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Hyster E45XN E50XN E55XN E60XN E65XN E70XN (A268) Parts Manual – PDF DOWNLOAD
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Hyster E45XN E50XN E55XN E60XN E65XN E70XN (A268) Parts Manual – PDF DOWNLOAD
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Description
Hyster E45XN E50XN E55XN E60XN E65XN E70XN (A268) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E45XN E50XN E55XN E60XN E65XN E70XN (A268) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E45XN E50XN E55XN E60XN E65XN E70XN (A268) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................................................................................. 19 OPERATOR MODULE............................................................................................................................................................... 22 HOOD.......................................................................................................................................................................... 24 FLOORPLATES AND COVERS........................................................................................................................................................ 28 OVERHEAD GUARD................................................................................................................................................................ 32 OVERHEAD GUARD DRIVE THRU RACK................................................................................................................................................ 34 COUNTERWEIGHT................................................................................................................................................................. 36 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS............................................................................................................................... 38 SEATS FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................................................... 40 SEATS FULL SUSPENSION - SHEET 2 OF 2 ......................................................................................................................................... 44 ARMREST SLIDER ASSEMBLY....................................................................................................................................................... 46 ARMREST SLIDER ASSEMBLY....................................................................................................................................................... 48 GATE AND BATTERY ROLLER WITH BATTERY SPACER................................................................................................................................... 50 BATTERY SPACERS............................................................................................................................................................... 54 LABELS EXTERIOR............................................................................................................................................................... 56 LABELS INTERIOR............................................................................................................................................................... 58 LABELS HYDRAULIC CONTROL FUNCTIONS............................................................................................................................................ 60 FENDER........................................................................................................................................................................ 62 LOAD BACKREST EXTENSION....................................................................................................................................................... 64 FORKS......................................................................................................................................................................... 66 FORKS OPTIONAL................................................................................................................................................................ 68 ELECTRICAL SYSTEM................................................................................................................................................................. 71 ELECTRICAL SYSTEM............................................................................................................................................................. 76 CONTROL PANEL................................................................................................................................................................. 78 AUXILIARY KEY SWITCH.......................................................................................................................................................... 82 CONTACTOR ASSEMBLY............................................................................................................................................................ 84 CONTACTOR UL-E................................................................................................................................................................ 86 CONTACTOR UL-EE............................................................................................................................................................... 88 CONTACTOR 2 POLE, UL-E........................................................................................................................................................ 90 BATTERY CONNECTOR AND CABLE ASSEMBLY RAPID CHARGE............................................................................................................................. 92 POWER CABLES.................................................................................................................................................................. 94 TILT SENSOR GROUP TWO AND THREE STAGE......................................................................................................................................... 98 DISPLAY GROUP AND HARNESS.....................................................................................................................................................100 TURN SIGNAL...................................................................................................................................................................102 LIGHTS FRONT AND REAR WORK - WITH OVERHEAD GUARD .............................................................................................................................104 HYDRAULIC PUMP AND MOTOR ASSEMBLY 36/48 VOLT..................................................................................................................................108 HYDRAULIC PUMP AND MOTOR ASSEMBLY 72/80 VOLT.................................................................................................................................110 HYDRAULIC PUMP................................................................................................................................................................112 HYDRAULIC PUMP 19 CC..........................................................................................................................................................114 PUMP MOTOR 72/80 VOLT - ENHANCED PERFORMANCE ................................................................................................................................116 PUMP MOTOR 36/48 Volt.........................................................................................................................................................120 MINI-LEVER CONTROLS 3 FUNCTION................................................................................................................................................122 MINI-LEVER CONTROLS 4 FUNCTION................................................................................................................................................124 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - SHEET 1 0F 2 ......................................................................................................................126 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - SHEET 2 0F 2 ......................................................................................................................130 WIRE HARNESS MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 ..................................................................................................................132 WIRE HARNESS MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 ..................................................................................................................136 WIRE HARNESS SEAT MANUAL HARNESS..............................................................................................................................................138 WIRE HARNESS SEAT - E-HYDRAULIC ..............................................................................................................................................139 WIRE HARNESS LIGHTS - MAIN CHASSIS ...........................................................................................................................................142 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD - LEFT HAND ..........................................................................................................................144 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN ...............................................................................................................146 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD - RIGHT HAND .........................................................................................................................148 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ................................................................................................150 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ......................................................................................152 WIRE HARNESS STEERING COLUMN..................................................................................................................................................154 WIRE HARNESS MANUAL HYDRAULICS................................................................................................................................................156 WIRE HARNESS DISPLAY - FREEZER................................................................................................................................................157 WIRE HARNESS TURN SIGNAL......................................................................................................................................................158 WIRE HARNESS SYNCHRONOUS STEERING.............................................................................................................................................160 WIRE HARNESS PARK BRAKE.......................................................................................................................................................161 WIRE HARNESS BACK-UP ALARM STROBE.............................................................................................................................................163 WIRE HARNESS FRONT SWITCH.....................................................................................................................................................165 WIRE HARNESS MANUAL INTERLOCK.................................................................................................................................................166 WIRE HARNESS JUMPER...........................................................................................................................................................167 WIRE HARNESS FAN ADAPTOR - 80V ...............................................................................................................................................168 WIRE HARNESS FAN ADAPTOR - 36/48v ............................................................................................................................................170 WIRE HARNESS LEFT HAND LIGHT HARNESS - DRIVE-THRU OVERHEAD GUARD .............................................................................................................172 DRIVE UNIT........................................................................................................................................................................175 DRIVE AXLE MOUNTING...........................................................................................................................................................178 DRIVE AXLE AND HOUSING........................................................................................................................................................180 DRIVE AXLE HUB................................................................................................................................................................184 DIFFERENTIAL..................................................................................................................................................................186 TRACTION MOTOR................................................................................................................................................................188 TIRE AND WHEEL DRIVE TIRES....................................................................................................................................................190 STEERING SYSTEM...................................................................................................................................................................191 STEERING AXLE WITHOUT SENSOR..................................................................................................................................................194 STEERING AXLE WITH SENSOR.....................................................................................................................................................196 STEERING CYLINDER.............................................................................................................................................................199 STEER COLUMN FIXED............................................................................................................................................................200 STEER COLUMN TELESCOPIC.......................................................................................................................................................202 STEER PUMP ASSEMBLY...........................................................................................................................................................204 TURN SIGNAL SWITCH............................................................................................................................................................206 STEER TIRES AND WHEELS........................................................................................................................................................208 STEERING ACCUMULATOR..........................................................................................................................................................209 BRAKE/ACCELERATOR SYSTEM..........................................................................................................................................................211 ACCELERATOR PEDAL ASSEMBLY- STANDARD..........................................................................................................................................214 ACCELERATOR PEDAL ASSEMBLY - MONOTROL.........................................................................................................................................215 BRAKE PEDAL LINKAGE...........................................................................................................................................................216 BRAKE ASSEMBLY................................................................................................................................................................218 BRAKE MASTER CYLINDER ASSEMBLY................................................................................................................................................220 PARK BRAKE ASSEMBLY...........................................................................................................................................................222 PARK BRAKE AUTOMATIC..........................................................................................................................................................224 HYDRAULIC SYSTEM..................................................................................................................................................................227 HYDRAULIC SUPPLY AND RETURN...................................................................................................................................................230 HYDRAULIC SUPPLY AND RETURN WITH METAL HYDRAULIC TANK.........................................................................................................................232 HYDRAULIC HOSES STEERING......................................................................................................................................................234 HYDRAULIC HOSES HOIST, TILT AND AUXILIARY.....................................................................................................................................236 HYDRAULIC FILTER HOUSING......................................................................................................................................................238 MANUAL CONTROL LEVERS.........................................................................................................................................................240 MANUAL CONTROL LEVERS.........................................................................................................................................................244 HYDRAULIC VALVE ASSEMBLY MANUAL - THREE AND FOUR FUNCTION ....................................................................................................................248 HYDRAULIC CONTROL VALVE MANUAL - THREE AND F0UR FUNCTION .....................................................................................................................250 VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY MANUAL HYDRAULIC....................................................................................................................252 