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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual 4051569 – PDF DOWNLOAD
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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual 4051569 – PDF DOWNLOAD
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Description
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual 4051569 – PDF DOWNLOAD
DESCRIPTION:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual 4051569 – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual 4051569 – PDF DOWNLOAD
Frame............................................................................................................ 19 OPERATOR MODULE.............................................................................................. 22 COUNTERWEIGHT................................................................................................ 24 COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION................................................................. 25 OVERHEAD GUARD............................................................................................... 26 FLOORPLATES AND STEPS........................................................................................ 28 HOOD WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN .............................................................. 30 HOOD WITH STANDARD OVERHEAD GUARD - E5.0XNS ................................................................. 32 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 1 OF 2 ........................................................ 34 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 2 OF 2 ........................................................ 38 FULL SUSPENSION SEAT ELECTRO HYDRAULIC - SHEET 1 OF 2 ....................................................... 40 FULL SUSPENSION SEAT ELECTRO-HYDRAULIC - SHEET 2 OF 2 ....................................................... 44 ARMREST SLIDER ASSEMBLY...................................................................................... 46 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (→ 4/2013) ....................................... 48 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (4/2013 →) ....................................... 52 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN (→ 4/2013) ........................... 56 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN (4/2013 →) ........................... 58 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E5.0XNS ........................................... 60 DASH AND STEERING COLUMN COVERS FIXED COLUMN................................................................. 62 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN............................................................ 64 FENDERS...................................................................................................... 66 FORKS STANDARD TAPER CLASS III AND CLASS IV.................................................................. 67 FORKS STANDARD TAPER OPTIONAL - CLASS III AND CLASS IV ...................................................... 69 LOAD BACKREST EXTENSION...................................................................................... 72 NAMEPLATES AND LABELS SHEET 1 OF 2........................................................................... 74 NAMEPLATES AND LABELS SHEET 2 OF 2........................................................................... 76 NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS............................................................ 78 ELECTRICAL SYSTEM................................................................................................ 81 ELECTRICAL ARRANGEMENT....................................................................................... 86 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN ................................................. 88 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E5.0XNS .................................................... 89 BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD................................................................... 90 CONTROL PANELS AND CONTACTORS................................................................................ 91 CONTACTOR AND FUSE ASSEMBLY.................................................................................. 92 CONTACTOR ASSEMBLY UL-E...................................................................................... 93 CONTROLLER ASSEMBLY PUMP MOTOR............................................................................... 94 CONTROLLER ASSEMBLY TRACTION MOTOR........................................................................... 96 DISPLAY GROUP AND HARNESS.................................................................................... 98 LIGHTS.......................................................................................................100 MINI-LEVER CONTROLS 3 FUNCTION...............................................................................104 MINI-LEVER CONTROLS 4 FUNCTION...............................................................................106 POWER CABLES E4.0-5.5XN......................................................................................108 POWER CABLES E5.0XNS.........................................................................................110 TILT SENSOR GROUP............................................................................................112 TURN SIGNAL..................................................................................................113 VEHICLE SYSTEM MANAGER.......................................................................................114 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY (→ 10/2013) ....................................................115 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY (10/2013 →) ....................................................116 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY (→ 10/2013) .....................................................118 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY (10/2013 →) .....................................................120 WIRE HARNESS EMERGENCY DISCONNECT............................................................................121 WIRE HARNESS FRONT SWITCH....................................................................................122 WIRE HARNESS LIGHTS - LEFT HAND W/O TURN SIGNALS ............................................................124 WIRE HARNESS LIGHTS - LEFT HAND W/TURN SIGNALS ..............................................................126 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 1 OF 3 ...........................................................128 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 2 OF 3 ...........................................................132 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 3 OF 3 ...........................................................136 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 ..........................................................140 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 ..........................................................144 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 ..........................................................148 WIRE HARNESS MAIN LIGHTS CHASSIS - 80V ......................................................................152 WIRE HARNESS MANUAL INTERLOCK................................................................................155 WIRE HARNESS SEAT - E-HYDRAULIC .............................................................................156 WIRE HARNESS SEAT - E-HYDRAULIC WITH SEAT BELT SEQUENCE MODULE ..............................................158 WIRE HARNESS SEAT - MANUAL HYDRAULIC ........................................................................159 WIRE HARNESS SEAT - MANUAL HYDRAULIC WITH SEAT BELT SEQUENCE MODULE .........................................160 WIRE HARNESS STEERING COLUMN.................................................................................162 WIRE HARNESS SYNCHRONOUS STEERING............................................................................164 WIRE HARNESS TURN SIGNAL SWITCH..............................................................................166 WIRE HARNESS TURN SIGNAL.....................................................................................168 WIRE HARNESS JUMPER..........................................................................................170 WIRE HARNESS LEFT HAND - WITHOUT TURN SIGNALS (10/2013 →) .................................................172 WIRE HARNESS LEFT HAND - WITH TURN SIGNALS (10/2013 →) ....................................................174 DRIVE UNIT.......................................................................................................177 DRIVE AXLE AND ATTACHING PARTS...............................................................................180 DRIVE AXLE ASSEMBLY WET BRAKE - RIGHT AND LEFT HAND HUBS ....................................................182 DRIVE AXLE ASSEMBLY WET BRAKE - BRAKES AND DIFFERENTIAL .....................................................186 DRIVE AXLE ASSEMBLY WET BRAKE - INPUT PINION CARRIER ........................................................189 DIFFERENTIAL ASSEMBLY WET BRAKE..............................................................................191 TRACTION MOTOR...............................................................................................192 DRIVE TIRE AND WHEEL E4.0XN..................................................................................193 DRIVE TIRE AND WHEEL E5.0-5.5XN/E5.0XNS......................................................................194 STEERING SYSTEM..................................................................................................195 STEER COLUMN FIXED...........................................................................................198 STEER COLUMN TELESCOPIC......................................................................................200 STEER PUMP ASSEMBLY..........................................................................................202 STEER AXLE WITHOUT SYNCHRONUS STEERING OPTION................................................................204 STEER AXLE WITH SYNCHRONUS STEERING OPTION...................................................................208 STEER AXLE CYLINDER..........................................................................................212 STEERING ACCUMULATOR.........................................................................................214 STEER TIRE AND WHEEL.........................................................................................215 STEERING WHEEL AND COLUMN