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Hyster FORTIS® H80 H90 H100 H110 H120FT (P005) Parts Manual – PDF DOWNLOAD
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Hyster FORTIS® H80 H90 H100 H110 H120FT (P005) Parts Manual – PDF DOWNLOAD
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Description
Hyster FORTIS® H80 H90 H100 H110 H120FT (P005) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster FORTIS® H80 H90 H100 H110 H120FT (P005) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster FORTIS® H80 H90 H100 H110 H120FT (P005) Parts Manual – PDF DOWNLOAD
Frame......................................................................................................................................................... 25 HOOD ASSEMBLY............................................................................................................................................. 30 FENDERS................................................................................................................................................... 34 OVERHEAD GUARD............................................................................................................................................ 36 COWL MOUNT................................................................................................................................................ 38 COUNTERWEIGHT............................................................................................................................................. 40 MUD GUARDS................................................................................................................................................ 42 CAB ASSEMBLY WITH STEEL DOORS SHEET 1 OF 3................................................................................................................ 44 CAB ASSEMBLY WITH STEEL DOORS SHEET 2 OF 3................................................................................................................ 46 CAB ASSEMBLY WITH STEEL DOORS SHEET 3 OF 3................................................................................................................ 48 CAB ASSEMBLY WITH STEEL DOORS WINDOWS AND WIPERS - MECHANICALLY SEALED FRONT WINDOW ...................................................................... 50 CAB ASSEMBLY WITH STEEL DOORS WINDOWS AND WIPERS - ADHESIVE SEALED FRONT WINDOW .......................................................................... 52 CAB ASSEMBLY WITH STEEL DOORS COVERS, SEALS, SHIMS, AND FASTENERS......................................................................................... 54 CAB ASSEMBLY WITH STEEL DOORS FAN......................................................................................................................... 56 CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR COMPONENTS.................................................................................................. 58 CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR HEATER COMPONENTS........................................................................................... 60 CAB ASSEMBLY WITH STEEL DOORS LEFT HAND DOOR COMPONENTS................................................................................................... 62 HEATER HOSE ARRANGEMENT GM 4.3L LPG WITH CAB - GFI OPTION (→ S/N P005V04468J EXC. 04255, 04460) ........................................................ 64 HEATER HOSE ARRANGEMENT GM 4.3L LPG WITH CAB - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ........................................................ 66 HEATER HOSE ARRANGEMENT GM 4.3L GASOLINE (GFI OPTION) - WITH CAB ........................................................................................ 68 HEATER HOSE ARRANGEMENT CUMMINS QSB 3.3L DIESEL - WITH CAB ............................................................................................... 70 NON SUSPENSION SEAT....................................................................................................................................... 72 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS (S/N P005V02738H → INC. 02724) .......................................................................... 74 SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N P005V02737H EXC. 02724) ................................................................ 76 SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (S/N P005V02738H → INC. 02724) ................................................................ 78 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N P005V02735H EXC. 02724) ................................................................ 80 FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N P005V02735H EXC. 02724) ......................................................... 82 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 (S/N P005V02738H → INC. 02724) ................................ 84 FULL SUSPENSION SEAT SHEET 2 OF 3 (S/N P005V02738H → INC. 02724) ........................................................................................ 88 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 3 OF 3 (S/N P005V02738H → INC. 02724) .............................................................. 90 ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N P005V02738H → INC. 02724) .......................................... 92 ARMREST ASSEMBLY MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N P005V02738H → INC. 02724) .............................................................. 94 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS...................................................................................................... 96 LABELS EXTERIOR........................................................................................................................................... 98 LABELS INTERIOR...........................................................................................................................................100 ELECTRONIC LEVER LABELS MINI LEVERS.......................................................................................................................102 FORKS STANDARD TAPER - CLASS III .........................................................................................................................104 FORKS STANDARD TAPER - CLASS IV ..........................................................................................................................105 FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ............................................................................................106 LOAD BACK REST EXTENSION..................................................................................................................................108 FLOOR PLATES AND COVERS...................................................................................................................................110 LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER ..........................................................................................................114 ENGINE ASSEMBLY...............................................................................................................................................117 EXHAUST SYSTEM GM 4.3L, GASOLINE AND LPG..................................................................................................................122 EXHAUST WRAPS GM 4.3L GASOLINE AND LPG....................................................................................................................126 EXAUST SYSTEM OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL .................................................................................................128 EXAUST SYSTEM COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ............................................................................................130 EXHAUST WRAPS CUMMINS QSB 3.3L DIESEL.....................................................................................................................132 COOLING GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE .........................................................................134 COOLING GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE .................................................................136 COOLING CUMMINS QSB 3.3L