Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Hyster E70Z E80Z E100Z ZS E120Z (E098) Parts Manual – PDF DOWNLOAD
Original price was: $89.95.$29.95Current price is: $29.95.
Hyster E70Z E80Z E100Z ZS E120Z (E098) Parts Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Hyster E70Z E80Z E100Z ZS E120Z (E098) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E70Z E80Z E100Z ZS E120Z (E098) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E70Z E80Z E100Z ZS E120Z (E098) Parts Manual – PDF DOWNLOAD
Frame..................................................................................................... 17 FLOORPLATES AND COVERS................................................................................ 20 EE/CRE INSTALLATION................................................................................... 22 BATTERY SPACER........................................................................................ 24 HOOD.................................................................................................. 26 SEAT NON-SUSPENSION................................................................................... 28 SEAT SEMI-SUSPENSION.................................................................................. 30 SEAT FULL SUSPENSION.................................................................................. 34 SEAT SWIVEL........................................................................................... 38 OVERHEAD GUARD........................................................................................ 42 COUNTERWEIGHT......................................................................................... 44 LABELS................................................................................................ 46 ELECTRONIC LEVER LABELS AUXILIARY SINGLE FUNCTION..................................................... 48 JOYSTICK LABELS....................................................................................... 50 LOAD BACKREST EXTENSION............................................................................... 52 FORKS CLASS III....................................................................................... 54 FORKS CLASS IV........................................................................................ 55 ELECTRICAL SYSTEM......................................................................................... 57 ELECTRICAL SYSTEM..................................................................................... 60 ELECTRICAL SYSTEM ELECTRONIC HYDRAULICS............................................................... 64 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES - DATE CODE 0724 ........................................ 66 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ............. 68 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR fUNCTION) - DATE CODE 0725 THRU 0743 .............. 70 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ....................... 72 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ......................... 74 JOYSTICK.............................................................................................. 76 DASH DISPLAY.......................................................................................... 78 CONTROL PANEL......................................................................................... 80 CONTACTOR PANEL....................................................................................... 84 CONTACTOR LINE........................................................................................ 86 CONTACTOR POWER STEERING.............................................................................. 88 WIRE HARNESS MAIN CONTROL, 36/48 VOLT - SHEET 1 0F 2 (→ S/N E098N02276G) ........................... 90 WIRE HARNESS MAIN CONTROL, 36/48 VOLT - SHEET 2 OF 2 (→ S/N E098N02276G) ........................... 94 WIRE HARNESS MAIN CONTROL, 80 VOLT - SHEET 1 0F 2 (→ S/N E098N02276G) .............................. 98 WIRE HARNESS MAIN CONTROL, 80 VOLT - SHEET 2 0F 2 (→ S/N E098N02276G) ..............................102 MAIN WIRE HARNESS 36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N E098N02277G →) .....105 MAIN WIRE HARNESS 36/48 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 OF 2 (S/N E098N02277G →) .....108 MAIN WIRE HARNESS 80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 1 0F 2 (S/N E098N02277G →) ........112 MAIN WIRE HARNESS 80 VOLT, WITH OPERATOR PRESENSE SYSTEM - SHEET 2 0F 2 (S/N E098N02277G →) ........116 WIRE HARNESS DASH.....................................................................................119 WIRE HARNESS LIGHTS - WITH CONVERTER (→ S/N E098N02082F) ...........................................120 WIRE HARNESS LIGHTS - WITH CONVERTER (S/N E098N02083F →) ...........................................124 WIRE HARNESS LIGHTS - WITHOUT DC CONVERTER (→ S/N E098N02082F) .....................................128 WIRE HARNESS LIGHTS - WITHOUT DC CONVERTER (S/N E098N02083F →) .....................................130 WIRE HARNESS PRESSURE SWITCH..........................................................................132 WIRE HARNESS SHIFT LEVER..............................................................................133 WIRE HARNESS ELECTRONIC HYDRAULIC CONTROL VALVE.......................................................134 WIRE HARNESS JOYSTICK.................................................................................136 WIRE HARNESS FAN......................................................................................137 DRIVE UNIT................................................................................................139 DRIVE TIRE AND WHEEL..................................................................................142 DRIVE AXLE............................................................................................144 TRANSMISSION..........................................................................................148 TRACTION MOTOR........................................................................................152 STEERING SYSTEM...........................................................................................155 STEER AXLE............................................................................................158 STEER CYLINDER........................................................................................162 STEER MOTOR AND PUMP..................................................................................164 GEAR PUMP.............................................................................................166 STEERING COLUMN AND ATTACHING PARTS...................................................................168 STEER PUMP ASSEMBLY...................................................................................170 SHIFT LEVER...........................................................................................172 STEER TIRE AND WHEEL..................................................................................174 BRAKE/ACCELERATOR SYSTEM..................................................................................175 PARK BRAKE LEVER-ACTUATED.............................................................................178 PARK BRAKE LINKAGE SEAT-ACTUATED (→ S/N E098N01502E) ................................................180 PARK BRAKE LINKAGE SEAT ACTUATED (S/N E098N01503E →) ................................................184 BRAKE ASSEMBLY SEAT ACTUATED..........................................................................188 BRAKE PRESSURE SWITCH.................................................................................190 BRAKE LINKAGE.........................................................................................192 BRAKE ASSEMBLY........................................................................................194 MASTER CYLINDER.......................................................................................198 ACCELERATOR...........................................................................................200 ACCELERATOR PEDAL ASSEMBLY MONOTROL...................................................................202 HYDRAULIC SYSTEM..........................................................................................205 HYDRAULIC SUPPLY AND RETURN MANUAL