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Hyster H135FT H155FT (K006) Parts Manual – PDF DOWNLOAD
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Hyster H135FT H155FT (K006) Parts Manual – PDF DOWNLOAD
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Description
Hyster H135FT H155FT (K006) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H135FT H155FT (K006) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H135FT H155FT (K006) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................................................................... 23 OPERATOR COMPARTMENT PLATFORM........................................................................................................................ 26 COWL MOUNT........................................................................................................................................... 28 HOOD ASSEMBLY........................................................................................................................................ 30 HOOD ASSEMBLY........................................................................................................................................ 32 COUNTERWEIGHTS AND REAR FENDERS...................................................................................................................... 34 FLOORPLATES, STEPS AND COVERS........................................................................................................................ 36 OVERHEAD GUARD....................................................................................................................................... 38 INTERIOR PANELS AND COVERS WITH OVERHEAD GUARD....................................................................................................... 40 INTERIOR PANELS AND COVERS WITH CAB.................................................................................................................. 42 CAB ATTACHING PARTS.................................................................................................................................. 44 CAB ASSEMBLY - WITHOUT AIR CONDITIONING ............................................................................................................. 46 CAB ASSEMBLY - WITH AIR CONDITIONING ................................................................................................................ 47 CAB MAIN ASSEMBLY.................................................................................................................................... 48 CAB RIGHT HAND DOOR ASSEMBLY......................................................................................................................... 50 CAB LEFT HAND DOOR ASSEMBLY.......................................................................................................................... 52 CAB WINDOW WIPER SYSTEM.............................................................................................................................. 54 CAB HEATER AND HOSES - GM 4.3L GASOLINE AND LPG ..................................................................................................... 56 CAB HEATER AND HOSES - KUBOTA DIESEL ................................................................................................................ 60 CAB HEATER - WITHOUT AIR CONDITIONING ............................................................................................................... 62 CAB HEATER - WITH AIR CONDITIONING .................................................................................................................. 64 CAB HEATER CONTROL - WITH AIR CONDITIONING .......................................................................................................... 67 CAB HEATER CONTROL - WITHOUT AIR CONDITIONING ....................................................................................................... 68 CAB AIR CONDITIONING SYSTEM - SHEET 1 OF 2 .......................................................................................................... 70 CAB AIR CONDITIONING SYSTEM - SHEET 2 OF 2 .......................................................................................................... 72 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS...................................................................................................... 76 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULICS - SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ........................................................... 78 FULL SUSPENSION SEAT RECLINER AND DAMPER KITS - SHEET 2 OF 4 ........................................................................................ 80 FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 .......................................................................... 82 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 84 ARMREST SLIDER ASSEMBLY.............................................................................................................................. 86 SOUND ABATEMENT...................................................................................................................................... 88 SEAT PAN AND COVERS.................................................................................................................................. 90 LABELS EXTERIOR...................................................................................................................................... 92 LABELS INTERIOR...................................................................................................................................... 94 LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER ..................................................................................................... 96 LABELS MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................................... 98 LOAD BACKREST EXTENSION.............................................................................................................................. 99 FORKS STANDARD TAPER - CLASS IV .....................................................................................................................100 FORKS PIN TYPE.......................................................................................................................................102 ENGINE ASSEMBLY - DIESEL.................................................................................................................................105 ENGINE MOUNTING AND TORQUE CONVERTER KUBOTA DIESEL...................................................................................................110 CYLINDER BLOCK KUBOTA DIESEL.........................................................................................................................112 DIPSTICK KUBOTA DIESEL - 3.6L, 3.8L .................................................................................................................114 OIL PAN KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................115 COVER BEARING CASE KUBOTA DIESEL - 3.6L, 3.8L .......................................................................................................116 CYLINDER HEAD KUBOTA DIESEL - 3.6L ..................................................................................................................117 CYLINDER HEAD KUBOTA DIESEL - 3.8L ..................................................................................................................118 ROCKER ARM ASSEMBLY WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ..............................................................................120 INLET AND EXHAUST VALVES KUBOTA DIESEL - 3.8L .......................................................................................................122 ROCKER ARM SHAFT KUBOTA DIESEL - 3.8L ...............................................................................................................123 PISTON AND CRANKSHAFT KUBOTA DIESEL - 3.6L ..........................................................................................................124 PISTON AND CRANKSHAFT KUBOTA DIESEL - 3.8L ..........................................................................................................126 CYLINDER HEAD COVER KUBOTA DIESEL - 3.6L ............................................................................................................128 CYLINDER HEAD COVER KUBOTA DIESEL - 3.8L ............................................................................................................130 GEAR CASE KUBOTA DIESEL - 3.6L ......................................................................................................................132 GEAR CASE KUBOTA DIESEL - 3.8L ......................................................................................................................133 CAMSHAFT AND IDLE GEAR SHAFT KUBOTA DIESEL - 3.6L ...................................................................................................134 CAMSHAFT AND IDLE GEAR SHAFT KUBOTA DIESEL - 3.8L ...................................................................................................135 FLYWHEEL AND HOUSING KUBOTA DIESEL - 3.6L, 3.8L .....................................................................................................136 FUEL PUMP KUBOTA DIESEL - 3.6L ......................................................................................................................137 FUEL FILTER KUBOTA DIESEL - 3.6L ....................................................................................................................138 INJECTION PUMP HOUSING KUBOTA DIESEL - 3.6L .........................................................................................................139 INJECTION PUMP KUBOTA DIESEL - 3.6L .................................................................................................................140 GOVERNOR KUBOTA DIESEL - 3.6L .......................................................................................................................142 GOVERNOR ACTUATOR AND PLUG KUBOTA DIESEL - 3.6L .....................................................................................................144 SUPPLY PUMP KUBOTA DIESEL - 3.8L ....................................................................................................................145 INJECTION PIPE KUBOTA DIESEL - 3.8L .................................................................................................................146 FUEL RAIL KUBOTA DIESEL - 3.8L ......................................................................................................................147 ALTERNATOR AND PULLEY KUBOTA DIESEL - 3.6L, 3.8L ....................................................................................................148 ALTERNATOR AND PULLEY KUBOTA DIESEL - SEALED ALTERNATOR .............................................................................................150 STARTER KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................152 NOZZLE HOLDER AND GLOW PLUG KUBOTA DIESEL - 3.6L ....................................................................................................153 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - 3.6L ...............................................................................................154 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - 3.8L ...............................................................................................155 WATER PUMP KUBOTA DIESEL - 3.6L .....................................................................................................................156 WATER PUMP KUBOTA DIESEL - 3.8L .....................................................................................................................157 FAN PULLY KUBOTA DIESEL - 3.6L, 3.8L ................................................................................................................158 INLET MANIFOLD KUBOTA DIESEL - 3.6L .................................................................................................................159 INLET MANIFOLD KUBOTA DIESEL - 3.8L .................................................................................................................160 EXHAUST MANIFOLD KUBOTA DIESEL - 3.6L ...............................................................................................................161 EXHAUST MANIFOLD KUBOTA DIESEL - 3.8L ...............................................................................................................162 TURBOCHARGER KUBOTA DIESEL - 3.6L ...................................................................................................................163 TURBOCHARGER KUBOTA DIESEL - 3.8L ...................................................................................................................164 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - 3.6L ......................................................................................................165 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - 3.8L ......................................................................................................166 OIL COOLER KUBOTA DIESEL - 3.6L .....................................................................................................................167 OIL COOLER KUBOTA DIESEL - 3.8L .....................................................................................................................168 EGR VALVE KUBOTA DIESEL - 3.8L ......................................................................................................................169 EGR COOLER KUBOTA DIESEL - 3.8L .....................................................................................................................170 INJECTOR HARNESS KUBOTA DIESEL - 3.8L ...............................................................................................................171 WIRE HARNESS BRACKET KUBOTA DIESEL - 3.8L ...........................................................................................................172 SENSORS 3.8L KUBOTA DIESEL...........................................................................................................................173 OIL SEPARATOR KUBOTA DIESEL..........................................................................................................................174 BREATHER AND SEPARATOR PIPES KUBOTA DIESEL...........................................................................................................175 AIR CLEANER FLANGE AND THROTTLE VALVE................................................................................................................176 AIR CLEANER INLET PIPE...............................................................................................................................177 COOLING SYSTEM KUBOTA DIESEL.........................................................................................................................178 RADIATOR ASSEMBLY KUBOTA DIESEL......................................................................................................................180 EXHAUST SYSTEM KUBOTA 3.6L DIESEL....................................................................................................................182 EXHAUST SYSTEM KUBOTA 3.8L DIESEL....................................................................................................................184 DIESEL PARTICULATE FILTER ASSEMBLY - KUBOTA 3.8L DIESEL .............................................................................................186 DIESEL PARTICULATE FILTER MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL .....................................................................................188 ENGINE ASSEMBLY - GM.....................................................................................................................................191 COOLING SYSTEM GM 4.3L GASOLINE AND LPG..............................................................................................................194 RADIATOR ASSEMBLY GM 4.3L GASOLINE AND LPG...........................................................................................................196 EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG..............................................................................................................198 ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG............................................................................................................200 LIFTING EYE BRACKETS GM 4.3L GASOLINE AND LPG........................................................................................................202 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG........................................................................................................204 FAN DRIVE AND ALTERNATOR MOUNTING GM 4.3L GASOLINE AND LPG...........................................................................................206 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG..........................................................................................................208 ALTERNATOR GM 4.3L GASOLINE AND