Hyster H170-280HD G007 Challenger Parts Manual 2012 – PDF Download

Description

The Hyster H170-280HD (G007) Parts Manual is the customer edition parts catalog covering the entire Challenger H170HD, H190HD, H210HD, H230HD, H250HD and H280HD lift truck range. Published in 08/2012 under Hyster part number 1556869, this parts book breaks every major assembly into exploded component views with item callouts, part numbers, descriptions and the exact quantity required per assembly, so you can identify and order the correct replacement part the first time.

File Details

• Manual type: Parts Manual (Customer Edition)
• Brand: Hyster
• Model series: H170HD, H190HD, H210HD, H230HD, H250HD, H280HD (G007)
• Publication number: 1556869
• Edition / date: 08/2012
• Language: English
• File format: PDF
• Page count: 1,004 pages
• Region of issue: North America (unit code G007)

Chapters Covered

• 1 Frame — general truck, hood, floor plates and covers, counterweight, cab and attaching parts, air filter assembly, main window assembly, cab tilt cylinder, inching pedal and accessories, seat and suspension assemblies
• 2 Engine Assembly — Cummins Diesel, Cummins LPG and Perkins Diesel: cylinder block, cylinder head, crankshaft and main bearings, camshaft, pistons and connecting rods, oil pump, oil pan, oil cooler, cooling, thermostat, water pump, fan drive, turbocharger, exhaust manifold and air compressor
• 3 Fuel System — air cleaner, air filter system, fuel system for all three engines, fuel injection pump and gear, high-pressure fuel pipes, injection supply and return lines, lift pump, fuel filter, fuel strainer, water separator, fuel tank mounting, monotrol pedal and throttle pedal linkage
• 4 Electrical System — alternator and mounting, starter motor, engine control system, engine ignition system, joystick assembly, DC-DC converter, control panels plus the complete wire harness set for chassis, cab, engine, mast, lights, brakes, air dryer and options
• 5 Transmission — transmission mount, torque converter housing, transmission case, control valve assembly, charge pump and filter, output shaft, low clutch, forward clutch, reverse and second clutch, third clutch, idler shaft, drive gear, auxiliary pump drive, gear clutch, torque converter, turbine shaft and stator support, drive plate and output flange
• 6 Drive Axle — axle housing and attaching parts, differential and carrier for dry brake, wet brake 425 series and 475 series, hub and shaft assemblies
• 7 Steering System — steering column and attaching parts, steering column assembly, steering axle, steering cylinder
• 8 Brake System — wet brake system, dry brake system, hydraulic pump, accumulator charge valve, oil cooler, brake accumulator, brake assembly, brake chamber, brake valve, park brake and air dryer
• 9 Hydraulic System — auxiliary hydraulic oil cooler, hydraulic supply and return, lift accumulator and attaching parts, piston-type accumulator, hydraulic tank, hydraulic pump, hydraulic valve, hydraulic control valve, end cap parts, tilt cylinder, pilot valve, joystick control, control levers and electronic lever assemblies
• 10 Mast — Two Stage Limited Free-Lift — mast installation, outer mast, inner mast, lift, main lift cylinder, carriage with and without hose group, individual and simultaneous fork positioner carriages, fork positioning cylinder and header hose
• 11 Mast — Three Stage Full Free-Lift — mast installation, mast assembly sheets, main lift cylinder, free-lift cylinder, header hose, three-function carriage and standard pin carriage
• 12 Attachments — directional control valve, forks identified by part number, side-shift cylinder, and side-shift carriages for dual-function fork positioner, individual fork positioner, simultaneous fork positioner and three-function configurations
• 13 Options — tires and wheels (Bridgestone, Trelleborg, Michelin), mast and rear work lights, front fender/brake/back-up lights, cab mounted drive lights, strobe light, lifting eyes and reverse alarm
• 14 Field Conversion Kits — air conditioning kits, aspirated pre-cleaner conversion, forward and reverse lever to monotrol kit, mast hose sheave kit, monotrol to forward/reverse lever kit and speed sensor kit
• 15 Numerical Index — full cross-reference list of every part number used in the manual, with the page and item location where it appears

This Hyster H170-280HD G007 parts manual is organised so a technician, parts counter operator or fleet owner can jump straight to a system, follow the assembly breakdown, and read the item numbers back into the accompanying parts list. There are fifteen top-level sections, and each section is further split into the individual sub-assemblies that make up that system on the truck — for example the Engine Assembly section alone carries separate drawings for the cylinder head, crankshaft, camshaft, oil pump, water pump, turbocharger and exhaust manifold across each of the three engine variants.

Serial-number break notes appear throughout the catalog and are marked with the usual arrow convention (for example “→ S/N G007E02505C” for last affected and “S/N G007E02506C →” for first affected), so you can identify which revision of a component belongs to your specific truck. Footnoted tables further distinguish between H170HD-H210HD and H230HD-H280HD chassis variations, and between wet-brake and dry-brake build options. That makes this a genuinely model-specific reference rather than a generic forklift parts list.

What You Can Do With This Hyster H170-280HD Parts Manual

Because every figure is keyed with item numbers, part numbers, descriptions and required quantities, this manual supports the full range of parts identification work on the Challenger H170-280HD platform. Typical jobs include:

• Identifying the correct replacement part for any assembly on the truck, from a single O-ring or snap ring up to a complete mast, torque converter or drive axle housing
• Confirming serial-number break applicability before ordering, so superseded parts do not end up on the wrong build
• Rebuilding engines, transmissions, drive axles, brakes, steering and hydraulic systems with the correct component quantities
• Ordering the right forks, side-shift carriage, fork positioner or attachment components from the attachments section
• Adding field conversion options such as air conditioning, aspirated pre-cleaner, monotrol or forward/reverse lever setups with the correct kit part numbers
• Using the numerical index to look up a part number and jump straight to the page where it is used

For anyone running a Hyster H170HD, H190HD, H210HD, H230HD, H250HD or H280HD, having the correct Hyster parts manual on hand removes the guesswork from parts ordering. Ordering the wrong variant because of a serial-number break or a brake-type mismatch wastes days of downtime. With this PDF parts manual the correct assembly drawing and part number are always on screen.

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Instant PDF Delivery

The Hyster H170-280HD G007 Parts Manual is delivered as an instant PDF download — no shipping, no waiting for a physical book. Open it on a laptop, tablet or phone in the workshop, at the parts counter, or in the service truck, and print whichever assembly pages you need for the job at hand. One purchase, one file, the complete parts reference for the Challenger H170-280HD range.