FIXED..............................................................................216 STEERING WHEEL AND COLUMN TELESCOPIC.........................................................................217 STEERING COLUMN ASSEMBLY FIXED (→ 10/2013) .................................................................218 STEERING COLUMN ASSEMBLY FIXED (10/2013 →) .................................................................220 STEERING COLUMN ASSEMBLY TELESCOPIC (→ 10/2013) ............................................................222 STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 →) ............................................................223 BRAKE/ACCELERATOR SYSTEM.........................................................................................225 BRAKE SYSTEM.................................................................................................228 BRAKE ASSEMBLY...............................................................................................230 PARKING BRAKE VALVE..........................................................................................232 MASTER CYLINDER..............................................................................................233 ACCELERATOR PEDAL ASSEMBLY (STANDARD)........................................................................234 ACCELERATOR PEDAL ASSEMBLY (MONOTROL)........................................................................235 HYDRAULIC SYSTEM.................................................................................................237 HYDRAULIC SUPPLY AND RETURN..................................................................................240 HYDRAULIC TANK AND ATTACHING PARTS...........................................................................244 HYDRAULIC HOSES STEERING.....................................................................................246 HYDRAULIC PUMP AND MOTOR MOUNTING...........................................................................248 HYDRAULIC PUMP 33 cc.........................................................................................250 HYDRAULIC MOTOR ASSEMBLY.....................................................................................252 MANUAL CONTROL LEVERS........................................................................................254 HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .............................257 HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .................................258 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC ........................................260 HYDRAULIC CONTROL VALVE INLET SECTION - MANUAL HYDRAULIC ....................................................262 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ............................264 HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ................................266 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC .......................................268 HYDRAULIC CONTROL VALVE INLET SECTION - ELECTRO-HYDRAULIC ...................................................270 TILT CYLINDER AND ATTACHING PARTS............................................................................272 TILT CYLINDER................................................................................................274 Mast-Two Stage Limited Free-Lift.................................................................................277 OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................280 INNER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................284 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 15482601) .........................................288 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (PENDING PER ECN 15482601 →) .........................................292 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E4.0XN .....................................................296 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E5.0-5.5XN/E5.0XNS .........................................298 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................................302 HEADER HOSE TWO STAGE LIMITED FREE-LIFT......................................................................304 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ....................................310 Mast-Three Stage Full Free-Lift..................................................................................313 OUTER MAST THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .........................................316 OUTER MAST THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .........................................320 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.................................................................324 INNER MAST THREE STAGE FULL FREE-LIFT........................................................................328 MAIN LIFT THREE STAGE FULL FREE-LIFT.........................................................................330 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................................334 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) ..........................................338 FREE-LIFT THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) ..........................................342 FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT................................................................346 CARRIAGE THREE STAGE FULL FREE-LIFT..........................................................................350 HEADER HOSE THREE STAGE FULL FREE-LIFT.......................................................................352 Mast-Two Stage Full Free-Lift....................................................................................357 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT............................................................360 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .............................364 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .............................368 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................372 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................376 CARRIAGE TWO STAGE FULL FREE-LIFT............................................................................380 HEADER HOSE TWO STAGE FULL FREE-LIFT.........................................................................382 OPTIONS..........................................................................................................389 ACCUMULATOR..................................................................................................392 BACK-UP ALARM................................................................................................394 TAIL LIGHT MOUNTING..........................................................................................395 MIRRORS......................................................................................................396 MIRROR PANORAMIC.............................................................................................397 FIRE EXTINGUISHER............................................................................................398 REAR DRIVE HANDLE............................................................................................399 IMPACT SENSOR................................................................................................400 DC CONVERTER AND ATTACHING PARTS.............................................................................402 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS III - ORFS FITTINGS ..........................404 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ...........................406 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III .......................408 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III .......................410 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ........................412 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT - E4.0XN ..............................................414 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..........................416 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..........................418 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E4.0XN .....................................................420 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ........................422 INTEGRAL SIDE-SHIFT TWO AND THREE STAGE FULL FREE-LIFT - E5.0-5.5XN/E5.0XNS .................................424 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ...........................426 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .........................428 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................430 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....432 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........434 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................438 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....440 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........442 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ......................445 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ......448 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............450 FIELD SERVICE KITS...............................................................................................453 HYDRAULIC CONVERSION KITS....................................................................................456 CONVERSION KIT ACCELERATOR PEDAL.............................................................................456 CONVERSION KIT WIDE TREAD....................................................................................456 CONVERSION KIT VERTICAL TO SIDE BATTERY REMOVAL OPTION.......................................................456 CONVERSION KIT FIXED TO TELESCOPE STEERING COLUMN............................................................456 MISCELLANEOUS CONVERSION KITS................................................................................457 ADD ON OPTIONS AUDIBLE ALARM.................................................................................457 ADD ON OPTION KITS LIGHTS....................................................................................457 ADD ON TELEMETRY KITS........................................................................................458 MISCELLANEOUS ADD-ON OPTION KITS.............................................................................458 NUMERICAL INDEX..................................................................................................459
HYSTER E4.0XN E5.0XN E5.0XNS E5.5XN (A099) PARTS MANUAL 4051569 – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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