LPG..................................................................................................................210 EXHAUST MANIFOLDS GM 4.3L GASOLINE AND LPG...........................................................................................................212 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG.....................................................................................................213 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE.................................................................................................214 DISTRIBUTOR AND COIL GM 4.3L GASOLINE AND LPG........................................................................................................215 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE..............................................................................................................216 VALVE COVER AND INTAKE MANIFOLD GM 4.3L GASOLINE AND LPG.............................................................................................218 CYLINDER HEAD GM 4.3L GASOLINE AND LPG...............................................................................................................220 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG..............................................................................................................222 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG........................................................................................................224 OIL PUMP GM 4.3L GASOLINE AND LPG....................................................................................................................228 WATER BYPASS GM 4.3L GASOLINE........................................................................................................................230 FUEL SYSTEM - DIESEL.....................................................................................................................................231 AIR INTAKE KUBOTA DIESEL.............................................................................................................................234 FUEL SYSTEM KUBOTA 3.6L DIESEL.......................................................................................................................236 FUEL SYSTEM KUBOTA 3.8L DIESEL.......................................................................................................................238 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL...........................................................................................240 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL...........................................................................................242 THROTTLE CABLE ASSEMBLY 3.6L KUBOTA DIESEL...........................................................................................................244 E-THROTTLE LINKAGE KUBOTA 3.6L DIESEL................................................................................................................246 FUEL CAP DIESEL......................................................................................................................................248 FUEL SYSTEM - GAS/LPG....................................................................................................................................249 FUEL SYSTEM GM 4.3L GASOLINE.........................................................................................................................252 FUEL SYSTEM GM 4.3L LPG..............................................................................................................................254 AIR INTAKE GM 4.3L GASOLINE AND LPG..................................................................................................................256 AIR FILTER GM 3.4L GASOLINE AND LPG..................................................................................................................258 FUEL SENDING UNIT GM 4.3L GASOLINE...................................................................................................................260 THROTTLE BODY GM 4.3L GASOLINE.......................................................................................................................262 THROTTLE BODY GM 4.3L LPG............................................................................................................................264 LPG REGULATOR AND MIXER GM 4.3L......................................................................................................................266 LPG CONVERTER GM 4.3L LPG...........................................................................................................................268 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL...........................................................................................270 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL...........................................................................................272 SINGLE AND DUAL LPG TANK BRACKETS....................................................................................................................274 COOLANT HOSES GM 4.3L LPG WITH CAB...................................................................................................................276 ELECTRICAL SYSTEM........................................................................................................................................277 COWL ELECTRICAL MANUAL HYDRAULIC.....................................................................................................................282 COWL ELECTRICAL ELECTRO-HYDRAULIC....................................................................................................................284 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG....................................................................................................286 SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG.......................................................................................................288 STARTER GM 4.3L GASOLINE AND LPG.....................................................................................................................290 DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG........................................................................................................292 ENGINE ELECTRICAL SYSTEM KUBOTA 3.6L DIESEL..........................................................................................................294 ENGINE ELECTRICAL SYSTEM KUBOTA 3.8L DIESEL..........................................................................................................296 ALTERNATOR ELECTRICAL KUBOTA DIESEL - STANDARD ALTERNATOR ...........................................................................................298 ALTERNATOR ELECTRICAL KUBOTA DIESEL - SEALED ALTERNATOR .............................................................................................300 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE...................................................................................................302 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG........................................................................................................304 ELECTRICAL SYSTEM RIGHT HAND CHASSIS.................................................................................................................306 BATTERY CABLES GM 4.3L GASOLINE AND LPG..............................................................................................................308 BATTERY CABLES KUBOTA DIESEL.........................................................................................................................310 BATTERY AND CONTROL CABLE DISCONNECT SWITCH KUBOTA DIESEL............................................................................................312 DISPLAY DIESEL PARTICULATE FILTER....................................................................................................................313 FUSE BOX GM 4.3L LPG.................................................................................................................................314 INSTRUMENT CLUSTER...................................................................................................................................315 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .............................................................................316 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ..................................................................318 LOAD WEIGH