Hyster E30-40-50B E60BS (B108) Parts Manual – PDF DOWNLOAD
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Hyster E30-40-50B E60BS (B108) Parts Manual – PDF DOWNLOAD
Description
Hyster E30-40-50B E60BS (B108) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E30-40-50B E60BS (B108) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the fundion and application of the part required. Tum to the illustrated index page immediatety behind the front cover. Choose the generaΕ area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assemblythe required part is used on. Tum to the Master Index immediately following the lllustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the bacie of the manuaΕ to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Selectthe appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster E30-40-50B E60BS (B108) Parts Manual – PDF DOWNLOAD
FRAME AND BODY Page 3
TRACTION MOTOR AND DRIVE AXLE Page 19
ACCELERATOR AND BRAKES Page 33
STEERING SYSTEM Page 49
ELECTRICAL SYSTEM β’ Page 75
HYDRAULIC SYSTEM Page 97
INTERMEDIATE FREE LIFT MAST Page 137
FULL FREE LIFT MAST Page 157
THREE STAGE MAST Page 169
FOUR STAGE MAST Page 191
VISTA TWO STAGE MAST Page 201
VISTA THREE STAGE MAST Page 213
OPTIONAL Page 237
ACCELERATOR PEDAL (F19ure 14)
LAST USED ON SIN 8108A-2623, B108T-1571, B108V-4967 Page 34
ACCELERATOR PEDAL (Figure 15)
FIRST USED ON SIN 8108A-2624, B108T-1572, B108V-4968 Page 35
ACCELERATOR SWITCH (Figure 20)
LAST USED ON SIN B108A-2623, B108T-1571, B108V-4967 Page 40
AUXILIARY HAND LEVERS (Figure 71)
LAST USED ON SIN B108V-8113 Page 128
B
BATTERY CONNECTOR (Figure 41) Page 79
BATTERY INDICATOR (Figure 50) Page 92
BATTERY TIE DOWN (Figure 5) Page 12
BRAKE (Figure 16)
LAST USED ON SIN B108A-2623, B108T-1571, B108V-4967 Page 36
BRAKE (Figure 21) Page 42
BRAKE LINKAGE (Figure 17)
FIRST USED ON SIN B108A-2624, B108T-1572, B108V-4968 Page 37
C
CARRIAGE (Rgure 101)
FOUR STAGE MAST Page 200
CARRIAGE (Rgure 118)
VISTA THREE STAGE Page 236
CARRIAGE (Figure 80)
INTERMEDIATE FREE LIFT
257000, 266000, 288000 AND 289000 SERIES MASTS Page 146
CARRIAGE (Figure 84)
INTERMEDIATE FREE LIFT
280000 AND 282000 SERIES MASTS Page 156
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
iii
SERIAL CODE 8108 HYSTER
TABLE OF CONTENTS
DESCRIPTION PAGE
C (continuecl)
CARRIAGE (Rgure 88)
FREE LIFT Page 167
CARRIAGE (Rgure 96)
THREESTAGE
282000 AND 322000 SERIES MASTS Page 190
CONTROL KNOBS (Figure 139) Page 281
CONTROL PANEL (Figure 44)
72/80V Page 82
CONTROL PANEL (Rgure 42)
36/48V Page 80
CONTROL VALVE (Figure 75) Page 134
CONTROL VALVE LINKAGE (Figure 73)
LAST USED ON 8108A-4112 EXCEPT 4105,
B108V-8113 EXCEPT 7476, 8103 Page 132
CONTROL VALVE LINKAGE (Frgure 74)
FIRST USED ON 8108A-4113 ALSO 4105,
B108T-1920, B108V-8114 ALSO 7476, 8103 Page 133
COUNTERWEIGHT (Rgure 3) Page 8
D
DRIVE AXLE (Figure 9) Page 22
E
ELECTRICAL SYSTEM (Figure 40) Page 76
F
FIELD WEAKENING, 1 A AND PUMP CONTACTORS (Rgure 47) Page 87
FIRE EXTINGUISHER (Rgure 138) Page 280
FORKS (Rgure 136) Page 276
