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Hyster H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) Parts Manual – PDF DOWNLOAD
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Hyster H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) Parts Manual – PDF DOWNLOAD
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Description
Hyster H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) Parts Manual – PDF DOWNLOAD
Frame...................................................................................................... 25 FLOORPLATES............................................................................................ 30 HOODS AND COVERS....................................................................................... 32 COUNTERWEIGHT WITH LIFTING EYES........................................................................ 34 COUNTERWEIGHT WITHOUT LIFTING EYES..................................................................... 36 LOAD BACKREST.......................................................................................... 38 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (→ 3/2010) ............................................. 40 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (3/2010 →) ............................................. 44 SEAT ASSEMBLY SUSPENSION - WITH VINYL COVER ........................................................... 48 SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION............................................................ 51 SEAT ASSEMBLY AIR SUSPENSION........................................................................... 54 SEAT ASSEMBLY MECHANICAL SUSPENSION.................................................................... 58 SEAT ASSEMBLY DELUXE SUSPENSION........................................................................ 62 SUSPENSION KIT ASSEMBLY................................................................................ 64 SEAT ASSEMBLY DELUXE HEATED............................................................................ 66 ARMREST ASSEMBLY....................................................................................... 68 PIVOT ARM ASSEMBLY..................................................................................... 70 HEATER HOSES TIER III ENGINE........................................................................... 72 HEATER HOSES TIER IV INTERIM ENGINE.................................................................... 74 AIR CONDITIONING HOSES AND COMPRESSOR TIER III ENGINE.................................................. 76 AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE........................................... 78 AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ................ 80 CAB OPEN - PAGE 1 OF 2 ................................................................................ 82 CAB OPEN - PAGE 2 OF 2 ................................................................................ 84 CAB CLOSED - PAGE 1 OF 2 .............................................................................. 86 CAB CLOSED - PAGE 2 OF 2 .............................................................................. 88 CAB ATTACHING PARTS OPEN AND CLOSED CAB................................................................ 90 FLOORMATS OPEN AND CLOSED CAB.......................................................................... 92 CAB DOOR RIGHT HAND - CLOSED CAB ...................................................................... 94 CAB DOOR LEFT HAND - CLOSED CAB ....................................................................... 96 CAB WINDOWS INSTALLATION CLOSED CAB.................................................................... 98 CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND...............................................................100 WINDOW WIPER SYSTEM WASHER BOTTLE KIT..................................................................102 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ................................104 DASH ASSEMBLY CLOSED CAB...............................................................................106 HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO...........................................................107 AIR DUCT ASSEMBLY HEATER - CLOSED CAB WITHOUT AIRCO ...................................................108 HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO...............................................................110 HEATER SYSTEM CLOSED CAB WITHOUT AIRCO.................................................................112 AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB...................................................113 AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO...........................................................114 AIR DUCT ASSEMBLY AIR CONDITIONING - CLOSED CAB WITH AIRCO ............................................116 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (→ 12/2012) ...........................................118 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (12/2012 →) ...........................................120 COMPRESSOR ASSEMBLY....................................................................................122 CONDENSER CLOSED CAB WITH AIRCO........................................................................124 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB.............................................................126 AIR CONDITIONER CLIMATE CONTROL CAB....................................................................128 CAB AND TILT CYLINDER MOUNTING.........................................................................130 TILT PLATFORM ASSEMBLY.................................................................................132 CAB TILT CYLINDER......................................................................................134 CAB TILT PUMP ASSEMBLY.................................................................................136 CAB TILT PUMP ELECTRIC.................................................................................138 HAND PUMP..............................................................................................140 LABELS HYDRAULIC CONTROLS..............................................................................142 LABELS MAIN - PAGE 1 OF 3 .............................................................................144 LABELS MAIN - PAGE 2 OF 3 .............................................................................146 LABELS MAIN - PAGE 3 OF 3 .............................................................................148 AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ...................................150 CONDENSER SYSTEM TWO-FAN SYSTEM - MCC .................................................................152 RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY......................................................154 ENGINES....................................................................................................157 COOLING TIER III ENGINE................................................................................162 COOLING TIER IV INTERIM ENGINE.........................................................................164 EXHAUST SYSTEM TIER III ENGINE.........................................................................166 EXHAUST SYSTEM TIER IV INTERIM ENGINE..................................................................167 RADIATOR ASSEMBLY TIER III ENGINE......................................................................168 RADIATOR ASSEMBLY TIER IV INTERIM ENGINE...............................................................170 ENGINE ATTACHING PARTS TIER IV INTERIM ENGINE..........................................................172 ENGINE MOUNT TIER III ENGINE...........................................................................173 ENGINE MOUNTS TIER IV INTERIM ENGINE...................................................................174 AIR COMPRESSOR MOUNTING TIER III ENGINE................................................................175 AIR HEATER STARTING AID TIER III ENGINE................................................................176 AIR TRANSFER CONNECTION TIER III AND TIER IV INTERIM ENGINES...........................................177 BELT TENSIONER TIER III AND TIER IV INTERIM ENGINES....................................................178 CAB HEATER PLUMBING TIER III