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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN A099 Parts Catalog PDF
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Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
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Description
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................ 17 COUNTERWEIGHT................................................................................................ 20 OVERHEAD GUARD............................................................................................... 22 SEATS FULL SUSPENSION - SHEET 1 0F 2 ........................................................................ 24 SEATS FULL SUSPENSION - SHEET 2 OF 2 ........................................................................ 28 ARMREST SLIDER ASSEMBLY...................................................................................... 30 HOOD WITH STANDARD OVERHEAD GUARD - E5.0XNS ................................................................. 32 HOOD WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN .............................................................. 33 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL.................................................... 36 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN ........................................ 40 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E5.0XNS ........................................... 42 DASH AND STEERING COLUMN COVERS FIXED COLUMN................................................................. 44 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN............................................................ 46 OPERATOR MODULE.............................................................................................. 48 FLOORPLATES AND STEPS........................................................................................ 50 FENDERS...................................................................................................... 52 FORKS STANDARD TAPER CLASS III AND CLASS IV.................................................................. 53 LOAD BACKREST EXTENSION...................................................................................... 56 NAMEPLATES AND LABELS SHEET 1 OF 2........................................................................... 58 NAMEPLATES AND LABELS SHEET 2 OF 2........................................................................... 60 NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS............................................................ 62 ELECTRICAL SYSTEM................................................................................................ 65 ELECTRICAL ARRANGEMENT....................................................................................... 68 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN ................................................. 70 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E5.0XNS .................................................... 71 BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD................................................................... 72 CONTROL PANELS AND CONTACTORS................................................................................ 73 CONTACTOR AND FUSE ASSEMBLY.................................................................................. 74 CONTACTOR ASSEMBLY UL-E...................................................................................... 75 CONTROLLER ASSEMBLY.......................................................................................... 76 DISPLAY GROUP AND HARNESS.................................................................................... 78 LIGHTS....................................................................................................... 80 MINI-LEVER CONTROLS 3 FUNCTION............................................................................... 84 MINI-LEVER CONTROLS 4 FUNCTION............................................................................... 86 POWER CABLES E4.0-5.5XN...................................................................................... 88 POWER CABLES E5.0XNS......................................................................................... 90 TILT SENSOR GROUP............................................................................................ 92 TURN SIGNAL.................................................................................................. 94 VEHICLE SYSTEM MANAGER....................................................................................... 96 WIRE HARNESS DISPLAY - STANDARD OPTION ...................................................................... 97 WIRE HARNESS DISPLAY - FREEZER OPTION ....................................................................... 98 WIRE HARNESS EMERGENCY DISCONNECT............................................................................100 WIRE HARNESS FRONT SWITCH....................................................................................101 WIRE HARNESS LIGHTS - LEFT HAND W/O TURN SIGNALS ............................................................102 WIRE HARNESS LIGHTS - LEFT HAND W/TURN SIGNALS ..............................................................104 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 1 OF 3 ...........................................................106 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 2 OF 3 ...........................................................110 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 3 OF 3 ...........................................................114 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 ..........................................................118 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 ..........................................................122 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 ..........................................................126 WIRE HARNESS MAIN LIGHTS CHASSIS - 80V ......................................................................130 WIRE HARNESS MANUAL INTERLOCK................................................................................133 WIRE HARNESS SEAT - E-HYDRAULIC .............................................................................134 WIRE HARNESS SEAT - MANUAL HYDRAULIC ........................................................................136 WIRE HARNESS STEERING COLUMN.................................................................................138 WIRE HARNESS SYNCHRONOUS STEERING............................................................................140 WIRE HARNESS TURN SIGNAL SWITCH..............................................................................142 WIRE HARNESS TURN SIGNAL.....................................................................................144 DRIVE UNIT.......................................................................................................147 DRIVE AXLE AND ATTACHING PARTS...............................................................................150 DRIVE AXLE ASSEMBLY WET BRAKE - RIGHT AND LEFT HAND HUBS ....................................................152 DRIVE AXLE ASSEMBLY WET BRAKE - BRAKES AND DIFFERENTIAL .....................................................156 DRIVE AXLE ASSEMBLY WET BRAKE - INPUT PINION CARRIER ........................................................159 DIFFERENTIAL ASSEMBLY WET BRAKE..............................................................................161 TRACTION MOTOR...............................................................................................162 DRIVE TIRE AND WHEEL E4.0XN..................................................................................163 DRIVE TIRE AND WHEEL E5.0-5.5XN/E5.0XNS......................................................................164 STEERING SYSTEM..................................................................................................165 STEER COLUMN FIXED...........................................................................................168 STEER COLUMN TELESCOPIC......................................................................................170 STEER PUMP ASSEMBLY..........................................................................................172 STEER AXLE WITHOUT SYNCHRONUS STEERING OPTION................................................................174 STEER AXLE WITH SYNCHRONUS STEERING OPTION...................................................................178 STEER AXLE CYLINDER..........................................................................................182 