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Hyster CHALLENGER H170-280HD (G007) Parts Manual – PDF DOWNLOAD
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Hyster CHALLENGER H170-280HD (G007) Parts Manual – PDF DOWNLOAD
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Description
Hyster CHALLENGER H170-280HD (G007) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H170-280HD (G007) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H170-280HD (G007) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................. 25 GENERAL TRUCK...................................................................................... 29 HOOD............................................................................................... 30 FLOOR PLATES AND COVERS............................................................................ 34 COUNTERWEIGHT...................................................................................... 36 CAB AND ATTACHING PARTS............................................................................ 38 AIR FILTER ASSEMBLY................................................................................ 41 CAB FLOORMATS...................................................................................... 42 STEEL DOOR RIGHT HAND.............................................................................. 44 STEEL DOOR LEFT HAND............................................................................... 46 MAIN WINDOW ASSEMBLY............................................................................... 48 CAB AND TILT CYLINDER MOUNTING..................................................................... 50 TILT CYLINDER CAB.................................................................................. 54 HAND PUMP CAB TILT................................................................................. 56 ELECTRICAL PUMP CAB TILT........................................................................... 58 HEATER HOSE ARRANGEMENT PERKINS.................................................................... 60 HEATER HOSE ARRANGEMENT CUMMINS.................................................................... 62 AIR CONDITIONING SYSTEM PERKINS.................................................................... 64 AIR CONDITIONING SYSTEM CUMMINS.................................................................... 66 HEATER AND AIR CONDITIONER ATTACHMENT.............................................................. 70 HEATER ASSEMBLY CLOSED CAB, WITHOUT AIRCO.......................................................... 72 HEATER AND AIR CONDITIONER ASSEMBLY CLOSED CAB, WITH AIRCO......................................... 74 CONDENSER.......................................................................................... 76 CONDENSER.......................................................................................... 78 SEAT ASSEMBLY MECHANICAL SUSPENSION (→ S/N G007E02516C) .......................................... 80 SEAT ASSEMBLY AIR SUSPENSION (→ S/N G007E02516C) ................................................. 86 SEAT ASSEMBLY SUSPENSION (S/N G007E02517C →) ..................................................... 92 SEAT SUSPENSION MOUNTING (S/N G007E02517C →) ..................................................... 96 SEAT AIR SUSPENSION ASSEMBLY (S/N G007E02517C →) ................................................. 98 SEAT MECHANICAL SUSPENSION ASSEMBLY (S/N G007E02517C →) ..........................................102 SEAT ARMREST ASSEMBLY - WITH WINDOW WASHER OPTIONS ................................................106 SEAT ARMREST PIVOT ARM ASSEMBLY....................................................................108 SEAT TRAINING......................................................................................110 LABELS GENERAL TRUCK AND DIESEL FUEL - SHEET 1 OF 2 ...............................................112 LABELS GENERAL TRUCK AND LP FUEL - SHEET 2 OF 2 ...................................................115 CAB HARDWARE AND CONTROL COVER.....................................................................116 CAB HARDWARE AND CONTROL COVER OPEN CAB............................................................118 INCHING PEDAL AND ACCESSORIES CAB..................................................................120 AIR DUCT AND ACCESSORIES CAB.......................................................................124 DASH AND AIR DUCT ASSEMBLY CAB.....................................................................126 CAB SOUND REDUCTION................................................................................128 ENGINE ASSEMBLY........................................................................................129 ENGINE BLOCK HEATER PERKINS AND CUMMINS DIESEL (→ S/N G007E02900D) ...............................136 ENGINE BLOCK HEATER CUMMINS DIESEL (S/N G007E02901D →) ...........................................138 ENGINE ASSEMBLY PERKINS DIESEL.....................................................................140 EXHAUST PERKINS DIESEL.............................................................................142 COOLING PERKINS DIESEL.............................................................................144 ENGINE MOUNT PERKINS DIESEL........................................................................147 