ELECTRICAL................................................................................................................................320 MAST ELECTRICAL......................................................................................................................................322 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION ...................................................................................................324 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION ....................................................................................................326 POWER DISTRIBUTION MODULE............................................................................................................................328 REMOTE KEY SWITCH....................................................................................................................................330 SEAT BELT SWITCH ADAPTER.............................................................................................................................331 TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION..............................................................................................332 TRANSMISSION ELECTRICAL SYSTEM TWO SPEED TRANSMISSION................................................................................................334 WIRE HARNESS COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL ...........................................................................................336 WIRE HARNESS COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ..........................................................................................340 WIRE HARNESS COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ..........................................................................................344 WIRE HARNESS COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE .........................................................................................348 WIRE HARNESS DPF DISPLAY.............................................................................................................................351 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ..............................................................................................352 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ...............................................................................................354 WIRE HARNESS (ENGINE) GM 4.3L, LPG - PSI OPTION ....................................................................................................356 WIRE HARNESS ENGINE - KUBOTA DIESEL 3.6L (→ 5/2013) ...............................................................................................360 WIRE HARNESS ENGINE - KUBOTA DIESEL 3.6L (5/2013 →) ...............................................................................................362 WIRE HARNESS ENGINE - KUBOTA DIESEL 3.8L ............................................................................................................366 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE ...................................................................................................372 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD..............................................................................................................374 WIRE HARNESS REAR....................................................................................................................................376 WIRE HARNESS RH CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014) ..................................................................378 WIRE HARNESS RH CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →) ..................................................................384 WIRE HARNESS RH CHASSIS - GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE ....................................................................390 WIRE HARNESS RH CHASSIS - KUBOTA 3.6L DIESEL (→ 5/2013) ...........................................................................................396 WIRE HARNESS RH CHASSIS - KUBOTA 3.6L DIESEL (5/2013 →) ...........................................................................................402 WIRE HARNESS RH CHASSIS - KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE .........................................................................408 WIRE HARNESS TRANSMISSION-TWO SPEED - GM 4.3L LPG AND KUBOTA 3.8L DIESEL ............................................................................414 WIRE HARNESS TRANSMISSION-TWO SPEED - KUBOTA 3.6L DIESEL ............................................................................................416 WIRE HARNESS TRANSMISSION-THREE SPEED - GM 4.3L LPG AND KUBOTA DIESEL ...............................................................................418 WIRE HARNESS TRANSMISSION-THREE SPEED - KUBOTA 3.6L AND 3.8L DIESEL (1/2014 →) ....................................................................422 WIRE HARNESS SEALED ALTERNATOR - KUBOTA DIESEL ......................................................................................................425 WIRE HARNESS (AIR CONDITIONING)......................................................................................................................428 TRANSMISSION.............................................................................................................................................431 TRANSMISSION COOLING.................................................................................................................................434 TRANSMISSION MOUNT...................................................................................................................................436 TORQUE CONVERTER GM 4.3L GASOLINE AND LPG............................................................................................................438 TORQUE CONVERTER KUBOTA DIESEL.......................................................................................................................440 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 OF 2 ....................................................................................................442 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 ....................................................................................................444 FORWARD CLUTCH LOW AND SECOND SHAFT THREE SPEED TRANSMISSION - FWD1, RANGE2 .........................................................................446 FORWARD CLUTCH HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION - FWD2 ................................................................................448 REVERSE CLUTCH AND FIRST SHAFT THREE SPEED TRANSMISSION - REV1, RANGE 1 .............................................................................450 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 1 OF 2 ......................................................................................................452 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 2 OF 2 ......................................................................................................454 FORWARD CLUTCH LOW TWO SPEED TRANSMISSION............................................................................................................456 OUTPUT SHAFT TWO SPEED TRANSMISSION..................................................................................................................458 REVERSE CLUTCH TWO SPEED TRANSMISSION................................................................................................................460 CONTROL VALVE THREE SPEED TRANSMISSION...............................................................................................................462 CONTROL VALVE TWO SPEED TRANSMISSION.................................................................................................................464 CHARGE PUMP..........................................................................................................................................466 PUMP DRIVE...........................................................................................................................................468 Drive Axle...............................................................................................................................................471 DRIVE AXLE AND ATTACHING PARTS WET BRAKE.............................................................................................................474 DRIVE AXLE HOUSING AND