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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
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Description
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................ 17 COUNTERWEIGHT................................................................................................ 20 OVERHEAD GUARD............................................................................................... 22 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 1 OF 2 ........................................................ 24 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 2 OF 2 ........................................................ 28 FULL SUSPENSION SEAT ELECTRO HYDRAULIC - SHEET 1 OF 2 ....................................................... 30 FULL SUSPENSION SEAT ELECTRO-HYDRAULIC - SHEET 2 OF 2 ....................................................... 34 ARMREST SLIDER ASSEMBLY...................................................................................... 36 HOOD WITH STANDARD OVERHEAD GUARD - E5.0XNS ................................................................. 38 HOOD WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN .............................................................. 39 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL.................................................... 42 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN ........................................ 46 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E5.0XNS ........................................... 48 DASH AND STEERING COLUMN COVERS FIXED COLUMN................................................................. 50 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN............................................................ 52 OPERATOR MODULE.............................................................................................. 54 FLOORPLATES AND STEPS........................................................................................ 56 FENDERS...................................................................................................... 58 FORKS STANDARD TAPER CLASS III AND CLASS IV.................................................................. 59 LOAD BACKREST EXTENSION...................................................................................... 62 NAMEPLATES AND LABELS SHEET 1 OF 2........................................................................... 64 NAMEPLATES AND LABELS SHEET 2 OF 2........................................................................... 66 NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS............................................................ 68 ELECTRICAL SYSTEM................................................................................................ 71 ELECTRICAL ARRANGEMENT....................................................................................... 74 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN ................................................. 76 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E5.0XNS .................................................... 77 BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD................................................................... 78 CONTROL PANELS AND CONTACTORS................................................................................ 79 CONTACTOR AND FUSE ASSEMBLY.................................................................................. 80 CONTACTOR ASSEMBLY UL-E...................................................................................... 81 CONTROLLER ASSEMBLY.......................................................................................... 82 DISPLAY GROUP AND HARNESS.................................................................................... 84 LIGHTS....................................................................................................... 86 MINI-LEVER CONTROLS 3 FUNCTION............................................................................... 90 MINI-LEVER CONTROLS 4 FUNCTION............................................................................... 92 POWER CABLES E4.0-5.5XN...................................................................................... 94 POWER CABLES E5.0XNS......................................................................................... 96 TILT SENSOR GROUP............................................................................................ 98 TURN SIGNAL..................................................................................................100 VEHICLE SYSTEM MANAGER.......................................................................................102 WIRE HARNESS DISPLAY - STANDARD OPTION ......................................................................103 WIRE HARNESS DISPLAY - FREEZER OPTION .......................................................................104 WIRE HARNESS EMERGENCY DISCONNECT............................................................................106 WIRE HARNESS FRONT SWITCH....................................................................................107 WIRE HARNESS LIGHTS - LEFT HAND W/O TURN SIGNALS ............................................................108 WIRE HARNESS LIGHTS - LEFT HAND W/TURN SIGNALS ..............................................................110 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 1 OF 3 ...........................................................112 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 2 OF 3 ...........................................................116 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 3 OF 3 ...........................................................120 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 ..........................................................124 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 ..........................................................128 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 ..........................................................132 WIRE HARNESS MAIN LIGHTS CHASSIS - 80V ......................................................................136 WIRE HARNESS MANUAL INTERLOCK................................................................................139 WIRE HARNESS SEAT - E-HYDRAULIC .............................................................................140 WIRE HARNESS SEAT - MANUAL HYDRAULIC ........................................................................142 WIRE HARNESS STEERING COLUMN.................................................................................144 WIRE HARNESS SYNCHRONOUS STEERING............................................................................146 WIRE HARNESS TURN SIGNAL SWITCH..............................................................................148 WIRE HARNESS TURN SIGNAL.....................................................................................150 DRIVE UNIT.......................................................................................................153 DRIVE AXLE AND ATTACHING PARTS...............................................................................156 DRIVE AXLE ASSEMBLY WET BRAKE - RIGHT AND LEFT HAND HUBS ....................................................158 DRIVE AXLE ASSEMBLY WET BRAKE - BRAKES AND DIFFERENTIAL .....................................................162 DRIVE AXLE ASSEMBLY WET BRAKE - INPUT PINION CARRIER ........................................................165 DIFFERENTIAL ASSEMBLY WET BRAKE..............................................................................167 TRACTION MOTOR...............................................................................................168 DRIVE TIRE AND WHEEL E4.0XN..................................................................................169 DRIVE TIRE AND WHEEL E5.0-5.5XN/E5.0XNS......................................................................170 STEERING SYSTEM..................................................................................................171 STEER COLUMN FIXED...........................................................................................174 STEER COLUMN TELESCOPIC......................................................................................176 STEER PUMP ASSEMBLY..........................................................................................178 STEER AXLE WITHOUT SYNCHRONUS STEERING OPTION................................................................180 STEER AXLE WITH SYNCHRONUS STEERING OPTION...................................................................184 STEER AXLE CYLINDER..........................................................................................188 STEERING ACCUMULATOR.........................................................................................190 STEER TIRE AND