AIR COMPRESSOR AND ATTACHING PARTS PERKINS DIESEL..................................................148 AIR COMPRESSOR PERKINS DIESEL, SHEET 1 OF 2........................................................150 AIR COMPRESSOR PERKINS DIESEL, SHEET 2 OF 2........................................................152 CYLINDER BLOCK PERKINS DIESEL......................................................................154 CYLINDER HEAD PERKINS DIESEL.......................................................................156 CYLINDER HEAD COVER PERKINS DIESEL.................................................................158 CRANKSHAFT AND MAIN BEARINGS PERKINS DIESEL........................................................160 PISTON AND CONNECTING ROD PERKINS DIESEL...........................................................162 CAMSHAFT AND ROCKER ASSEMBLY PERKINS DIESEL........................................................164 TIMING CASE PERKINS DIESEL.........................................................................166 TIMING COVER PERKINS DIESEL........................................................................168 TIMING GEAR PERKINS DIESEL.........................................................................170 OIL SUMP PERKINS DIESEL............................................................................172 MANIFOLDS PERKINS DIESEL...........................................................................174 IDLER GEAR PERKINS DIESEL..........................................................................176 FRONT DRIVE PULLEY PERKINS DIESEL..................................................................178 FAN DRIVE AND PULLEY PERKINS DIESEL................................................................180 AUXILIARY DRIVE GEAR PERKINS DIESEL................................................................182 BLANKING PLUG, OIL FEED AND HOSES PERKINS DIESEL...................................................184 BLANKING PLATE AND PLUGS PERKINS DIESEL............................................................186 OIL PUMP AND DELIVERY HOUSING PERKINS DIESEL.......................................................188 OIL FILTER AND ATTACHING PARTS PERKINS DIESEL......................................................190 OIL COOLER AND CONNECTIONS PERKINS DIESEL..........................................................192 THERMOSTAT AND WATER OUTLET HOUSING PERKINS DIESEL.................................................194 WATER PUMP PERKINS DIESEL..........................................................................196 TURBOCHARGER AND ATTACHING PARTS PERKINS DIESEL....................................................198 TURBO DRAIN PIPE AND BLANKING PLATE PERKINS DIESEL.................................................200 ENGINE LIFTING EYES PERKINS DIESEL.................................................................202 ELECTRONIC CONTROL MODULE AND MOUNTING PERKINS DIESEL..............................................204 WIRING LOOMS PERKINS DIESEL........................................................................206 PICK-UP SENSORS PERKINS DIESEL.....................................................................208 FLYWHEEL HOUSING PERKINS DIESEL....................................................................210 FLYWHEEL AND STARTER RING PERKINS DIESEL...........................................................212 ENGINE ASSEMBLY CUMMINS DIESEL.....................................................................214 ENGINE MOUNT CUMMINS DIESEL........................................................................216 CYLINDER BLOCK CUMMINS DIESEL......................................................................218 CYLINDER HEAD CUMMINS DIESEL.......................................................................220 CRANKSHAFT AND MAIN BEARINGS CUMMINS DIESEL........................................................222 VALVE TAPPET CUMMINS DIESEL........................................................................224 PISTON AND CONNECTING ROD CUMMINS DIESEL...........................................................226 CAMSHAFT CUMMINS DIESEL............................................................................228 ROCKER LEVERS CUMMINS DIESEL.......................................................................230 AIR COMPRESSOR DRY BRAKE - CUMMINS DIESEL .........................................................232 AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE - CUMMINS DIESEL ........................................234 FRONT GEAR HOUSING CUMMINS DIESEL..................................................................236 AIR HEATER STARTING AID CUMMINS DIESEL.............................................................238 CRANKCASE BREATHER CUMMINS DIESEL..................................................................239 CAM FOLLOWER COVER CUMMINS DIESEL..................................................................240 VIBRATION DAMPER CUMMINS DIESEL....................................................................242 FRONT GEAR TRAIN ACCESSORY DRIVE WET BRAKE - CUMMINS DIESEL .......................................244 THERMOSTAT HOUSING CUMMINS DIESEL..................................................................246 THERMOSTAT CUMMINS DIESEL..........................................................................247 FAN DRIVE