HUB...........................................................................................................................476 DIFFERENTIAL.........................................................................................................................................478 WET BRAKE ASSEMBLY...................................................................................................................................480 DRIVE TIRE AND WHEEL.................................................................................................................................482 STEERING SYSTEM..........................................................................................................................................483 STEERING WHEEL AND COLUMN DIESEL.....................................................................................................................486 STEERING WHEEL AND COLUMN GASOLINE AND LPG...........................................................................................................487 STEERING COLUMN ASSEMBLY DIESEL......................................................................................................................488 STEERING COLUMN ASSEMBLY GASOLINE AND LPG............................................................................................................490 STEER AXLE...........................................................................................................................................492 STEER CYLINDER.......................................................................................................................................495 STEERING CONTROL UNIT................................................................................................................................496 STEER TIRE AND WHEEL.................................................................................................................................498 BRAKE SYSTEM.............................................................................................................................................499 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE ..............................................................................................................502 BRAKE LINKAGE DUAL PEDAL - WET BRAKE ................................................................................................................504 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL...........................................................................................................508 BRAKE MASTER CYLINDER ASSEMBLY.......................................................................................................................511 BRAKE MASTER CYLINDER ASSEMBLY.......................................................................................................................512 PARK BRAKE ASSEMBLY..................................................................................................................................514 HYDRAULIC SYSTEM.........................................................................................................................................517 HYDRAULIC SUPPLY AND RETURN MANUAL HYDRAULICS........................................................................................................520 HYDRAULIC SUPPLY AND RETURN ELECTRO-HYDRAULICS.......................................................................................................524 HYDRAULIC FILTER.....................................................................................................................................528 GEAR PUMP ASSEMBLY KUBOTA 3.8L DIESEL AND GM 4.3L GAS/LPG............................................................................................530 GEAR PUMP ASSEMBLY KUBOTA 3.6L DIESEL................................................................................................................532 GEAR PUMP............................................................................................................................................534 DIPSTICK AND BREATHER................................................................................................................................536 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS ...................................................................................................538 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ................................................................................................540 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................................542 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS .................................................................................................544 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE.....................................................................................................546 HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL VALVE - THREE FUNCTION ............................................................548 HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL VALVE - FOUR FUNCTION ............................................................550 MID-INLET SECTION MANUAL HYDRAULIC CONTROL VALVE - THREE AND F0UR FUNCTION ..........................................................................552 TILT SECTION MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................................554 AUXILIARY ONE AND TWO SECTIONS MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................556 OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................................558 HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - THREE FUNCTION ...............................................................560 HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - FOUR FUNCTION ................................................................562 LIFT AND LOWER SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...........................................................................564 TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .....................................................................................566 ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...................................................................568 AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................................570 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION ......................................................................................572 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID ..........................................................574 HOIST HOSE AND ATTACHING PARTS.......................................................................................................................576 TILT CYLINDER AND MAST INSTALLATION..................................................................................................................578 TILT CYLINDERS.......................................................................................................................................580 TILT HYDRAULICS......................................................................................................................................582 VENT LINES...........................................................................................................................................584 VENT LINES...........................................................................................................................................585 Mast-Two Stage Limited Free-Lift.........................................................................................................................587 OUTER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................590 INNER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................592 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ 3/2013) ...................................................................................................594 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (4/2013 →) ...................................................................................................598 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.......................................................................................................602 CARRIAGE TWO STAGE LIMITED FREE-LIFT - HOOK TYPE ....................................................................................................604 CARRIAGE TWO STAGE LIMITED FREE-LIFT - PIN TYPE .....................................................................................................606 