DIESEL...........................................................................................................................140 FAN SHROUD WITH RADIATOR SCREEN GASOLINE AND LPG..........................................................................................................144 FAN SHROUD WITHOUT RADIATOR SCREEN GASOLINE AND LPG.......................................................................................................146 ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG.................................................................................................................148 ELECTRICAL MOUNTING PLATE GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ..............................................................150 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE - PSI OPTION ..................................................................................152 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG - GFI OPTION .................................................................................................154 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .........................................................156 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG.............................................................................................................158 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG (GFI OPTION) - SHEET 1 OF 3 ...................................................................................160 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG (GFI OPTION) - SHEET 2 OF 3 ...................................................................................164 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG (GFI OPTION) - SHEET 3 OF 3 ...................................................................................168 FAN ASSEMBLY GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ..............................................................170 PULLEY AND TENSIONER GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ......................................................172 CRANKSHAFT PULLEY GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ..........................................................174 EXHAUST MANIFOLDS GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .........................................................175 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ....................................................176 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE - PSI OPTION ........................................................................................177 CYLINDER HEAD GM 4.3L GASOLINE AND LPG....................................................................................................................178 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG...................................................................................................................180 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - GFI OPTION ...............................................................................................184 CAMSHAFT AND OIL PAN GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ......................................................188 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - GFI OPTION .....................................................................................192 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .............................................196 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE - PSI OPTION .....................................................................................................198 COIL ASSEMBLY GM 4.3L GASOLINE AND LPG - GFI Option ......................................................................................................200 DISTRIBUTER AND COIL GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .......................................................201 OIL PUMP GM 4.3L GASOLINE AND LPG.........................................................................................................................202 WATER BYPASS GM 4.3L GASOLINE - PSI OPTION ...............................................................................................................204 ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL...................................................................................................................205 FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL......................................................................................................................206 LIFTING BRACKET CUMMINS QSB 3.3L DIESEL...................................................................................................................208 FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL..............................................................................................................210 CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL....................................................................................................................212 CYLINDER HEAD CUMMINS QSB 3.3L DIESEL.....................................................................................................................214 THERMOSTAT CUMMINS QSB 3.3L DIESEL........................................................................................................................216 WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL.............................................................................................................218 OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL.....................................................................................................220 OIL PAN CUMMINS QSB 3.3L DIESEL...........................................................................................................................222 OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL...................................................................................................................224 OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL.............................................................................................................225 FRONT GEAR HOUSING CUMMINS QSB 3.3L DIESEL................................................................................................................226 CAMSHAFT CUMMINS QSB 3.3L DIESEL..........................................................................................................................227 VALVE COVER CUMMINS QSB 3.3L DIESEL.......................................................................................................................228 ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL..................................................................................................................230 PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL.........................................................................................................232 CRANKSHAFT CUMMINS QSB 3.3L DIESEL........................................................................................................................234 CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL................................................................................................................236 TURBOCHARGER CUMMINS QSB 3.3L DIESEL......................................................................................................................238 TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL.............................................................................................................240 EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL..................................................................................................................242 AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL...............................................................................................................244 STARTING AID CUMMINS QSB 3.3L DIESEL......................................................................................................................246 VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL..................................................................................................................247 WATER OUTLET CONNECTION CUMMINS QSB 3.3L