FORWARD AND RREVERSE CONTACTORS (Figure 46) Page 86
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
HYSTER iv
SERIAL CODE B108
TABLE OF CONTENTS
DESCRIPTJON PAGE
F (continued)
FRAME AND BODY (Figure 2) Page 4
FREE LIFT CYLINDER (Figure 100)
FOUR STAGE MAST Page 198
FREE LIFT CYLINDER (Figure 95)
THREESTAGE
E30-50, E30-50B WIDE, E60BS Page 188
FREE LIFT (Figure 112)
VISTA THREE STAGE Page 222
FREE LIFT (Figure 92)
THREESTAGE
240000 SERIES MAST Page 182
FREE LIFT (Figure 93)
THREESTAGE
282000 AND 322000 SERIE$ MASTS Page 184
FREE LIFT LIFT CYLINDER (Figure 114)
VISTA THREE STAGE Page 228
FUSE PANEL (Figure 51) Page 94
H
HAND PUMP (Figure 34) Page 66
HANDLEVERS (Figure 69)
LAST USED ON SIN B108V-8113 EXCEPT 7476, 8103 Page 124
HANDLEVERS (Figure 70)
FIRST USED ON SIN B108V-8114 ALSO 7476, 8103 Page 126
HEADER HOSES (Figure 115)
VISTA THREE STAGE
THREE FUNCTION VALVE Page 230
HEADER HOSES (Figure 116)
VISTA THREE STAGE NON TWINLINE
FOUR FUNCTION VALVE Page 232
HEADER HOSES (Figure 117)
VISTA THREE STAGE TWINLINE
FOUR FUNCTION VALVE Page 234
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
V
SERIAL CODE B108 HYSTER
TABLE OF CONTENTS
DESCRIPTION
H (continued)
HEADER HOSES (Figure 132)
REELS WITHOUT CENTER DIVIDER
PAGE
189000 TO 190000 SERIES HEADER HOSE Page 260
HEADER HOSES (Figure 133)
REELS WITHOUT CENTER DIVIDER
189000 TO 190000 SERIES HEADER HOSE Page 264
HEADER HOSES gFigure 134}
REELS WITH ENTER DIVIDER
218000 SERIES HEADER HOSE Page 268
HEADER HOSES gFigure 135}
REELS WITH ENTER DIVIDER
218000 SERIES HEADER HOSE Page 272
HEADER HOSES (Figure 79)
INTERMEDIATE FREE LIFT
257000, 266000, 288000, 289000 SERIES MASTS Page 144
HEADER HOSES (Fiaure 83)
INTERMEDIATE FREE LIFT
280000, 282000 SERIES MASTS Page 154
HEADER HOSES
VISTA THREE-STAGE TWINLINE
FOUR FUNCTION VALVE Page 235
HYDRAULIC MOTOR (Figure 56}
36/48 VOLT
USED ON SIN B1 OST-1920 => B1 OST-2074 AND
B108V-8114 => B108V-10581 ALSO 7476, 8103 Page 106
HYDRAULIC MOTOR (Figure 57}
36/48VOLT
FIRST USED ON SIN B108T-2075, B108V-10582 Page 108
HYDRAULIC MOTOR (Figure 58}
IDENTIFY BY PART NUMBER Page 110
HYDRAULIC MOTOR (Figure 59}
72/B0VOLT
LAST USED ON SIN B1 OSA-3730, B1 OST-1919
EXCEPT 7476, 8103 Page 112
HYDRAULIC MOTOR (Figure 60)
72/BOVOLT
FIRST USED ON SIN B108A-3731, B1 OST-1920,
B108V-8114 ALSO 7476, 8103 β’ Page 113
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
HYSTER vi
SERIAL CODE B108
TABLE OF CONTENTS
DESCRIPTION
HYDRAULIC MOTOR (Figure 61)
72/80 VOLT HIGH SPEED
H (continued}
PAGE
IDENTIFY BY PART NUMBER Page 114
HYDRAULIC MOTOR (Figure 62)
72/80 VOLT LOW SPEED STANDARD Page 115
HYDRAULIC MOTOR (Figure 63)
36/48 VOLT INTERNATIONAL
HIGH SPEED OPTION Page 116
HYDRAULIC PUMP (Figure 53)
36/48 VOLT EGOBS OPEN, E30-60BS CLOSED;
LAST USED ON SIN B108V-8113 EXCEPT 7476,
8103 (E30-50B OPEN); B108T -1919, B1 OSA-3730 Page 102
HYDRAULIC PUMP (Figure 54)
36/48 VOLT E30-50B OPEN, 72/80 VOLT HIGH E30-60BS
OPEN AND CLOSED, FIRST USED ON SIN B108V-8114
ALSO 7476, 8103 FOR E30-50B OPEN, 81 OBT-1920, B108A-3731 Page 103
HYDRAULIC PUMP (Figure 55)