HEADER HOSES TWO STAGE LIMITED FREE-LIFT.............................................................................................................608 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...........................................................610 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................612 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .................................................614 AUXILIARY FUNCTION HOSES.............................................................................................................................616 Mast-Three Stage Full Free-Lift..........................................................................................................................619 OUTER MAST THREE STAGE FULL FREE-LIFT................................................................................................................622 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.........................................................................................................624 INNER MAST THREE STAGE FULL FREE-LIFT................................................................................................................626 MAIN LIFT THREE STAGE FULL FREE-LIFT (→ 3/2013) ....................................................................................................628 MAIN LIFT THREE STAGE FULL FREE-LIFT (4/2013 →) ....................................................................................................632 MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT.......................................................................................................636 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ 3/2013) ....................................................................................................640 FREE-LIFT THREE STAGE FULL FREE-LIFT (4/2013 →) ....................................................................................................642 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT........................................................................................................644 CARRIAGE THREE STAGE FULL FREE-LIFT - HOOK TYPE .....................................................................................................646 CARRIAGE THREE STAGE FULL FREE-LIFT - PIN TYPE ......................................................................................................648 HEADER HOSES THREE STAGE FULL FREE-LIFT..............................................................................................................650 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...........................................................654 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................656 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .................................................658 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....660 AUXILIARY FUNCTION HOSES.............................................................................................................................662 OPTIONS..................................................................................................................................................665 STROBE LIGHT LED.....................................................................................................................................668 FIRE EXTINGUISHER WITH CAB...........................................................................................................................670 FIRE EXTINGUISHER WITH OVERHEAD GUARD................................................................................................................672 BACK-UP ALARM........................................................................................................................................674 DUAL MIRRORS WITH CAB................................................................................................................................676 DUAL MIRRORS WITH OVERHEAD GUARD.....................................................................................................................677 ACCUMULATOR..........................................................................................................................................678 GM LPG REGULATOR DRAIN KIT...........................................................................................................................680 LIFTING EYE..........................................................................................................................................682 RAIN TOP.............................................................................................................................................684 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITHOUT BACKREST AND FORK POSITIONER...........................................................................686 SIDE-SHIFT ASSEMBLY WITHOUT FORK POSITIONER..........................................................................................................688 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITH BACKREST AND FORK POSITIONER..............................................................................690 ATTACHMENT CARRIAGE WITH FORK POSITIONER AND BACKREST................................................................................................692 SIDE-SHIFT CYLINDER WITH AND WITHOUT FORK POSITIONER................................................................................................694 ATTACHMENT CARRIAGE VALVE AND HOSES..................................................................................................................696 FORK POSITIONER ASSEMBLY.............................................................................................................................698 CARRIER ASSEMBLY.....................................................................................................................................700 BACKREST WITH FORK POSITIONER........................................................................................................................702 FIELD CONVERSION KITS....................................................................................................................................703 ATTACHMENT MOUNTING KITS.............................................................................................................................706 BRAKE AND INCHING PEDAL CONVERSION...................................................................................................................706 SEAT CONVERSION KITS.................................................................................................................................707 ADD-ON OPTION KITS...................................................................................................................................707 MISCELLANEOUS CONVERSION KITS........................................................................................................................708 E-HYDRAULIC CONTROL CONVERSION KITS..................................................................................................................708 HYDRAULIC CONTROL CONVERSIONS MANUAL HYDRAULICS......................................................................................................709 AUXILIARY TUBE EXTENSION KITS........................................................................................................................709 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..............................................................................................710 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT...............................................................................................711 LIGHT CONVERSION KITS................................................................................................................................711 REPLACEMENT KITS.....................................................................................................................................712 ADD ON TELEMETRY KITS................................................................................................................................712 NUMERICAL INDEX..........................................................................................................................................713
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HYSTER H135FT H155FT (K006) PARTS MANUAL – PDF DOWNLOAD:
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