................................64
		Fastener Torque Tables...............................................................68
		Conversion Table.....................................................................70

HYSTER C117 (H800-1050C) SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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