CUMMINS DIESEL...........................................................................248 FLYWHEEL HOUSING CUMMINS DIESEL....................................................................250 FLYWHEEL CUMMINS DIESEL............................................................................252 FRONT GEAR COVER CUMMINS DIESEL....................................................................253 LIFTING BRACKET CUMMINS DIESEL.....................................................................254 AUXILIARY PUMP COVER WET BRAKE - CUMMINS DIESEL ...................................................255 OIL PAN CUMMINS DIESEL.............................................................................256 ENGINE OIL COOLER CUMMINS DIESEL (→ S/N G007E02037C) .............................................258 ENGINE OIL COOLER CUMMINS DIESEL (S/N G007E02038C →) .............................................259 OIL LEVEL GAUGE CUMMINS DIESEL.....................................................................260 OIL FILTER CUMMINS DIESEL..........................................................................262 OIL PUMP CUMMINS DIESEL............................................................................264 CAB HEATER PLUMBING DRY BRAKE - CUMMINS DIESEL ....................................................265 ACCESSORY HOLE COVER WET BRAKE - CUMMINS DIESEL ...................................................266 OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER DRY BRAKE - CUMMINS DIESEL ..........................267 EXHAUST MANIFOLD CUMMINS DIESEL....................................................................269 AIR CROSSOVER CONNECTION CUMMINS DIESEL............................................................270 TURBOCHARGER CUMMINS DIESEL........................................................................272 TURBOCHARGER OIL PLUMBING CUMMINS DIESEL...........................................................274 COOLING CUMMINS DIESEL.............................................................................276 VALVE COVER CUMMINS DIESEL.........................................................................279 WATER INLET CONNECTION CUMMINS DIESEL..............................................................280 WATER PUMP CUMMINS DIESEL..........................................................................282 ACCESSORY DRIVE BELT AND TENSIONER CUMMINS DIESEL..................................................283 EXHAUST CUMMINS DIESEL.............................................................................284 ENGINE ASSEMBLY CUMMINS LPG........................................................................286 ENGINE MOUNT CUMMINS LPG...........................................................................288 LIFTING BRACKET CUMMINS LPG........................................................................290 CYLINDER BLOCK CUMMINS LPG.........................................................................292 CRANKSHAFT AND MAIN BEARINGS CUMMINS LPG...........................................................294 FRONT GEAR COVER AND HOUSING CUMMINS LPG...........................................................296 VALVE COVER CUMMINS LPG............................................................................298 ROCKER LEVERS CUMMINS LPG..........................................................................300 CAM FOLLOWER COVER CUMMINS LPG.....................................................................302 VALVE TAPPET CUMMINS LPG...........................................................................303 CRANKCASE BREATHER CUMMINS LPG.....................................................................304 AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE - CUMMINS LPG ...........................................306 AIR COMPRESSOR INLET CONNECTION DRY BRAKE - CUMMINS LPG ...........................................308 AIR COMPRESSOR DRY BRAKE - CUMMINS LPG ............................................................310 VIBRATION DAMPER CUMMINS LPG.......................................................................312 FRONT GEAR TRAIN ACCESSORY DRIVE WET BRAKE - CUMMINS LPG ..........................................314 FRONT GEAR TRAIN ACCESSORY DRIVE PLUMBING WET BRAKE - CUMMINS LPG .................................316 ACCESSORY HOLE COVER CUMMINS LPG...................................................................317 FLYWHEEL HOUSING CUMMINS LPG.......................................................................318 FLYWHEEL CUMMINS LPG...............................................................................320 ENGINE OIL COOLER CUMMINS LPG......................................................................322 OIL LEVEL GAUGE CUMMINS LPG........................................................................324 OIL PUMP CUMMINS LPG...............................................................................326 OIL PAN CUMMINS LPG................................................................................328 PISTON AND CONNECTING ROD CUMMINS LPG..............................................................330 CAMSHAFT CUMMINS LPG...............................................................................332 CYLINDER HEAD CUMMINS LPG..........................................................................334 TURBOCHARGER CUMMINS