Hyster H2.0CT H2.5CT Forklift Parts Manual 4037188 – PDF Download

Description

Hyster H2.0CT and H2.5CT Parts Manual – Publication 4037188

This is the complete illustrated parts manual for the Hyster H2.0CT and H2.5CT lift trucks built on the A274 unit code. Published 10/2012 under Hyster part number 4037188, it is the reference used to identify, confirm and order replacement parts for every major assembly on these trucks – from the frame and counterweight through to the mast, carriage and hydraulic control valve. Every section is organised as an exploded illustration paired with a parts list giving item numbers, Hyster part numbers, descriptions and quantities.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Hyster
• Models covered: H2.0CT, H2.5CT
• Unit code: A274
• Publication number: 4037188
• Date: 10/2012
• Language: English
• Page count: 358 pages
• File format: PDF

Chapters Covered

The Hyster H2.0CT H2.5CT parts manual is split into 14 major sections. Each section opens with its own contents page listing the figures, so a part can be located by assembly rather than by guessing a page number.

• 1 Frame – forks, optional forks, load backrest extension, counterweight, overhead guard, cowl mount, floorplates and covers, hood, labels, semi-suspension seat, full suspension seat
• 2 Engine Assembly – Mazda – exhaust system, cooling system, flywheel and housing assembly, engine mounting, assembled engine, cylinder head and cover, cylinder block, timing gear cover and oil pan, crankshaft and pistons, intake manifold, exhaust manifold, engine cooling system, emission control system, oil pump and filter, camshaft and valves
• 3 Engine Assembly – Yanmar – engine mounting, cooling system, fan assembly, exhaust system, flywheel and housing, cylinder block, gear housing, oil pan, cylinder head, water pump and thermostat, lubrication system
• 4 Fuel System – air intake system and air filter assembly, fuel system, fuel filter, fuel injection, throttle cable linkage, LPG fuel tank and mounting, fuel system hoses, mixer and throttle body, electronic pressure regulator assembly and kit, throttle pedal
• 5 Electrical System – electrical arrangement, engine electrical components, fuel system sensors, engine control module, fuse box power distribution module, battery and cables, lights, display cluster with steering wheel, alternator and mounting, wire harnesses and adapters
• 6 Transmission – transmission cooling, transmission mount, torque converter, torque converter housing, transmission housing and assembly, charge pump, stator support housing, input/forward clutch, counter/reverse clutch
• 7 Drive Axle – drive axle assembly, center section, drive tire and wheel
• 8 Steering System – steering wheel and column, steering column assembly, steering axle and attaching parts, steering cylinder, steer tire and wheel
• 9 Brake System – brake assembly, brake pedal linkage, park brake
• 10 Hydraulic System – hydraulic supply and return, gear pump assembly, hydraulic hoses, tilt and auxiliary hoses, hydraulic filter housing, tilt cylinder and mast installation, tilt cylinder assembly, hand levers, hydraulic control valve, control valve lockout group, lift and tilt valve assembly, auxiliary valve assembly, outlet section, steering control unit
• 11 Mast – Two Stage Limited Free-Lift – outer mast, inner mast, main lift, main cylinder, header hose and attaching parts
• 12 Mast – Three Stage Full Free-Lift – outer mast, intermediate mast and main lift, inner mast and free-lift, main lift cylinder assembly, free lift cylinder assembly, header hose and attaching parts, carriage
• 13 Options – mirrors, audible backup alarm, fire extinguisher, integral side-shift carriage, integral side-shift hydraulic hoses, integral side-shift cylinder, integral side-shift assembly
• 14 Numerical Index – full part-number lookup listing every part number in the manual with its page and item reference

How This Parts Manual Is Organised

Hyster builds this manual around three ways of finding a part, and the opening pages explain each one. If you know the function and application of the part, start at the Section Table of Contents, choose the general area and then the assembly breakdown. If you know the assembly but not the part number, go straight to that assembly’s figure. If you already have the part number, the Numerical Index in Section 14 sends you to the exact page and item number.

The assembly breakdowns carry more than just part numbers. Quantities are listed per assembly, keys (A, B, C, D, E) separate similar assemblies or right-hand and left-hand parts, and footnotes flag engine-specific or option-specific items. Indented descriptions show which parts sit inside which subassembly – for example, a bearing cap shown under a major case assembly. Superseded part numbers appear in the order they were replaced, with the older numbers struck through, so you can see what a given number has become.

Serial number breaks and date breaks are printed directly against the affected items. Arrows mark the last serial number affected and the first serial number affected, and ECN references are shown for pending production changes. That matters on a truck like the H2.0CT / H2.5CT where a running change can mean two different parts exist for the same position on the drawing.

Engines and Configurations Covered

The manual covers both engine installations used in the A274 trucks. The Mazda 2.0L section is written around the LPG emission-compliant engine, including the mixer and throttle body, electronic pressure regulator, emission control system and the associated sensors and engine control module. The Yanmar section covers the 2.6L diesel, including fuel injection, the fuel filter and primer pump, the water pump and thermostat, gear housing and lubrication system.

Trucks are identified by unit code A274. The manual also explains how to read the truck serial number plate, the frame stamping, the mast identification number, the carriage group number and the fork stamping, so the correct configuration can be confirmed before a part is ordered.

Masts, Carriages and Attachments

Mast coverage is split between the two stage limited free-lift and the three stage full free-lift, with separate figures for the outer mast, inner mast, intermediate mast, main lift, main cylinder, free lift cylinder, header hoses and carriage. Mast group numbers and lift heights are tabulated so the correct mast assembly, inner mast, chain and cylinder assembly can be selected for the truck in front of you. Optional integral side-shift carriages and side-shift cylinders are covered in the Options section.

Who This Parts Manual Is For

The Hyster H2.0CT H2.5CT parts manual suits workshop technicians, parts counter staff, fleet maintenance planners and owners who keep these trucks running. It is written for service replacement – the assemblies, subassemblies and detail parts needed to repair or rebuild a truck rather than a general description of how it works. Having the exploded view, the correct part number and the correct quantity on the same page removes the guesswork from ordering and reduces the risk of fitting a part from the wrong serial number range.

Get the Correct Part First Time

Ordering the wrong part costs a second delivery, a second strip-down and lost machine time. This Hyster H2.0CT H2.5CT parts manual gives you the illustrated breakdown, part numbers, quantities, keys and serial number breaks needed to identify the right component for the frame, engine, fuel system, electrical system, transmission, drive axle, steering, brakes, hydraulics, masts, carriages and options. Use the Numerical Index when you already have a number and the Section Table of Contents when you do not.

IMAGES PREVIEW

Delivered as an instant PDF download – no shipping, no waiting. Open it on a laptop, tablet or phone in the workshop, print the figures you need for the job and keep the rest of the manual clean. Because it is a digital file you can search the text, jump to a section and reprint a page whenever it gets oily.