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Hyster E30-35-40HSD2 (B219) Parts Manual – PDF DOWNLOAD
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Hyster E30-35-40HSD2 (B219) Parts Manual – PDF DOWNLOAD
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Description
Hyster E30-35-40HSD2 (B219) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E30-35-40HSD2 (B219) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E30-35-40HSD2 (B219) Parts Manual – PDF DOWNLOAD
Frame................................................................................... 17 BATTERY RETENTION................................................................... 20 BATTERY ENCLOSURE................................................................... 22 AUXILIARY COUNTERWEIGHT............................................................. 23 DECAL AND PLATE LOCATION............................................................ 24 FLOOR PLATES AND COVERS............................................................. 26 HOOD AND COVERS..................................................................... 28 OVERHEAD GUARD...................................................................... 30 DATA TERMINAL MOUNT WITH COUNTERWEIGHT.............................................. 32 DATA TERMINAL MOUNT WITHOUT COUNTERWEIGHT........................................... 33 PLUGS WITHOUT OVERHEAD GUARD........................................................ 34 FORKS............................................................................... 36 LOAD BACKREST EXTENSION............................................................. 38 ELECTRICAL SYSTEM....................................................................... 41 ELECTRICAL ARRANGEMENT.............................................................. 44 MAIN CONTACTOR...................................................................... 46 MULTI-FUNCTION CONTROL HANDLE ASSEMBLY.............................................. 48 DASH DISPLAY........................................................................ 50 BATTERY DISCONNECT.................................................................. 51 FUSE PANEL ASSEMBLY................................................................. 52 WIRE HARNESS HANDLE HEATER.......................................................... 54 WIRE HARNESS MAIN - SHEET 1 OF 5 ................................................... 56 WIRE HARNESS MAIN - SHEET 2 OF 5 ................................................... 58 WIRE HARNESS MAIN - SHEET 3 OF 5 ................................................... 60 WIRE HARNESS MAIN - SHEET 4 OF 5 ................................................... 62 WIRE HARNESS MAIN - SHEET 5 OF 5 ................................................... 64 WIRE HARNESS (MAIN) PAGE 1 OF 3 - ALTERNATE PART ................................... 66 WIRE HARNESS (MAIN) PAGE 2 OF 3 - ALTERNATE PART ................................... 68 WIRE HARNESS (MAIN) PAGE 3 OF 3 - ALTERNATE PART ................................... 72 DRIVE UNIT.............................................................................. 77 DRIVE UNIT ASSEMBLY................................................................. 80 TRACTION MOTOR ASSEMBLY............................................................. 82 TRANSMISSION HOUSING WITH MAST TRUNNION CAP......................................... 84 TRANSMISSION COVER.................................................................. 86 DRIVE TIRE AND WHEEL ASSEMBLY....................................................... 88 STEERING SYSTEM......................................................................... 91 STEERING CONTROLS................................................................... 94 STEER PUMP AND MOTOR................................................................ 96 STEER CONTROL UNIT.................................................................. 98 STEERING PUMP.......................................................................100 STEERING CONTROL ACTUATOR...........................................................102 BRAKE/ACCELERATOR SYSTEM................................................................105 BRAKE PEDAL ASSEMBLY................................................................108 HYDRAULIC SYSTEM........................................................................111 HYDRAULIC SYSTEM....................................................................114 HYDRAULIC TANK ASSEMBLY.............................................................116 HYDRAULIC PUMP AND MOTOR ASSEMBLY...................................................118 HYDRAULIC PUMP MOTOR................................................................119 HYDRAULIC PUMP......................................................................122 MAST CONNECTING HOSES TWO AND THREE STAGE MASTS.....................................124 MAST CONNECTING HOSES FOUR STAGE FULL FREE-LIFT.....................................126 TILT CYLINDER - ATTACHING PARTS.....................................................128 TILT CYLINDER ASSEMBLY..............................................................130 HYDRAULIC CONTROL VALVE 3 FUNCTION..................................................132 HYDRAULIC CONTROL VALVE 4 FUNCTION..................................................134 HYDRAULIC CONTROL VALVE.............................................................136 Mast-Two Stage Limited Free-Lift........................................................137 MAST ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661....................................140 LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661...........................144 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661................................148 HEADER HOSE ASSEMBLY TWO STAGE LMITED FREE-LIFT - C661 .............................150 Mast-Three Stage Full Free-Lift.........................................................153 MAST ASSEMBLY THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ....156 MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662................................160 FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662................................164 MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662.......................168 FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662.......................172 CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT - C662.................................176 HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT - C662 ............................178 Mast-Two Stage Full Free-Lift...........................................................183 MAST ASSEMBLY TWO STAGE FULL FREE LIFT - C663.......................................186 MAIN LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663..................................190 MAIN LIFT CYLINDER LH TWO STAGE FULL FREE LIFT - C663...............................192 MAIN LIFT CYLINDER RH TWO STAGE FULL FREE- LIFT - C663..............................196 FREE LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663..................................200 FREE LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE LIFT - C663.........................204 CARRIAGE ASSEMBLY TWO STAGE FULL FREE- LIFT.........................................208 HEADER HOSE ASSEMBLY TWO-STAGE FULL FREE-LIFT - C663 ...............................210 MAST-FOUR STAGE FULL FREE-LIFT..........................................................215 OUTER MAST FOUR STAGE FULL FREE-LIFT (→ 10/2013) ..................................218 OUTER MAST FOUR STAGE FULL FREE-LIFT (10/2013 →) ..................................222 OUTER INTERMEDIATE MAST MAIN LIFT - FOUR STAGE FULL FREE-LIFT (→ 10/2013) ........226 OUTER INTERMEDIATE MAST MAIN LIFT - FOUR STAGE FULL FREE-LIFT (10/2013 →) ........230 INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT (→ 10/2013) .....................234 INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT (10/2013 →) .....................238 INNER MAST FREE-LIFT - FOUR STAGE FULL FREE-LIFT (→ 10/2013) .....................242 INNER MAST FREE-LIFT - FOUR STAGE FULL FREE-LIFT (10/2013 →) .....................246 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ..........................250 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ...........................252 FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT........................................254 LIFT CHAINS FOUR STAGE FULL FREE-LIFT...............................................256 FREE-LIFT HOSE FOUR STAGE FULL FREE-LIFT............................................257 LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT....................................258 LOAD BACKREST.......................................................................259 CARRIAGE SIX ROLLER - FOUR STAGE FULL FREE-LIFT ....................................260 HOSE ATTACHING PARTS THREE FUNCTION - FOUR STAGE FULL FREE-LIFT ....................262 HOSE ATTACHING PARTS FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT .....................266 HEADER HOSES THREE AND FOUR FUNCTION................................................270 OPTIONS.................................................................................273 BACK-UP ALARM.......................................................................276 LIGHT AND FAN ASSEMBLY..............................................................278 STROBE LIGHT........................................................................280 WORK LIGHTS AND STROBE WITHOUT OVERHEAD GUARD.......................................282 FIRE EXTINGUISHER...................................................................284 OHG/MAST MOUNTED HEADLIGHTS.........................................................286 REAR WORK LIGHT.....................................................................288 DC CONVERTER 24/36 VOLT TO 12 VOLT - PREMIUM OPTION ................................290 DC CONVERTER 36/48 VOLT TO 12 VOLT - STANDARD OPTION ...............................292 WIRE HARNESS-DC CONVERTER STANDARD OPTION...........................................294 PEDAL UP HYDRAULICS.................................................................296 MIRROR DUAL SIDE MOUNT..............................................................297 MIRROR (PANORAMIC)..................................................................298 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT .........300 CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ..........302 CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............304 INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT..............................306 INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT........................308 INTEGRAL SIDE-SHIFT CYLINDER........................................................310 INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ..................312 INTEGRAL SIDE-SHIFT FORK POSITIONER - THREE STAGE FULL FREE-LIFT ...................314 INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO STAGE FULL FREE-LIFT .....................316 FORK POSITIONER ASSEMBLY............................................................318 AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT...............................320 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT........................322 STEERING POTENTIOMETER FREEZER OPTION...............................................324 BATTERY DOORS INTERLOCK OPTION - BOTH SIDES ........................................326 BATTERY DOORS INTERLOCK OPTION - LH OR RH ONLY .....................................328 FIELD CONVERSION KITS...................................................................331 TELEMETRY KITS......................................................................334 NUMERICAL INDEX.........................................................................335
HYSTER E30-35-40HSD2 (B219) PARTS MANUAL – PDF DOWNLOAD:
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