LPG...........................................................................336 TURBOCHARGER PLUMBING CUMMINS LPG..................................................................338 TURBOCHARGER COMPRESSOR OUTLET CONNECTION CUMMINS LPG..............................................340 EXHAUST CUMMINS LPG................................................................................342 EXHAUST MANIFOLD CUMMINS LPG.......................................................................344 EXHAUST GAS SENSOR PLUMBING CUMMINS LPG............................................................345 EXHAUST OUTLET CONNECTION CUMMINS LPG..............................................................346 AIR INTAKE CONNECTION CUMMINS LPG..................................................................347 INTAKE MANIFOLD CUMMINS LPG........................................................................348 COOLING CUMMINS LPG................................................................................350 FAN DRIVE CUMMINS LPG..............................................................................353 THERMOSTAT HOUSING CUMMINS LPG.....................................................................354 THERMOSTAT CUMMINS LPG.............................................................................355 WATER INLET CONNECTION CUMMINS LPG.................................................................356 WATER OUTLET CONNECTION CUMMINS LPG................................................................357 WATER PUMP CUMMINS LPG.............................................................................358 FUEL SYSTEM............................................................................................359 AIR CLEANER ASSEMBLY...............................................................................363 AIR FILTER SYSTEM WITHOUT ASPIRATED PRE-CLEANER - DIESEL ..........................................364 AIR FILTER SYSTEM WITH ASPIRATED PRE-CLEANER - DIESEL .............................................368 FUEL SYSTEM PERKINS DIESEL.........................................................................372 FUEL INJECTION PUMP AND GEAR PERKINS DIESEL........................................................374 HIGH PRESSURE FUEL PIPES PERKINS DIESEL............................................................376 FUEL INJECTION SUPPLY AND RETURN LINES PERKINS DIESEL..............................................378 LIFT PUMP AND FUEL FILTER LINES PERKINS DIESEL.....................................................380 LIFT PUMP ASSEMBLY PERKINS DIESEL..................................................................382 FUEL FILTER ASSEMBLY PERKINS DIESEL................................................................384 WATER SEPERATOR PERKINS DIESEL.....................................................................386 FUEL SYSTEM CUMMINS DIESEL (→ S/N G007E02257C) ...................................................388 FUEL SYSTEM CUMMINS DIESEL (S/N G007E02258C ↔ S/N G007E02674D) ...................................390 FUEL SYSTEM CUMMINS DIESEL (S/N G007E02675D →) ...................................................392 FUEL FILTER CUMMINS DIESEL.........................................................................394 FUEL FILTER PLUMBING CUMMINS DIESEL................................................................396 FUEL INJECTION PUMP CUMMINS DIESEL.................................................................398 INJECTOR CUMMINS DIESEL............................................................................400 FUEL PUMP MOUNTING CUMMINS DIESEL..................................................................402 FUEL TRANSFER PUMP CUMMINS DIESEL..................................................................404 FUEL STRAINER CUMMINS DIESEL.......................................................................405 FUEL PLUMBING CUMMINS DIESEL.......................................................................406 FUEL INJECTOR PLUMBING CUMMINS DIESEL..............................................................408 AIR FILTER SYSTEM WITH AND WITHOUT ASPIRATED PRE-CLEANER - LPG ....................................410 FUEL SYSTEM CUMMINS LPG............................................................................412 FUEL TANK MOUNTING CUMMINS LPG.....................................................................416 FUEL CONTROL MODULE CUMMINS LPG....................................................................418 FUEL SYSTEM ACCESSORIES CUMMINS LPG................................................................421 FUEL FILTER CUMMINS LPG............................................................................422 THROTTLE PEDAL LINKAGE FORWARD AND REVERSE LEVER...................................................424 THROTTLE PEDAL LINKAGE MONOTROL PEDAL..............................................................428 MONOTROL PEDAL.....................................................................................432 ELECTRICAL SYSTEM......................................................................................435 ELECTRICAL SYSTEM PERKINS DIESEL...................................................................440 ELECTRICAL SYSTEM CUMMINS DIESEL (→ S/N G007E02606D) .............................................444 ELECTRICAL SYSTEM CUMMINS DIESEL (S/N