Hyster CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) Parts Manual – PDF DOWNLOAD
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Hyster CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) Parts Manual – PDF DOWNLOAD
Description
Hyster CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Tum to the illustrated index page immediately behind the front cover. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Tum to the Master Index immediately following the Illustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) Parts Manual – PDF DOWNLOAD
FRAME 1
GASOLINE ENGINE 17
DIESEL ENGINE 39
FUEL SYSTEM 59
ELECTRICAL SYSTEM 85
TRANSMISSION 107
BRAKE SYSTEM 129
HYDRAULIC SYSTEM 137
STEERING SYSTEM 157
INTERMEDIATE FREE LIFT MAST 169
FREE LIFT MAST 179
THREE STAGE MAST 189
VISTA TWO STAGE MAST 205
VISTA THREE STAGE MAST 221
OPTIONAL 245
A
AIR FILTER (Figure 32) Page 66
ALTERNATOR (Figure 45) Page 94
ALTERNATOR (Figure 46)
SAFETY Page 96
B
BLOCK HANDLER (Figure 124) Page 248
BRAKE LINKAGE (Figure 65)
OIL CLUTCH Page 132
BRAKE LINKAGE (Figure 66)
POWERSHIFT Page 133
BRAKES (Figure 64) Page 130
C
CARBURETOR (Figure 37)
GASOLINE Page 76
CARBURETOR (Figure 38)
LPG Page 78
CARRIAGE (Figure 102) Page 204
CARRIAGE (Figure 109) Page 218
CARRIAGE (Figure 110) Page 219
CARRIAGE (Figure 121) Page 244
CARRIAGE (Fiaure 129)
SIDE SI-IIFi VISTA ‘TWO STAGE AND THREE STAGE Page 256
CARRIAGE (Figure 89) Page 178
CARRIAGE (Figure 94) Page 188
CHOKE CONTROL (Figure 39)
GASOLINE Page 80
CLUTCH (Figure 59) Page 122
CLUTCH PEDAL (Figure 60) Page 123
CONTROL KNOBS (Figure 137) Page 269
CONTROL VALVE (Figure 77)
THREE PLUNGER Page 152
COOLING (Figure 14) Page 26
COUNTERWEIGHT (Figure 4) Page 8
COWLS AND FLOORPLATES (Figure 2) Page 4
CRANKSHAFT AND PISTONS (Figure 23)
DIESEL Page 48
CYLINDER BLOCk and CRANKCASE (Figure 15)
GASOLINE Page 28
CYLINDER BLOCK AND CRANKCASE (Figure 16)
GASOLINE Page 32
CYLINDER BLOCK (Figure 19)
DIESEL Page 40
CYLINDER (Figure 119)
MAIN Page 240
CYLINDER (Figure 130) Page 258
CYLINDER HEAD AND MANIFOLD (Figure 17)
GASOLINE Page 36
CYLINDER HEAD AND MANIFOLD (Figure 20)
DIESEL Page 42
D
DIFFERENTIAL {Figure 56) Page 117
DIFFERENTIAL (Figure 57)
EUROPE Page 118
DISTRIBUTOR (Rgure 44) Page 92
DRIVE AXLE (Figure 62) Page 126
E
ELECTRICAL (Figure 42)
DIESEL Page 88
ENGINE MOUNTS {Rgure 10)
DIESEL Page 19
ENGINE MOUNTS (Rgure 9)
GASOLINE Page 18
EXHAUST (Figure 11) Page 20
F
FIRE EXTINGUISHER (Rgure 125) Page 249
FORKS (Rgure 122) Page 246
FORKS (Rgure 123) Page 247
FORWARD AND REVERSE LEVER (Figure 133)
POWER SHIFT Page 262
FREE LIFT (Rgure 115) Page 230
FREE LIFT (Rgure 97)
H40-50J (H2 00-2 50J) Page 194
FUEL (Figure 29)
DIESEL Page 60
FUE~A~8t’i~~O)_ Page 62
FUEL (Figure 34)
LPG Page70
FUEL FILTER AND LINES (Figure 31)
DIESEL Page 64
FUEL INJECTION (Figure 33)
DIESEL Page 68
H
HAND PUMP (Figure 83) Page 166
HEADER HOSE (Figure 106)
VISTA 2 STAGE
315000 SERIES MAST Page 212
HEADER HOSE (Figure 107)
VISTA 2 STAGE
372000, 38400 SERIES MAST Page 214
HEADER HOSE (Figure 116)
VISTA THREE STAGE
THREE PLUNGER CONTROL VALVE Page 234
HEADER HOSE (Figure 117)
VISTA 3 STAGE
FOUR PLUNGER CONTROL VALVE NON-TWINLINE Page 236