DIESEL...........................................................................................................248 FUEL SYSTEM...................................................................................................................................................249 AIR CLEANER GM 4.3L, GASOLINE AND LPG - GFI Option .......................................................................................................254 AIR CLEANER GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ...............................................................256 AIR CLEANER CUMMINS QSB 3.3L DIESEL.......................................................................................................................258 AIR FILTER................................................................................................................................................260 PRE-CLEANER AND MOUNT.....................................................................................................................................261 FUEL SYSTEM GM 4.3L LPG - GFI Option (→ S/N P005V04468J EXC. 04255, 04460) .............................................................................262 FUEL SYSTEM GM 4.3L LPG - PSI Option (S/N P005V04469J → INC. 04255, 04460) ............................................................................266 COOLANT HOSES GM 4.3L LPG WITH CAB - PSI (S/N P005V04469J → INC. 04255, 04460) .........................................................................268 THROTTLE BODY ASSEMBLY GM 4.3L LPG - 2007-2009 SERIES (→ S/N P005V02631H) ..............................................................................270 THROTTLE BODY ASSEMBLY GM 4.3L LPG - GFI Option (S/N P005V02632H ↔ S/N P005V04468J EXC. 04255, 04460) ..................................................272 THROTTLE BODY GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ..........................................................................274 REGULATOR GM 4.3L LPG - GFI Option (→ S/N P005V04468J EXC. 04255, 04460) ...............................................................................276 LPG REGULATOR AND MIXER GM 4.3L - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .....................................................................278 LPG CONVERTER GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ..........................................................................279 LPG LOCK OFF GM 4.3L - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ................................................................................280 LPG TANK BRACKET SWING OUT, DROP DOWN.....................................................................................................................282 LPG TANK BRACKET SWING OUT................................................................................................................................286 FUEL SYSTEM GM 4.3L, GASOLINE - GFI OPTION ...............................................................................................................290 FUEL SYSTEM GM 4.3L GASOLINE - PSI OPTION ................................................................................................................292 FUEL SENDER AND ATTACHING PARTS GM 4.3L GASOLINE - PSI OPTION ............................................................................................294 THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE - GFI OPTION .......................................................................................296 THROTTLE BODY GM 4.3L GASOLINE - PSI OPTION ..............................................................................................................298 FUEL SYSTEM CUMMINS QSB 3.3L DIESEL.......................................................................................................................300 FUEL CAP DIESEL...........................................................................................................................................302 FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL...............................................................................................304 FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL...............................................................................................................306 FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL................................................................................................................308 FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL..............................................................................................................310 FUEL FILTER CUMMINS QSB 3.3L DIESEL.......................................................................................................................312 WATER SEPARATOR CUMMINS QSB 3.3L DIESEL...................................................................................................................313 MONOTROL PEDAL ASSEMBLY...................................................................................................................................314 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL................................................................................................316 ELECTRICAL SYSTEM.............................................................................................................................................319 COWL ELECTRICAL ELECTRO-HYDRAULIC.........................................................................................................................324 COWL ELECTRICAL MANUAL HYDRAULIC (→ S/N P005V02228G) ....................................................................................................326 COWL ELECTRICAL MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM (S/N P005V02229G →) ...................................................................328 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - GFI OPTION ...........................................................................................330 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - PSI OPTION ...........................................................................................332 ENGINE SAFETY ELECTRICAL SYSTEM GM 4.3L - GASOLINE AND LPG ...............................................................................................334 SPARK PLUGS AND WIRES GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .....................................................337 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ......................................................338 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE - PSI OPTION ..........................................................................................340 DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG.............................................................................................................342 ELECTRICAL SYSTEM RIGHT HAND CHASSIS......................................................................................................................344 ENGINE ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL..........................................................................................................346 ENGINE SAFETY ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL...................................................................................................348 ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL.............................................................................................350 SEALED ALTERNATOR AND MOUNTING GM 4.3L, GASOLINE AND LPG - GFI Option ....................................................................................352 ALTERNATOR AND MOUNTING GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ................................................................353 ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL...........................................................................................................354 SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL....................................................................................................356 STARTER GM 4.3L...........................................................................................................................................358 STARTER MOTOR CUMMINS QSB 3.3L