G007E02607D →) .............................................448 ELECTRICAL SYSTEM CUMMINS LPG......................................................................452 CONTROL PANEL HEATER...............................................................................456 CONTROL PANEL AIR CONDITIONER......................................................................458 DC-DC CONVERTER AND ATTACHING PARTS................................................................460 ENGINE CONTROL SYSTEM CUMMINS DIESEL...............................................................462 STARTER MOTOR PERKINS DIESEL.......................................................................464 STARTER MOTOR CUMMINS DIESEL.......................................................................466 ALTERNATOR BRACKET AND ATTACHING PARTS PERKINS DIESEL..............................................468 ALTERNATOR AND PULLEY PERKINS DIESEL...............................................................470 ALTERNATOR AND MOUNTING CUMMINS DIESEL.............................................................472 ACCESSORY DRIVE BELT AND TENSIONER CUMMINS LPG.....................................................474 ALTERNATOR AND MOUNTING CUMMINS LPG................................................................476 ENGINE IGNITION SYSTEM CUMMINS LPG.................................................................478 STARTER MOTOR CUMMINS LPG..........................................................................480 ENGINE CONTROL SYSTEM CUMMINS LPG..................................................................482 JOYSTICK ASSEMBLY..................................................................................484 WIRE HARNESS CHASSIS, PERKINS DIESEL - SHEET 1 0F 2 ...............................................486 WIRE HARNESS CHASSIS, PERKINS DIESEL - SHEET 2 OF 2 ...............................................490 WIRE HARNESS FUSE AND RELAY - PERKINS DIESEL ......................................................494 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 OF 2 (→ 10/2004) .................................496 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 0F 2 (→ 10/2004) .................................500 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 0F 2 (10/2004 ↔ S/N G007E02516C) .................504 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 0F 2 (10/2004 ↔ S/N G007E02516C) .................508 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 OF 2 (S/N G007E02517C ↔ S/N G007E03039D) .........512 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 OF 2 (S/N G007E02517C ↔ S/N G007E03039D) .........516 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 0F 2 (S/N G007E03040D →) .........................520 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 OF 2 (S/N G007E03040D →) .........................524 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 1 OF 2 (→ S/N G007E03039D) ............................528 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 2 OF 2 (→ S/N G007E03039D) ............................532 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 1 OF 2 (S/N G007E03040D →) ............................536 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 2 OF 2 (S/N G007E03040D →) ............................540 WIRE HARNESS ENGINE CONTROL SYSTEM - CUMMINS DIESEL ...............................................544 WIRE HARNESS CLOSED CAB (→ S/N G007E02505C) ......................................................546 WIRE HARNESS CLOSED CAB (S/N G007E02506C →) ......................................................548 WIRE HARNESS OPEN CAB..............................................................................550 WIRE HARNESS REAR WIPER............................................................................552 WIRE HARNESS ARMREST - WITH CLOSED CAB ............................................................554 WIRE HARNESS ARMREST - WITH OPEN CAB ..............................................................556 WIRE HARNESS ENGINE CONTROL SYSTEM - CUMMINS LPG ..................................................558 WIRE HARNESS CAB TILT..............................................................................560 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 OF 3 ......................................................562 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 ......................................................566 WIRE HARNESS CAB SIDE CONSOLE (RELAYS AND FUSES) - SHEET 3 OF 3 ...................................570 WIRE HARNESS CAB UNDERFLOOR (→ S/N G007E03039D) ..................................................573 WIRE HARNESS CAB UNDERFLOOR (S/N G007E03040D →) ..................................................575 WIRE HARNESS STEERING COLUMN.......................................................................578 WIRE HARNESS AIR DRYER (S/N G007E02676D →) .......................................................580 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT...........................................................582 WIRE HARNESS MAST LIGHT EXTENSION - LEFT HAND .....................................................584 WIRE HARNESS MAST LIGHT EXTENSION - RIGHT HAND ....................................................585 WIRE HARNESS REAR DRIVE LIGHT