HEADER HOSE (Figure 118)
VISTA THREE STAGE
FOUR PLUNGER CONTROL VALVE TWINLINE Page 238
HEADER HOSE (Figure 87)
INTERMEDIATE FREE LIFT Page 174
HEADER HOSE (Figure 92) Page 184
HEADER HOSE (Figure 99) Page 198
HOOD/LINKAGE (Figure 3) Page 6
HYDRAULIC FILTER (Figure 71) Page 141
HYDRAULIC PUMP DRIVE (Figure 28)
DIESEL Page 56
HYDRAULIC PUMP (Figure 72) Page 142
HYDRAULIC SYSTEM (Figure 69) Page 138
HYDRAULIC TANK (Figure 70) Page 140
INSTRUMENT PANEL (Figure 43) Page 90
L
LABELS AND PAINT (Figure 7) Page 14
LIFT CYLINDER (Figure 100)
MAIN Page 200
LIFT CYLINDER (Figure 101)
FREE LIFT Page 202
LIFT CYLINDER (Figure 108) Page 216
LIFT CYLINDER (Figure 88) Page 176
LIFT CYLINDER (Figure 93) Page 186
LIFT (Figure 105) Page 210
LIFT (Figure 114)
MAIN Page 228
LIFT (Figure 86) Page 172
LIFT (Figure 91) Page 182
LIGHTS (Figure 126) Page 250
LOAD BACKREST EXTENSION (Figure 8) Page 16
LPG CONVERTER (Figure 36) Page 74
LPG TANK (Figure 35) Page 72
M
MAIN LIFT (Figure 96) ~ Page 192
MANIFOLDS (Figure 21)
DIESEL Page 44
MAST (Figure 113)
INNER Page 226
MAST (Figure 85) Page 170
MAST (Figure 90) Page 180
MAST (Figure 95) Page 190
MASTER CYLINDER (Figure 67) Page 134
MONOTROL PEDAL (Figure 63)
POWERSHIFT Page 128
0
OIL PIPES AND FILTER (Figure 27)
DIESEL Page 54
OIL PUMP AND OIL PAN (Figure 26)
DIESEL Page 53
OIL
OVERHEAD GU RAD {Figure 5) Page 10
p
PARK BRAKE {Figure 68) Page 135
PLUMBING {Figure 79)
STEERING Page 158
PUBLICATIONS (Figure 1) Page 2
PUMP DRIVE AND FLYWHEEL HOUSING {Figure 58)
GASOLINE AND LPG Page 120
R
RELIEF VALVE (Figure 73) Page 144
s
SEAT {Figure 6) Page 12
SHIFT LINKAGE {Figure 61)
OIL CLUTCH Page 124
SIDE SHIFT CARRIAGE (Figure 127)
INTERMEDIATE FREE LIFT Page 252
SIDE SHIFT CARRIAGE (Figure 128)
THREE STAGE AND FREE LIFT Page 254
SIDESHIFT CYLINDER (Figure 131) Page 259
SIDESHIFT CYLINDER (Figure 132) Page 260
STARTER (Figure 47)
DIESEL
LAST USED ON SIN F3D-2496, F3T-1547 Page 98
STARTER (Figure 48)
DIESEL
FIRST USED ON F3D-2487, F3T-1548 • Page 100
STARTER (Figure 49)
DIESEL, EUROPE
PAGE
FIRST USED ON SIN F3A-1746 Page 102
STARTER (Figure 50)
GASOLINE AND LPG Page 104
STEER AXLE (Figure 80) Page 160
STEERING CONTROL (Figure 81)
LAST USED ON SIN F3D-2190 POWER SHIFT,
F3D-2209 OIL CLUTCH Page 162
STEERING CONTROL (Figure 82)
FIRST USED ON SIN F3A-1501, F3H-1501,
F3D-2191 POWER SHIFT, F3D-2210 OIL CLUTCH Page 164
STEERING CYLINDER (Figure 84) Page 168
T
THROTTLE LINKAGE (Figure 40) Page 82
TILT CYLINDER (Figure 74) Page 146
TIMING GEARS (Figure 24)
DIESEL Page 50
lires AND Wheels (Figure 135)
DUAL DRIVE WHEELS Page 266
TIRES AND WHEELS (Figure 136)
STEERING Page 268
TRANSMISSION CONTROL VALVE (Figure 55)
POWERSHIFT Page 116
TRANSMISSION GEARS (Figure 51)
POWERSHIFT Page 108
TRANSMISSION GEARS (Figure 52)
OIL CLUTCH Page 110
TRANSMISSION HOUSING (Figure 53)
POWERSHIFT Page 112
TRANSMISSION HOUSING (Figure 54)
OIL CLUTCH Page 114
V
VALVE COVER AND ROCKER SHAFT (Figure 22)
DIESEL Page 46
w
WATER PUMP (Figure 25) Page 52
IMAGES PREVIEW OF THE MANUAL:
HYSTER CHALLENGER H40-50J (H2.00-2.50J) H60JS (H3.00JS) (F003) PARTS MANUAL – PDF DOWNLOAD:
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