STEERING ACCUMULATOR.........................................................................................184 STEER TIRE AND WHEEL.........................................................................................185 BRAKE/ACCELERATOR SYSTEM.........................................................................................187 BRAKE SYSTEM.................................................................................................190 BRAKE ASSEMBLY...............................................................................................192 PARKING BRAKE VALVE..........................................................................................194 MASTER CYLINDER..............................................................................................195 ACCELERATOR PEDAL ASSEMBLY (STANDARD)........................................................................196 ACCELERATOR PEDAL ASSEMBLY (MONOTROL)........................................................................197 HYDRAULIC SYSTEM.................................................................................................199 HYDRAULIC SUPPLY AND RETURN..................................................................................202 HYDRAULIC TANK AND ATTACHING PARTS...........................................................................206 HYDRAULIC HOSES STEERING.....................................................................................208 HYDRAULIC PUMP AND MOTOR MOUNTING...........................................................................210 HYDRAULIC PUMP 33 cc.........................................................................................212 HYDRAULIC MOTOR ASSEMBLY.....................................................................................214 MANUAL CONTROL LEVERS........................................................................................216 HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .............................219 HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .................................220 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC ........................................222 HYDRAULIC CONTROL VALVE INLET SECTION - MANUAL HYDRAULIC ....................................................224 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ............................226 HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ................................228 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC .......................................230 HYDRAULIC CONTROL VALVE INLET SECTION - ELECTRO-HYDRAULIC ...................................................232 TILT CYLINDER AND ATTACHING PARTS............................................................................234 TILT CYLINDER................................................................................................236 Mast-Two Stage Limited Free-Lift.................................................................................239 OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................242 INNER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................246 MAIN LIFT TWO STAGE LIMITED FREE-LIFT........................................................................250 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E4.0XN .....................................................254 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E5.0-5.5XN/E5.0XNS .........................................256 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................................260 HEADER HOSE TWO STAGE LIMITED FREE-LIFT......................................................................262 Mast-Three Stage Full Free-Lift..................................................................................269 OUTER MAST THREE STAGE FULL FREE-LIFT........................................................................272 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.................................................................276 INNER MAST THREE STAGE FULL FREE-LIFT........................................................................280 MAIN LIFT THREE STAGE FULL FREE-LIFT.........................................................................282 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................................286 FREE-LIFT THREE STAGE FULL FREE-LIFT.........................................................................290 FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT................................................................294 CARRIAGE THREE STAGE FULL FREE-LIFT..........................................................................298 HEADER HOSE THREE STAGE FULL FREE-LIFT.......................................................................300 Mast-Two Stage Full Free-Lift....................................................................................305 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT............................................................308 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT............................................................312 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................316 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................320 CARRIAGE TWO STAGE FULL FREE-LIFT............................................................................324 HEADER HOSE TWO STAGE FULL FREE-LIFT.........................................................................326 OPTIONS..........................................................................................................333 ACCUMULATOR..................................................................................................336 BACK-UP ALARM................................................................................................338 TAIL LIGHT MOUNTING..........................................................................................339 MIRRORS......................................................................................................340 MIRROR PANORAMIC.............................................................................................341 FIRE EXTINGUISHER............................................................................................342 REAR DRIVE HANDLE............................................................................................343 IMPACT SENSOR................................................................................................344 DC CONVERTER AND ATTACHING PARTS.............................................................................346 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E4.0-5.5XN/E5.0XNS ........................................348 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III .......................350 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III .......................352 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ........................354 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E4.0XN .......................................................356 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..........................358 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..........................360 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E4.0XN .....................................................362 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ........................364 INTEGRAL SIDE-SHIFT TWO AND THREE STAGE FULL FREE-LIFT - E5.0-5.5XN/E5.0XNS .................................366 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ...........................368 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .........................370 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................372 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....374 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........376 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................380 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....382 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........384 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ......................387 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ......390 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............392 NUMERICAL INDEX..................................................................................................395
HYSTER E4.0XN E5.0XN E5.0XNS E5.5XN (A099) PARTS MANUAL – PDF DOWNLOAD:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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