EXTENSION............................................................586 WIRE HARNESS MAST WORKLIGHT EXTENSION..............................................................588 WIRE HARNESS FRONT LIGHTS..........................................................................590 WIRE HARNESS FRONT LIGHTS - WITH FRONT FENDER AND MAST WORK LIGHTS ................................592 WIRE HARNESS CAB LIGHTS............................................................................594 WIRE HARNESS OIL COOLER............................................................................595 WIRE HARNESS AUXILIARY HYDRAULIC OIL COOLER........................................................596 WIRE HARNESS BRAKE TEMPERATURE - NON-ECH AND EC3 (→ S/N G007E02863D) ............................598 WIRE HARNESS BRAKE TEMPERATURE - EC4 (→ S/N G007E02863D) ........................................599 WIRE HARNESS BACK-UP ALARM.........................................................................600 WIRE HARNESS BRAKE TEMPERATURE (S/N G007E02864D →) ...............................................601 WIRE HARNESS FRONT END - FOUR FUNCTION (→ 10/2006) ..............................................602 WIRE HARNESS FRONT END - FIVE FUNCTION (→ 10/2006) ..............................................603 WIRE HARNESS FRONT END - SIX FUNCTION (→ 10/2006) ...............................................604 WIRE HARNESS FRONT END - FOUR, FIVE, AND SIX FUNCTION (11/2006 →) ...............................606 TRANSMISSION...........................................................................................609 TRANSMISSION MOUNT AND ATTACHING PARTS PERKINS.....................................................612 TRANSMISSION MOUNT AND ATTACHING PARTS CUMMINS.....................................................614 TORQUE CONVERTER HOUSING AND ATTACHING PARTS.......................................................616 TRANSMISSION CASE..................................................................................618 TRANSMISSION CASE..................................................................................620 CONTROL VALVE ASSEMBLY.............................................................................622 CHARGE PUMP AND FILTER ASSEMBLY....................................................................626 OUTPUT SHAFT.......................................................................................628 LOW CLUTCH.........................................................................................630 FORWARD CLUTCH.....................................................................................632 REVERSE AND SECOND CLUTCH..........................................................................634 THIRD CLUTCH.......................................................................................636 IDLER SHAFT REVERSE................................................................................638 DRIVE GEAR.........................................................................................640 AUXILIARY PUMP DRIVE...............................................................................642 AUXILIARY PUMP DRIVE...............................................................................644 GEAR CLUTCH INSTALLATION...........................................................................646 TORQUE CONVERTER ASSEMBLY PERKINS (→ S/N G007E01732B) ............................................648 TORQUE CONVERTER ASSEMBLY PERKINS (S/N G007E01733B →) ............................................650 TORQUE CONVERTER ASSEMBLY CUMMINS (→ S/N G007E01719B) ............................................652 TORQUE CONVERTER ASSEMBLY CUMMINS (S/N G007E01720B →) ............................................654 TURBINE SHAFT AND STATOR SUPPORT...................................................................656 DRIVE PLATE........................................................................................658 OUTPUT FLANGE......................................................................................660 Drive Axle.............................................................................................663 AXLE HOUSING AND ATTACHING PARTS...................................................................666 DIFFERENTIAL AND CARRIER DRY BRAKE.................................................................668 DIFFERENTIAL AND CARRIER WET BRAKE - 425 SERIES ...................................................672 DIFFERENTIAL AND CARRIER WET BRAKE - 475 SERIES ...................................................676 HUB AND SHAFT ASSEMBLY DRY BRAKE...................................................................680 HUB AND SHAFT ASSEMBLY WET BRAKE - 425 SERIES .....................................................682 HUB AND SHAFT ASSEMBLY WET BRAKE - 475 SERIES .....................................................684 STEERING SYSTEM........................................................................................687 STEERING SYSTEM....................................................................................690 STEERING COLUMN AND ATTACHING PARTS................................................................692 STEERING COLUMN ASSEMBLY...........................................................................694 STEERING AXLE......................................................................................696 