DIESEL.....................................................................................................................360 BATTERY CABLES GM 4.3L GASOLINE AND LPG - GFI OPTION .....................................................................................................362 BATTERY CABLES GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .............................................................364 BATTERY CABLES CUMMINS QSB 3.3L DIESEL....................................................................................................................366 BATTERY CABLES CUMMINS QSB 3.3L DIESEL - ENGINE SAFETY ELECTRICAL ........................................................................................368 REMOTE KEY SWITCH.........................................................................................................................................370 INSTRUMENT CLUSTER........................................................................................................................................371 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB .......................................................................................................372 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD ............................................................................................374 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) (→ S/N P005V02738H EXC. 02724) ............................................................376 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N P005V02738H EXC. 02724) ..............................................................378 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N P005V02738H → INC. 02724) .......................................................................380 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION (S/N P005V02738H → INC. 02724) ........................................................................382 MAST TILT SENSOR..........................................................................................................................................384 LOAD WEIGH ELECTRICAL.....................................................................................................................................386 TRANSMISSION ELECTRICAL SYSTEM............................................................................................................................388 POWER DISTRIBUTION MODULE.................................................................................................................................390 FUSE BOX GM 4.3L LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) ................................................................................392 IMPACT SENSOR.............................................................................................................................................394 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L (→ S/N P005V03369H) .................................................................................396 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L (S/N P005V03370H →) .................................................................................402 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (→ S/N P005V03369H) .........................................................................408 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (S/N P005V03370H →) .........................................................................414 WIRE HARNESS SEAT JUMPER (→ S/N P005V02735H EXC. 02724) .................................................................................................420 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L, GASOLINE (→ S/N P005V02631H) .................................................................................422 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE (SERIES 2010) (S/N P005V02632H →) ....................................................................424 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (→ S/N P005V02631H) ......................................................................................426 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL SENSOR) (S/N P005V02632H →) ..........................................428 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL SENSOR) (S/N P005V02632H →) .......................................430 WIRE HARNESS ENGINE - CUMMINS QSB 3.3L DIESEL ............................................................................................................432 WIRE HARNESS ENGINE - GM 4.3L GASOLINE (→ S/N P005V02631H) .............................................................................................434 WIRE HARNESS (ENGINE) GM 4.3L GASOLINE (2010 SERIES) - WITH CATALYTIC CONVERTER (S/N P005V02632H →) ....................................................438 WIRE HARNESS ENGINE - GM 4.3L LPG (→ S/N P005V02631H) ..................................................................................................442 WIRE HARNESS (ENGINE) GM 4.3L LPG (GFI OPTION) - 2010 SERIES (S/N P005V02632H ↔ S/N P005V04468J EXC. 04255, 04460) .....................................446 WIRE HARNESS (ENGINE) GM 4.3L, LPG - PSI OPTION (S/N P005V04469J → INC. 04255, 04460) .................................................................450 WIRE HARNESS ALTERNATOR - CUMMINS QSB 3.3L DIESEL ........................................................................................................454 WIRE HARNESS SEALED ALTERNATOR - GM 4.3L GS AND LPS ......................................................................................................456 WIRE HARNESS SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................................458 WIRE HARNESS TRANSMISSION - SINGLE SPEED .................................................................................................................462 WIRE HARNESS TRANSMISSION - DUAL SPEED ...................................................................................................................464 WIRE HARNESS COWL WITH MONOTROL PEDAL - (WITH RETURN TO SET TILT) (WITH HYDRAULIC PUMP SOLENOID) .........................................................466 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ..............................................................................470 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH OPERATOR PRESENCE SYSTEM (S/N P005V02229G →) ..............................................................474 WIRE HARNESS COWL WITH FORWARD/REVERSE - MANUAL WITH OPERATOR PRESENCE (S/N P005V02229G →) .............................................................478 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ...................................................................................................482 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ....................................................................................................484 WIRE HARNESS LIGHTS - WITH OVERHEAD GUARD ................................................................................................................486 WIRE HARNESS LOW FUEL SENSOR..............................................................................................................................488 WIRE HARNESS AIR CONDITIONER (3/2012 →) .................................................................................................................490 TRANSMISSION..................................................................................................................................................493 TRANSMISSION MOUNTING.....................................................................................................................................496 TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL..................................................................................................................498 TORQUE CONVERTER GM 4.3L, GASOLINE AND LPG................................................................................................................500 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL (→ 6/2011) .....................................................................502 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL (6/2011 →) .....................................................................504 TRANSMISSION COOLING WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG (→ 