HYDRAULICS.........................................................208 HYDRAULIC SUPPLY AND RETURN WITH ELECTRONIC HYDRAULICS................................................210 MAST INSTALLATION.....................................................................................212 TILT CYLINDERS........................................................................................214 HYDRAULICS SINGLE PUMP AND MOTOR......................................................................216 HYDRAULIC PUMP MOTOR AND MOUNTING.....................................................................218 HYDRAULIC MOTOR.......................................................................................220 HYDRAULIC GEAR PUMP...................................................................................222 HYDRAULIC OIL TANK BREATHER..........................................................................224 HYDRAULIC FILTER......................................................................................226 HYDRAULIC CONTROL HAND LEVERS.........................................................................228 HYDRAULIC CONTROL VALVE MANUAL CONTROL - TWO FUNCTION (→ S/N E098N02276G) ..........................232 HYDRAULIC CONTROL VALVE (MANUAL) 2 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N E098N02277G →) ....236 HYDRAULIC CONTROL VALVE MANUAL CONTROL - THREE FUNCTION (→ S/N E098N02276G) ........................240 HYDRAULIC CONTROL VALVE (MANUAL) 3 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N E098N02277G →) ....244 HYDRAULIC CONTROL VALVE MANUAL CONTROL - FOUR FUNCTION (→ S/N E098N02276G) .........................248 HYDRAULIC CONTROL VALVE (MANUAL) 4 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N E098N02277G →) ....252 HYDRAULIC CONTROL VALVE MANUAL CONTROL - FIVE FUNCTION (→ S/N E098N02276G) .........................256 HYDRAULIC CONTROL VALVE (MANUAL) 5 FUNCTION - WITH OPERATOR PRESENCE SYSTEM (S/N E098N02277G →) ....260 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS ELECTRONIC CONTROL........................................264 ELECTRONIC HYDRAULICS CONTROL VALVE MAIN SECTION......................................................266 ELECTRONIC HYDRAULIC CONTROL VALVE AUXILIARY SECTION, HIGH FLOW.......................................270 HYDRAULIC HOSES AUXILIARY.............................................................................272 Mast-Two Stage Limited Free-Lift..........................................................................275 OUTER MAST TWO STAGE LIMITED FREE-LIFT................................................................278 INNER MAST TWO STAGE LIMITED FREE-LIFT................................................................280 MAIN LIFT TWO STAGE LIMITED FREE-LIFT.................................................................282 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E70-80Z, E100ZS .....................................286 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E100-120Z ...........................................288 HEADER HOSES TWO STAGE LIMITED FREE-LIFT - MAST HEIGHTS 3650MM, 3390MM, 3990MM .......................290 HEADER HOSES TWO STAGE LIMITED FREE-LIFT - MAST HEIGHTS 2790 AND 3050 MM .............................294 CARRIAGE..............................................................................................298 Mast-Three Stage Full Free-Lift...........................................................................301 OUTER MAST THREE STAGE FULL FREE-LIFT.................................................................304 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT..........................................................308 INNER MAST THREE STAGE FULL FREE-LIFT.................................................................310 MAIN LIFT THREE STAGE FULL FREE-LIFT..................................................................312 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT.........................................................316 FREE-LIFT THREE STAGE FULL FREE-LIFT..................................................................320 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.........................................................324 HEADER HOSES THREE STAGE FULL FREE-LIFT...............................................................328 HEADER HOSES THREE STAGE FULL FREE-LIFT - MAST HEIGHT 5240 AND 5500MM ................................332 CARRIAGE THREE STAGE FULL FREE-LIFT...................................................................336 Mast-Two Stage Full Free-Lift.............................................................................339 OUTER MAST TWO STAGE FULL FREE-LIFT...................................................................342 INNER MAST TWO STAGE FULL FREE-LIFT...................................................................344 MAIN LIFT TWO STAGE FULL FREE-LIFT....................................................................346 MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT..........................................................348 FREE-LIFT TWO STAGE FULL FREE-LIFT....................................................................352 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT...........................................................356 HEADER HOSES TWO STAGE FULL FREE-LIFT - MAST HEIGHTS 3650 AND 3390MM .................................360 HEADER HOSES TWO STAGE FULL FREE-LIFT - MAST HEIGHTS 3050 AND 2790MM .................................364 CARRIAGE TWO STAGE FULL FREE-LIFT.....................................................................368 OPTIONS...................................................................................................371 STROBE LIGHT..........................................................................................374 ACCUMULATOR...........................................................................................376 DC CONVERTER AND ATTACHING PARTS......................................................................377 DRIVE LIGHTS 12 VOLT..................................................................................378 LED BACK-UP AND BRAKE LIGHTS..........................................................................380 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT - E70-80Z, E100ZS ...........................382 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT - E100-120Z .................................384 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E70-80Z, E100ZS .....................................386 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E100-120Z ...........................................388 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E70-80Z, E100ZS .......................................390 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E100-120Z .............................................392 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ................394 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ................396 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV .................398 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .................400 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ..................402 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ...................404 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ...................406 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ....................408 FIELD CONVERSION KITS.....................................................................................411 ELECTRICAL CONVERSIONS................................................................................414 CONTROL VALVE CONVERSION KITS.........................................................................414 MISCELLANEOUS CONVERSION KITS.........................................................................414 AUDIBLE ALARM KITS....................................................................................414 ADD-ON OPTION KITS....................................................................................414 NUMERICAL INDEX...........................................................................................415
IMAGES PREVIEW OF THE MANUAL:
HYSTER E70Z E80Z E100Z ZS E120Z (E098) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