STEERING CYLINDER..................................................................................700 STEERING CYLINDER..................................................................................702 BRAKE SYSTEM...........................................................................................705 BRAKE SYSTEM WET...................................................................................708 BRAKE SYSTEM DRY...................................................................................712 HYDRAULIC PUMP WET BRAKE - PERKINS ................................................................716 ACCUMULATOR CHARGE VALVE...........................................................................718 OIL COOLER WET BRAKE...............................................................................720 BRAKE ACCUMULATOR..................................................................................722 BRAKE ASSEMBLY WET BRAKE...........................................................................724 BRAKE ASSEMBLY DRY BRAKE...........................................................................726 BRAKE CHAMBER......................................................................................728 BRAKE VALVE WET BRAKE..............................................................................730 BRAKE VALVE DRY BRAKE..............................................................................732 PARK BRAKE WET BRAKE...............................................................................734 AIR DRYER AND ATTACHING PARTS......................................................................736 AIR DRYER AND ATTACHING PARTS......................................................................738 AIR DRYER ASSEMBLY.................................................................................740 AIR DRYER SHEET 1 OF 2 (S/N G007E01573B ↔ S/N G007E02675D) .......................................742 AIR DRYER SHEET 2 OF 2 (S/N G007E01573B ↔ S/N G007E02675D) .......................................744 AIR DRYER SYSTEM...................................................................................746 AIR DRYER..........................................................................................750 HYDRAULIC SYSTEM.......................................................................................753 AUXILIARY HYDRAULIC OIL COOLER.....................................................................756 HYDRAULIC SUPPLY AND RETURN........................................................................758 LIFT ACCUMULATOR AND ATTACHING PARTS...............................................................761 ACCUMULATOR PISTON TYPE............................................................................762 HYDRAULIC TANK AND ATTACHING PARTS.................................................................764 HYDRAULIC PUMP DIESEL (→ S/N G007E02724D) ........................................................766 HYDRAULIC PUMP LPG (→ S/N G007E02723D) ...........................................................768 HYDRAULIC PUMP.....................................................................................770 HYDRAULIC VALVE AND ATTACHING PARTS................................................................772 HYDRAULIC CONTROL VALVE............................................................................776 END CAP PARTS LIFT SECTION.........................................................................780 TILT CYLINDER AND ATTACHING PARTS..................................................................782 TILT CYLINDER......................................................................................784 PILOT VALVE........................................................................................786 JOYSTICK CONTROL...................................................................................788 CONTROL LEVERS.....................................................................................790 ELECTRONIC LEVER ASSEMBLY WITH CLAMP ATTACHMENT....................................................794 ELECTRONIC LEVER ASSEMBLY THREE, FOUR, FIVE, AND SIX FUNCTION......................................796 Mast-Two Stage Limited Free-Lift.......................................................................799 MAST INSTALLATION..................................................................................802 OUTER MAST TWO STAGE LIMITED FREE-LIFT (→ S/N G007E01867B) .......................................804 OUTER MAST TWO STAGE LIMITED FREE-LIFT (S/N G007E01868B →) .......................................806 INNER MAST TWO STAGE LIMITED FREE-LIFT (→ S/N G007E01867B) .......................................808 INNER MAST TWO STAGE LIMITED FREE-LIFT (S/N G007E01868B →) .......................................810 LIFT TWO STAGE LIMITED FREE-LIFT (→ S/N G007E01867B) .............................................812 LIFT TWO STAGE LIMITED FREE-LIFT (S/N G007E01868B →) .............................................816 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT (→ S/N G007E01867B) ...............................820 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT (S/N G007E01868B →) ...............................824 CARRIAGE THREE FUNCTION WITHOUT HOSE GROUP - TWO STAGE LIMITED FREE-LIFT ..........................828 