72/80 VOLT LOW SPEED OPEN AND CLOSED; FIRST USED
ON SIN 81 OBV-8114 ALSO 7476, 8103; B108T-1920, B1 0SA-3731 Page 104
HYDRAULIC SYSTEM (Figure 52) Page 100
HYDRAULIC TANK (Figure 72) Page 130
INNER AND NUMBER THREE MASTS (Figure 98)
FOUR STAGE MAST Page 194
INN~~~~g=-~~~8di~~ Page 204
INNER MAST (Figure 110)
VISTA THREE STAGE Page 218
INTERMEDIATE MAST (Figure 109)
VISTA THREE STAGE Page 216
L
LABELS AND PAINT (Figure 4) Page 10
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
vii
SERIAL CODE B108 HYST&R
TABLE OF CONTENtsΒ·Β·
DESCRIPTION PAGE
L (continued)
LIFTvf~’W~ Ε~~~~ ~~~)- Page 208
LIFT CYLINDER (Figure 78)
INTERMEDIATE FREE LIFT
257000, 266000, 288000, 289000 SERIES MASTS Page 142
LIFT CYLINDER (Figure 82)
INTERMEDIATE FREE LIFT
280000 AND 282000 SERIES MASTS Page 152
LIFT CYLINDER (Figure 87)
FREE LIFT Page 164
LIFT (Figure 104)
VISTA TWO STAGE Page 206
LIFT (Figure n)
INTERMEDIATE FREE LIFT
257000, 266000, 288000, 289000 SERIES MASTS Page 140
LIFT (Figure 86)
FREE LIFT Page 162
LIGHTS (Rgure 137) Page 278
LOAD BACKREST EXTENSION (Figure 129) Page 255
M
MAl~1Β§!fl fJk~1D~&’lu_r~-~~ ~~ Page 226
MAIN LIFT CYLINDER (Rgure 94)
THREESTAGE
E30-50B, E30-50B WIDE, E60BS Page 186
MAIN LIFT CYLINDER (Rgure 99}
FOUR STAGE MAST Page 196
MAIN LIFT(Rgure 111)
VISTA THREE STAGE Page 220
MAIN LIFT (Rgure 90)
THREESTAGE
240000 SERIES MAST Page 174
Β©1996 HVSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
HYSTER
DESCRIPTION
MAIN LIFT (Figure 91)
THREESTAGE
viii
SERIAL CODE 8108
TABLE OF CONTENTS
M (continued)
PAGE
282000 AND 322000 SERIE$ MASTS Page 178
MANUAL STEERING AXLE (Figure 31)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108V-8113 EXCEPT 7476, 8103 Page 60
MANUAL STEERING (Figure 26)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108V-8113 EXCEPT 7476, 8103 Page 50
MASTER CYLIINDER (F19ure 22) Page 43
MONOTROL PEDAL (Figure 18)
LAST USED ON $/N B1 OSA-2623, B1 OST-1571, B108V-4967 Page 38
MONOTROL PEDAL (Figure 19)
FIRST USED ON SIN B108A-2624, B108T-1572, B108V-4968 Page 39
MOTOR MOUNT (Figure 64)
36/48 VOLT E60BS OPEN MOTOR AND
E30-60BS CLOSED MOTOR Page 117
MOTOR MOUNT (Figure 65}
36/48 VOLT E30-50B OPEN MOTOR
72/80 VOLT E30-50B OPEN MOTOR AND CLOSED MOTOR Page 118
o
OUTER AND INNER MAST (Figure 81)
INTERMEDIATE FREE LIFT
280000 AND 282000 SERIES MASTS Page 148
OUTER AND INNER MASTS (Figure 76)
INTERMEDIATE FREE LIFT
257000, 266000, 288000, 289000 SERIES MASTS Page 138
OUTER AND INNER MASTS (Figure 85)
FREE LIFT Page 158
OUTER AND NUMBER TWO MASTS (Rgure 97)
FOUR STAGE MAST Page 192
OUTER, INTERMEDIATE AND INNER MASTS (Figure 89)
THREESTAGE
240000, 282000 AND 322000 SERIE$ MASTS Page 170
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
ix
SERIAL CODE B108 HYSTER
TABLE OF CONTENTS
DESCRIPTION PAGE
O (continued)
OLITER MAST (Figure 102)
VISTA TWO STAGE Page 202
OUTER MAST (Figure 108)
VISTA THREE STAGE Page 214
OVERHEAD GUARD (Figure 7) Page 16
p
PARK BRAKE (Figure 25) Page 48
PARK BRAKE LINKAGE (Figure 23)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108T-1919; B108V-8113 EXCEPT 7476 AND 8103 Page 44