WHEEL.........................................................................................191 BRAKE/ACCELERATOR SYSTEM.........................................................................................193 BRAKE SYSTEM.................................................................................................196 BRAKE ASSEMBLY...............................................................................................198 PARKING BRAKE VALVE..........................................................................................200 MASTER CYLINDER..............................................................................................201 ACCELERATOR PEDAL ASSEMBLY (STANDARD)........................................................................202 ACCELERATOR PEDAL ASSEMBLY (MONOTROL)........................................................................203 HYDRAULIC SYSTEM.................................................................................................205 HYDRAULIC SUPPLY AND RETURN..................................................................................208 HYDRAULIC TANK AND ATTACHING PARTS...........................................................................212 HYDRAULIC HOSES STEERING.....................................................................................214 HYDRAULIC PUMP AND MOTOR MOUNTING...........................................................................216 HYDRAULIC PUMP 33 cc.........................................................................................218 HYDRAULIC MOTOR ASSEMBLY.....................................................................................220 MANUAL CONTROL LEVERS........................................................................................222 HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .............................225 HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .................................226 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC ........................................228 HYDRAULIC CONTROL VALVE INLET SECTION - MANUAL HYDRAULIC ....................................................230 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ............................232 HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ................................234 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC .......................................236 HYDRAULIC CONTROL VALVE INLET SECTION - ELECTRO-HYDRAULIC ...................................................238 TILT CYLINDER AND ATTACHING PARTS............................................................................240 TILT CYLINDER................................................................................................242 Mast-Two Stage Limited Free-Lift.................................................................................245 OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................248 INNER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................252 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 15482601) .........................................256 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (PENDING PER ECN 15482601 →) .........................................260 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E4.0XN .....................................................264 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E5.0-5.5XN/E5.0XNS .........................................266 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................................270 HEADER HOSE TWO STAGE LIMITED FREE-LIFT......................................................................272 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ....................................278 Mast-Three Stage Full Free-Lift..................................................................................281 OUTER MAST THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .........................................284 OUTER MAST THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .........................................288 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.................................................................292 INNER MAST THREE STAGE FULL FREE-LIFT........................................................................296 MAIN LIFT THREE STAGE FULL FREE-LIFT.........................................................................298 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................................302 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) ..........................................306 FREE-LIFT THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) ..........................................310 FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT................................................................314 CARRIAGE THREE STAGE FULL FREE-LIFT..........................................................................318 HEADER HOSE THREE STAGE FULL FREE-LIFT.......................................................................320 Mast-Two Stage Full Free-Lift....................................................................................325 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT............................................................328 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .............................332 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .............................336 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................340 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................344 CARRIAGE TWO STAGE FULL FREE-LIFT............................................................................348 HEADER HOSE TWO STAGE FULL FREE-LIFT.........................................................................350 OPTIONS..........................................................................................................357 ACCUMULATOR..................................................................................................360 BACK-UP ALARM................................................................................................362 TAIL LIGHT MOUNTING..........................................................................................363 MIRRORS......................................................................................................364 MIRROR PANORAMIC.............................................................................................365 FIRE EXTINGUISHER............................................................................................366 REAR DRIVE HANDLE............................................................................................367 IMPACT SENSOR................................................................................................368 DC CONVERTER AND ATTACHING PARTS.............................................................................370 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E4.0-5.5XN/E5.0XNS ........................................372 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III .......................374 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III .......................376 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ........................378 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E4.0XN .......................................................380 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..........................382 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..........................384 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E4.0XN .....................................................386 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ........................388 INTEGRAL SIDE-SHIFT TWO AND THREE STAGE FULL FREE-LIFT - E5.0-5.5XN/E5.0XNS .................................390 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ...........................392 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .........................394 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................396 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....398 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........400 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................404 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....406 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........408 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ......................411 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ......414 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............416 NUMERICAL INDEX..................................................................................................419
HYSTER E4.0XN E5.0XN E5.0XNS E5.5XN (A099) PARTS MANUAL – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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