HYDRAULIC VALVE ASSEMBLY ELECTRONIC - THREE AND FOUR FUNCTION ................................................................................................................254 HYDRAULIC CONTROL VALVE ELECTRONIC - THREE AND F0UR FUNCTION .................................................................................................................256 VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY ELECTRIC HYDRAULIC..................................................................................................................258 VALVE ASSEMBLY INLET SECTION - MANUAL AND ELECTRONIC .........................................................................................................................260 TILT CYLINDER AND MAST INSTALLATION...........................................................................................................................................262 TILT CYLINDERS E45-55XN.......................................................................................................................................................264 TILT CYLINDERS E60-70XN.......................................................................................................................................................266 Mast-Two Stage Limited Free-Lift..................................................................................................................................................269 OUTER MAST TWO STAGE LIMITED FREE-LIFT........................................................................................................................................272 INNER MAST TWO STAGE LIMITED FREE-LIFT........................................................................................................................................274 MAIN LIFT TWO STAGE LIMITED FREE-LIFT.........................................................................................................................................276 MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT...............................................................................................................................280 CARRIAGE TWO STAGE LIMITED FREE-LIFT..........................................................................................................................................284 HEADER HOSE TWO STAGE LIMITED FREE-LIFT.......................................................................................................................................286 Mast-Three Stage Full Free-Lift...................................................................................................................................................289 OUTER MAST THREE STAGE FULL FREE-LIFT.........................................................................................................................................292 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT..................................................................................................................................294 INNER MAST THREE STAGE FULL FREE-LIFT.........................................................................................................................................298 MAIN LIFT THREE STAGE FULL FREE-LIFT..........................................................................................................................................300 MAIN CYLINDER LEFT HAND - THREE STAGE FULL FREE-LIFT .........................................................................................................................304 MAIN CYLINDER RIGHT HAND - THREE STAGE FULL FREE-LIFT ........................................................................................................................308 FREE-LIFT THREE STAGE FULL FREE-LIFT..........................................................................................................................................312 FREE-LIFT CYLINDERS THREE STAGE FULL FREE-LIFT................................................................................................................................316 CARRIAGE THREE STAGE FULL FREE-LIFT...........................................................................................................................................320 CARRIAGE HEAVY DUTY - THREE STAGE FULL FREE-LIFT .............................................................................................................................322 HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N D508V17872H) (→ S/N D563V11658H) .............................................................................................324 HEADER HOSE THREE STAGE FULL FREE-LIFT (S/N D563V11659H →) (S/N D508V17873H →) .............................................................................................328 Mast-Two Stage Full Free-Lift.....................................................................................................................................................331 OUTER MAST TWO STAGE FULL FREE-LIFT...........................................................................................................................................334 INNER MAST TWO STAGE FULL FREE-LIFT...........................................................................................................................................336 MAIN LIFT TWO STAGE FULL FREE-LIFT............................................................................................................................................338 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT .....................................................................................................................340 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT ......................................................................................................................342 FREE-LIFT TWO STAGE FULL FREE-LIFT............................................................................................................................................344 FREE-LIFT CYLINDERS TWO STAGE FULL FREE-LIFT..................................................................................................................................348 CARRIAGE TWO STAGE FULL FREE-LIFT.............................................................................................................................................352 CARRIAGE HEAVY DUTY - TWO STAGE FULL FREE-LIFT ...............................................................................................................................354 HEADER HOSE TWO STAGE FULL FREE-LIFT..........................................................................................................................................356 MAST-FOUR STAGE FULL FREE-LIFT....................................................................................................................................................359 OUTER MAST FOUR STAGE FULL FREE-LIFT..........................................................................................................................................362 INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT.................................................................................................................................364 INTERMEDIATE 3 MAST FOUR STAGE FULL FREE-LIFT.................................................................................................................................366 INNER MAST FOUR STAGE FULL FREE-LIFT..........................................................................................................................................368 MAIN LIFT FOUR STAGE FULL FREE-LIFT...........................................................................................................................................370 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT .....................................................................................................................372 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ....................................................................................................................374 FREE-LIFT FOUR STAGE FULL FREE-LIFT...........................................................................................................................................376 FREE-LIFT CYLINDERS FOUR STAGE FULL FREE-LIFT.................................................................................................................................379 CARRIAGE FOUR STAGE FULL FREE-LIFT............................................................................................................................................382 CARRIAGE HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ..............................................................................................................................384 HEADER HOSE FOUR STAGE FULL FREE-LIFT (→ 12/2009) ...........................................................................................................................386 HEADER HOSE FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .....................................................................................................390 HOSE CHANNELS HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ..........................................................................................................394 