6/2011) ....................................................................506 TRANSMISSION COOLING WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG (6/2011 →) ....................................................................508 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG (→ 6/2011) ....................................................................510 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG (6/2011 →) ....................................................................512 TRANSMISSION SINGLE SPEED - SHEET 1 0F 2 .................................................................................................................514 TRANSMISSION SINGLE SPEED - SHEET 2 0F 2 .................................................................................................................518 FORWARD CLUTCH SINGLE SPEED TRANSMISSION..................................................................................................................520 REVERSE CLUTCH SINGLE SPEED TRANSMISSION..................................................................................................................522 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 (→ S/N P005V01909F) ..........................................................................524 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 (→ S/N P005V01909F) ..........................................................................528 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 (S/N P005V01910F →) ..........................................................................530 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 (S/N P005V01910F →) ..........................................................................534 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION...............................................................................................................536 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION..............................................................................................................538 REVERSE CLUTCH DUAL SPEED TRANSMISSION....................................................................................................................540 CONTROL VALVE ASSEMBLY....................................................................................................................................542 Drive Axle....................................................................................................................................................543 DRIVE AXLE AND ATTACHING PARTS DRY BRAKE..................................................................................................................546 DRIVE AXLE ASSEMBLY DRY BRAKE.............................................................................................................................548 DIFFERENTIAL DRY BRAKE....................................................................................................................................552 CARRIER ASSEMBLY DRY BRAKE................................................................................................................................554 DRIVE AXLE AND ATTACHING PARTS WET BRAKE..................................................................................................................556 DRIVE AXLE HOUSING AND HUB WET BRAKE......................................................................................................................558 DIFFERENTIAL WET BRAKE....................................................................................................................................560 WET BRAKE ASSEMBLY........................................................................................................................................564 DRIVE TIRE AND WHEEL SINGLE MOUNT WITH STANDARD TREAD.....................................................................................................566 DRIVE TIRE AND WHEEL SINGLE MOUNT WITH WIDE TREAD.........................................................................................................567 DRIVE TIRE AND WHEEL DUAL MOUNT...........................................................................................................................568 DRIVE TIRE AND WHEEL PNEUMATIC RADIAL.....................................................................................................................569 DRIVE TIRE AND WHEEL HEAVY DUTY...........................................................................................................................572 STEERING SYSTEM...............................................................................................................................................575 STEERING COLUMN AND ATTACHING PARTS GASOLINE AND LPG......................................................................................................578 STEERING COLUMN AND ATTACHING PARTS DIESEL................................................................................................................579 STEERING COLUMN ASSEMBLY GASOLINE AND LPG.................................................................................................................580 STEERING COLUMN ASSEMBLY DIESEL...........................................................................................................................582 STEER CONTROL UNIT........................................................................................................................................584 STEERING LINES............................................................................................................................................586 STEER AXLE................................................................................................................................................588 STEER CYLINDER............................................................................................................................................592 STEER TIRE AND WHEEL......................................................................................................................................594 BRAKE SYSTEM..................................................................................................................................................597 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE ...................................................................................................600 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE (→ 3/2011) ......................................................................................................602 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE (3/2011 →) ......................................................................................................606 BRAKE LINKAGE DUAL PEDALS - WET BRAKE (→ 3/2011) .......................................................................................................608 BRAKE LINKAGE DUAL PEDAL - WET BRAKE (3/2011 →) ........................................................................................................612 BRAKE LINKAGE SINGLE PEDAL - DRY BRAKE (→ 3/2011) ......................................................................................................616 BRAKE LINKAGE SINGLE PEDAL - DRY BRAKE (3/2011 →) ......................................................................................................620 BRAKE LINKAGE DUAL PEDAL - DRY BRAKE (→ 3/2011) ........................................................................................................624 BRAKE LINKAGE DUAL PEDAL - DRY BRAKE (3/2011 →) ........................................................................................................628 BRAKE MASTER CYLINDER ASSEMBLY............................................................................................................................631 BRAKE ASSEMBLY DRY BRAKE..................................................................................................................................634 PARK BRAKE ASSEMBLY.......................................................................................................................................636 PARK BRAKE ASSEMBLY.......................................................................................................................................638 HYDRAULIC