CARRIAGE WITH HOSE GROUP - TWO STAGE LIMITED FREE-LIFT ............................................830 CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT .................834 CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) - TWO STAGE LIMITED FREE-LIFT ..............838 FORK POSITIONING CYLINDER..........................................................................842 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N G007E01867B) ......................................844 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N G007E01868B →) ......................................848 Mast-Three Stage Full Free-Lift........................................................................851 MAST INSTALLATION..................................................................................854 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 1 OF 3 ...........................................856 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 2 OF 3 ...........................................858 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 3 OF 3 ...........................................860 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT......................................................863 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT......................................................864 HEADER HOSE THREE STAGE FULL FREE-LIFT.............................................................866 CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT ..............................................868 CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ................................870 STANDARD PIN CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT .....874 CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) - THREE STAGE FULL FREE-LIFT ...............876 Attachments............................................................................................879 DIRECTIONAL CONTROL VALVE..........................................................................882 FORKS IDENTIFY BY PART NUMBER......................................................................884 SIDE-SHIFT CYLINDER................................................................................886 SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ..............888 SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ..............892 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT .....................894 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT ......898 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT .......902 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ....906 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT .....910 SIDE-SHIFT CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT ...................................914 SIDE-SHIFT CARRIAGE WITH HOSE GROUP - TWO STAGE LIMITED FREE-LIFT .................................916 OPTIONS................................................................................................921 TIRES AND WHEELS BRIDGESTONE - 9.00 X 20, 14 PLY ..................................................924 TIRES AND WHEELS BRIDGESTONE - 10.00 X 20, 16 PLY .................................................925 TIRES AND WHEELS TRELLEBORG - 9.00 X 20, 14 PLY ...................................................926 TIRES AND WHEELS TRELLEBORG - 10.00 X 20, 16 PLY ..................................................927 TIRES AND WHEELS TRELLEBORG - 9.00 X 20, SOLID TIRE ...............................................928 TIRES AND WHEELS TRELLEBORG - 10.00 X 20, SOLID TIRE ..............................................929 TIRES AND WHEELS MICHELIN XZM - 9.00 X 20 .........................................................930 TIRES AND WHEELS MICHELIN XZM - 10.00 X 20 ........................................................931 MAST AND REAR WORK LIGHTS..........................................................................932 FRONT FENDER, BRAKE AND BACK-UP LIGHTS.............................................................934 CAB MOUNTED DRIVE LIGHTS...........................................................................936 STROBE LIGHT.......................................................................................938 LIFTING EYES.......................................................................................940 REVERSE ALARM......................................................................................942 FIELD CONVERSION KITS..................................................................................945 MAST HOSE SHEAVE KIT...............................................................................948 ASPIRATED PRE-CLEANER CONVERSION KIT...............................................................948 MONOTROL TO FORWARD AND REVERSE LEVER KIT..........................................................948 FORWARD AND REVERSE LEVER TO MONOTROL KIT..........................................................948 AIR CONDITIONING KITS..............................................................................948 SPEED SENSOR KIT...................................................................................948 NUMERICAL INDEX........................................................................................949
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