DRIVE AXLE MOUNTING WITH SPACER...............................................................................................................................................396 OPTIONS...........................................................................................................................................................................397 DISPLAY LOW MOUNT.............................................................................................................................................................402 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) ..............................................................................404 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .........................................406 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (→ S/N D507V02972H) (→ S/N D562V02053H) ..........................408 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ...............................410 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ...................412 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ....414 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .........416 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V27242H) (→ S/N D509V02103H) (→ S/N D563V11350H) (→ S/N D564V02121H) .............................418 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D563V11351H →) (S/N D509V02104H →) (S/N D564V02122H →) .............................420 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D508V27243H →) (S/N D563V11351H →) ........................422 AUXILIARY TUBE EXTENSIONS FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) .....................................................................................................426 AUXILIARY TUBE EXTENSIONS FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) .....................................................................................................428 AUXILIARY TUBE EXTENSIONS FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................430 FIRE EXTINGUISHER.............................................................................................................................................................432 MIRRORS.......................................................................................................................................................................433 MIRRORS WITH DRIVE-THRU RACK OVERHEAD GUARD...................................................................................................................................434 MIRROR PANORAMIC..............................................................................................................................................................435 REAR DRIVE HANDLE.............................................................................................................................................................436 IMPACT SENSOR.................................................................................................................................................................438 DOME LIGHT....................................................................................................................................................................440 DC-DC CONVERTER AND ATTACHING PARTS...........................................................................................................................................442 BACK-UP ALARM.................................................................................................................................................................444 ACCUMULATOR...................................................................................................................................................................446 TAIL LIGHT MOUNTING OVERHEAD GUARD WITH DRIVE THRU RACK.......................................................................................................................448 FRONT WORKLIGHT MOUNTING OVERHEAD GUARD WITH DRIVE-THRU RACK..................................................................................................................450 REAR WORK AND TAIL LIGHT MOUNTING DRIVE-THRU OVERHEAD GUARD...................................................................................................................451 INTEGRAL SIDE-SHIFT CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................................................454 INTEGRAL SIDE-SHIFT CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT .............................................................................................................456 INTEGRAL SIDE-SHIFT CARRIAGE - THREE STAGE FULL FREE-LIFT ....................................................................................................................460 INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO AND THREE STAGE FULL FREE-LIFT .....................................................................................................462 INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ............................................................................................................464 INTEGRAL SIDE-SHIFT CYLINDER..................................................................................................................................................466 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ............................................................................................................468 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT .............................................................................................................469 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ...............................................................................................................470 INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT..................................................................................................................471 FIELD CONVERSION KITS.............................................................................................................................................................473 ACCELERATOR PEDAL.............................................................................................................................................................476 ACCUMULATOR...................................................................................................................................................................476 ADD ON OPTION KITS LIGHTS.....................................................................................................................................................476 ADD-ON OPTION KITS............................................................................................................................................................476 BATTERY REMOVAL OPTIONS.......................................................................................................................................................477 DC TO DC CONVERTER KITS.......................................................................................................................................................477 FIRE EXTINGUISHER KIT.........................................................................................................................................................478 MIRROR CONVERSION KITS........................................................................................................................................................478 MISCELLANEOUS KITS............................................................................................................................................................478 PARK BRAKE KIT................................................................................................................................................................478 REAR DRIVE HANDLE KITS........................................................................................................................................................478 WIDE TREAD KITS...............................................................................................................................................................478 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.......................................................................................................................479 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT.......................................................................................................................481 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT.........................................................................................................................483 AUXILIARY TUBE EXTENSION KIT..................................................................................................................................................484 NUMERICAL INDEX...................................................................................................................................................................487
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HYSTER E45XN E50XN E55XN E60XN E65XN E70XN (A268) PARTS MANUAL – PDF DOWNLOAD:
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