PARK BRAKE LINKAGE (Figure 24)
FIRST USED ON SIN B108A-4113, ALSO 4105;
8108T-1920; B108V-8114, ALSO 7476, 8103 Page 46
POWER STEERING AXLE (Figure 32)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108V-8113 EXCEPT 7476, 8103 Page 62
POWER STEERING AXLE (Figure 33)
FIRST USED ON SIN B108A-4113 ALSO 4105;
B108V-8114 ALSO 7476, 8103 Page 64
POWER STEERING COLUMN (Figure 28) Page 54
POWER STEERING CONTACTOR (Figure 48)
36/48 VOLT Page 88
POWER STEERING CONTACTOR (Figure 49)
72/80 VOLT Page 90
POWER STEERING CYLINDER (Figure 37) Page 72
POWER STEERING LINKAGE (Figure 29)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108T-1919; B108V”” “8113 EXCEPT 7476, 8103 Page 56
POWER STEERING LINKAGE (Figure 30)
FIRST USED ON SIN B108A-4113 ALSO 4105;
8108V-8114 ALSO 7476, 8103 Page 58
POWER STEERING MOTOR (Figure 38)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108V-8113 EXCEPT 7476, 8103 Page 73
Β©1996 HYSTER COMPANY See Service ManuaΕ
for service procedures
5-1-96
HYSTER
DESCRIPTION
X
SERIALCODE B108
TABLE OF CONTENTS
P (continued)
POWER STEERING MOTOR (Figure 39)
FIRST USED ON SIN B108V-8114 ALSO 7476
PAGE
AND 8103, 8108T-1920 Page 74
POWER STEERING PUMP (Figure 35)
LAST USED ON SIN B108A-4112 EXCEPT 4105;
B108V-8113 EXCEPT 7476, 8103 Page 68
POWER STEERING PUMP (Figure 36)
FIRST USED ON SIN B108A-4113 ALSO 4105;
B108V-8114 ALSO 7476, 8103 Page 70
PUBLICATIONS (Figure 1) Page 1
s
SCR PANEL (Figure 45) Page 84
SEAT (Figure 6) Page 14
SIDESHIFr CARRIAGE (Figure 119)
FREE LIFr MAST Page 238
SIDESHIFr CARRIAGE (Figure 120)
INTERMEDIATE FREE LIFr Page 240
SIDESHIFr CARRIAGE (Figure 121)
FREELIFr
HAIIG ON TYPE Page 242
SIDESHIFr CARRIAGE (Figure 122)
INTERMEDIATE FREE LIFr
HAIIG ON TYPE Page 244
SIDESHIFr CARRIAGE (Figure 123)
THREE STAGE Page 246
SIDESHIFr CARRIAGE (Figure 124)
HANGONTYPE
VISTA TWO STAGE Page 248
SIDESHIFr CARRIAGE (Figure 125)
HAOOONTYPE
VISTA THREE STAGE Page 250
SIDESHIFr CYLINDER (Figure 126) Page 252
Β©1996 HYSTER COMPANY See Service ManuaΕ
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5-1-96
xi
SERIALCODE B108 HYSTER
TABLE OF CONTENTS Β·
DESCRIPTION PAGE
S (continued)
s,o~~~o~l~iE~AWR~;J~7~ Page 253
SIDESHIFT CYLINDER (Rgure 128)
HANG ON TYPE CARRIAGES
VISTA MASTS Page 254
STEERING GEAR ASSEMBLY (Figure 27)
LAST USED ON SIN B108V-8113 Page 52
T
TILT CYLINDER {Figure 67)
LAST USED ON B108V-8436 EXCEPT 8107 Page 120
TILT CYLINDER (Figure 68)
VISTA MAST Page 122
TILT CYLINDER HYDRAULICS (Figure 66) Page 119
TIRE AND WHEEL (Figure 130) Page 256
TRACTION MOTOR (Figure 1 O)
36/48 VOLT Page 24
TRACTION MOTOR (Figure 11)
36/48 VOLT
IDENTIFY BY PART NUMBER Page 26
TRACTION MOTOR (Figure 12)
72180 VOLT
LAST USED ON SIN B1 OSA-3099 Page 28
TRACTION MOTOR (Figure 13)
72/80VOLT
FIRST USED ON SIN B108A-3100 Page 30
TRANSMISSION AND DIFFERENTIAL (Rgure 8) Page 20
w
WING PANEL (Figure 131)
EUROPE Page 258
HYSTER E30-40-50B E60BS (B108) PARTS MANUAL – PDF DOWNLOAD:
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