SYSTEM..............................................................................................................................................641 HYDRAULIC SUPPLY AND RETURN...............................................................................................................................644 HYDRAULIC FILTER..........................................................................................................................................648 GEAR PUMP.................................................................................................................................................650 GEAR PUMP.................................................................................................................................................652 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS ........................................................................................................654 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS .....................................................................................................656 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS .........................................................................................................658 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ......................................................................................................660 CONTROL VALVE ASSEMBLY MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................................................662 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE..........................................................................................................664 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................................666 VALVE ASSEMBLY, AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .....................................................................668 VALVE ASSEMBLY OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION ..................................................................................670 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION (→ S/N P005B02190G) .........................................................................672 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION (S/N P005B02191G →) .........................................................................674 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION (→ S/N P005B02190G) ..........................................................................676 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION (S/N P005B02191G →) ..........................................................................678 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ........................................................................680 ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION....................................................................................................682 VALVE ASSEMBLY, TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ..........................................................................684 VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N P005V02246G) ...........................................686 VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (S/N P005V02247G →) ...........................................688 VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION (→ S/N P005V02246G) .....................................................690 VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION (S/N P005V02247G →) .....................................................692 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N P005V02246G) ..................................................................694 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (S/N P005V02247G →) ..................................................................696 AUXILIARY HOSES...........................................................................................................................................698 TILT HOSES...............................................................................................................................................700 TILT CYLINDER AND MAST INSTALLATION.......................................................................................................................702 VENT LINE GROUP...........................................................................................................................................704 TILT CYLINDERS............................................................................................................................................706 Mast-Two Stage Limited Free-Lift..............................................................................................................................709 OUTER MAST TWO STAGE LIMITED FREE-LIFT....................................................................................................................712 INNER MAST TWO STAGE LIMITED FREE-LIFT....................................................................................................................716 MAIN LIFT TWO STAGE LIMITED FREE-LIFT.....................................................................................................................720 MAIN CYLINDER (H80-90FT) TWO STAGE LIMITED FREE-LIFT......................................................................................................724 MAIN CYLINDER (H100-120FT) TWO STAGE LIMITED FREE-LIFT....................................................................................................726 HEADER HOSE TWO STAGE LIMITED FREE-LIFT...................................................................................................................728 CARRIAGE TWO STAGE LIMITED FREE-LIFT......................................................................................................................732 Mast-Two Stage Full Free-Lift.................................................................................................................................735 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT.........................................................................................................738 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (→ 6/2009) ............................................................................................742 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (6/2009 →) ............................................................................................746 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT...............................................................................................................750 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (→ 6/2009) ..................................................................................................754 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (6/2009 →) ..................................................................................................758 HEADER HOSE TWO STAGE FULL FREE-LIFT......................................................................................................................762 CARRIAGE TWO STAGE FULL FREE-LIFT.........................................................................................................................766 Mast-Three Stage Full Free-Lift...............................................................................................................................769 OUTER MAST THREE STAGE FULL FREE-LIFT.....................................................................................................................772 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT..............................................................................................................776 INNER MAST THREE STAGE FULL FREE-LIFT.....................................................................................................................780 MAIN LIFT THREE STAGE FULL FREE-LIFT......................................................................................................................784 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT.............................................................................................................788 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ 5/2008) .........................................................................................................792 FREE-LIFT THREE STAGE FULL FREE-LIFT (5/2008 →) .........................................................................................................796 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ 5/2008) ................................................................................................800 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (5/2008 →) ................................................................................................804 HEADER HOSE THREE STAGE FULL FREE-LIFT....................................................................................................................808 CARRIAGE THREE STAGE FULL FREE LIFT.......................................................................................................................812 OPTIONS.......................................................................................................................................................815 STROBE LIGHT LED..........................................................................................................................................818 MIRROR....................................................................................................................................................819 DUAL MIRRORS WITH CAB.....................................................................................................................................820 FIRE EXTINGUISHER.........................................................................................................................................821 BACK-UP ALARM.............................................................................................................................................822 ACCUMULATOR...............................................................................................................................................824 LIFTING EYES..............................................................................................................................................826 GM LPG REGULATOR DRAIN KIT................................................................................................................................828 INTEGRAL SIDE-SHIFT ASSEMBLY H80-90FT - TWO AND THREE STAGE FULL FREE-LIFT ...............................................................................830 INTEGRAL SIDE-SHIFT ASSEMBLY H80-90FT (48 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT .....................................................................832 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (48 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT .....................................................................834 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ......................................................................836 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (48 INCH) - TWO AND THREE STAGE FULL FREE-LIFT .....................................................................838 INTEGRAL SIDE-SHIFT ASSEMBLY H100-120FT (54 AND 60 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ............................................................840 INTEGRAL SIDE-SHIFT ASSEMBLY H100-120FT (54 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT ...................................................................842 INTEGRAL SIDE-SHIFT CARRIAGE H100-120FT (54 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT ...................................................................844 INTEGRAL SIDE-SHIFT CARRIAGE H100-120FT (54 AND 60 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ............................................................846 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT (→ S/N B749V02421G) (→ S/N B750V02496G) ..........................................................848 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (9/2011 →) ...................................................852 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (9/2011 →) ....................................854 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B749V02422G →) (S/N B750V02496G →) ...........856 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT (→ S/N B753V01686G) (→ S/N B754V01572G) .............................................................860 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N B753V01687G →) (S/N B754V01573G →) .......................864 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITH ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECT FITTINGS (S/N B754V01573G →) ....................866 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B753V01687G →) (S/N B754V01573G →) .........868 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITH ATTACHMENT CARRIAGE, MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B754V01573G →) ....870 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B754V01573G →) (S/N B754V01573G →) .............872 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - WITH ATTACHMENT CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B754V01573G →) .....876 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (9/2011 →) ...................................................878 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (9/2011 →) ....................................880 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (9/2011 →) .........................................882 FIELD CONVERSION KITS.........................................................................................................................................885 BRAKE AND INCHING PEDAL CONVERSION........................................................................................................................888 WHEEL CONVERSION..........................................................................................................................................888 SEAT CONVERSION KITS......................................................................................................................................888 WEATHER PROTECTION KITS...................................................................................................................................888 ADD ON OPTION KITS........................................................................................................................................888 AUDIBLE ALARM KITS........................................................................................................................................890 LIGHT KITS................................................................................................................................................890 E-HYDRAULIC CONTROL CONVERSION KITS.......................................................................................................................890 E-HYDRAULIC CONTROL CONVERSION KITS.......................................................................................................................891 HYDRAULIC CONTROL CONVERSIONS MANUAL HYDRAULICS...........................................................................................................891 AUXILIARY TUBE EXTENSION KIT..............................................................................................................................891 MISCELLANEOUS.............................................................................................................................................893 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT...................................................................................................894 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT......................................................................................................895 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT....................................................................................................896 REPAIR KITS BRAKE LINING..................................................................................................................................898 NUMERICAL INDEX...............................................................................................................................................899
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