ENGINE....................................................................179 CAB HEATER PLUMBING TIER IV INTERIM ENGINE.............................................................180 CATALYTIC CONVERTER TIER IV INTERIM ENGINE.............................................................181 COMPRESSOR AIR INLET TIER IV INTERIM ENGINE............................................................182 COOLANT HEATER STARTING AID TIER III AND TIER IV INTERIM ENGINE........................................183 CRANKCASE BREATHER TIER III ENGINE.....................................................................184 CRANKCASE BREATHER TIER IV INTERIM ENGINE..............................................................186 CRANKCASE BREATHER PLUMBING TIER IV INTERIM ENGINE.....................................................188 DIPSTICK AND TUBE TIER IV INTERIM ENGINE...............................................................189 ENGINE COOLANT VENT TIER III ENGINE....................................................................190 ENGINE COOLANT VENT TIER IV INTERIM ENGINE.............................................................191 ENGINE OIL COOLER TIER III AND TIER IV INTERIM ENGINES.................................................192 EXHAUST MANIFOLD TIER III ENGINE.......................................................................193 EXHAUST OUTLET CONNECTION TIER III ENGINE..............................................................194 EXHAUST OUTLET ELBOW TIER IV INTERIM ENGINE............................................................195 EXHAUST RECIRCULATION TIER IV INTERIM ENGINE...........................................................196 EXHAUST RECIRCULATION AIR PLUMBING TIER IV INTERIM ENGINE..............................................197 EXHAUST RECIRCULATION WATER PLUMBING TIER IV INTERIM ENGINE............................................198 FAN DRIVE TIER IV INTERIM ENGINE.......................................................................200 FAN DRIVE AND MOUNTING TIER III ENGINE.................................................................201 FAN SPACER TIER III ENGINE.............................................................................202 FLYWHEEL AND MOUNTING TIER III AND TIER IV INTERIM ENGINE..............................................203 FLYWHEEL HOUSING TIER III AND TIER IV INTERIM ENGINE...................................................204 FRONT GEAR COVER TIER III ENGINE.......................................................................206 FRONT GEAR COVER TIER IV INTERIM ENGINE................................................................207 GEAR DRIVEN PUMP DRIVE TIER IV INTERIM ENGINE..........................................................208 LIFTING BRACKETS AND MOUNTING TIER III ENGINE..........................................................210 LIFTING EYES TIER IV INTERIM ENGINE....................................................................212 OIL FILTER TIER III AND TIER IV INTERIM ENGINE.........................................................213 OIL LEVEL GAUGE TIER III ENGINE........................................................................214 OIL PAN TIER III ENGINE................................................................................216 OIL PAN TIER IV INTERIM ENGINE (→ S/N J019E02031L) ...................................................218 OIL PAN TIER IV INTERIM ENGINE (S/N J019E02032L →) ...................................................220 OIL PUMP TIER IV INTERIM ENGINE........................................................................221 PLUG, COOLANT HEATER STARTING AID TIER IV INTERIM ENGINE...............................................222 REAR GEAR HOUSING TIER III ENGINE......................................................................223 REAR GEAR HOUSING TIER IV INTERIM ENGINE...............................................................224 REAR GEAR TRAIN MOUNTING TIER IV INTERIM ENGINE........................................................225 STARTER MOTOR AND MOUNTING TIER III AND TIER IV INTERIM ENGINE.........................................226 STUD GROUNDING TIER IV INTERIM ENGINE..................................................................227 THERMOSTAT TIER III ENGINE.............................................................................228 THERMOSTAT TIER IV INTERIM ENGINE......................................................................229 TORQUE CONVERTER COOLER PLUGS TIER III ENGINE..........................................................230 TURBOCHARGER TIER III ENGINE...........................................................................231 TURBOCHARGER TIER IV INTERIM ENGINE....................................................................232 TURBOCHARGER PLUMBING TIER III ENGINE..................................................................234 TURBOCHARGER PLUMBING TIER IV INTERIM ENGINE...........................................................236 V-BELT TIER IV INTERIM ENGINE..........................................................................238 VALVE COVER TIER III ENGINE............................................................................239 VALVE COVER TIER IV INTERIM ENGINE.....................................................................240 VIBRATION DAMPER TIER III ENGINE.......................................................................242 WATER INLET TIER III ENGINE............................................................................243 WATER INTAKE CONNECTION TIER IV INTERIM ENGINE.........................................................244 WATER OUTLET CONNECTION TIER III ENGINE................................................................245 WATER OUTLET CONNECTION TIER IV INTERIM ENGINE.........................................................246 WATER PUMP TIER III ENGINE.............................................................................247 WATER PUMP TIER IV INTERIM ENGINE......................................................................248 WATER PUMP DRIVE TIER III ENGINE.......................................................................249 FUEL SYSTEM................................................................................................251 AIR INTAKE SYSTEM TIER III ENGINE......................................................................254 AIR INTAKE SYSTEM TIER IV INTERIM ENGINE...............................................................256 AIR CLEANER ASSEMBLY...................................................................................258 THROTTLE PEDAL LINKAGE.................................................................................260 MONOTROL PEDAL ASSEMBLY................................................................................262 THROTTLE AND INCHING SENSORS...........................................................................264 FUEL TANK..............................................................................................266 FUEL LINES TIER III ENGINE.............................................................................268 FUEL LINES TIER IV INTERIM ENGINE......................................................................270 AIR INTAKE CONNECTION TIER III ENGINE..................................................................272 AIR INTAKE CONNECTION TIER IV INTERIM ENGINE...........................................................274 AIR INTAKE MANIFOLD TIER III ENGINE....................................................................276 AIR INTAKE MANIFOLD TIER IV INTERIM ENGINE.............................................................277 FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE.............................................................278 DRAIN PLUG FUEL PUMP - TIER IV INTERIM ENGINE .........................................................279 FUEL FILTER TIER III ENGINE............................................................................280 REMOTE FUEL FILTER TIER III ENGINE.....................................................................281 FUEL FILTER TIER IV INTERIM ENGINE (→ S/N J019E02031L) ...............................................282 FUEL FILTER TIER IV INTERIM ENGINE (S/N J019E02032L →) ...............................................284 FUEL FILTER WITH WATER SEPARATOR TIER IV INTERIM ENGINE................................................285 FUEL FILTER MOUNTING TIER IV INTERIM ENGINE............................................................286 FUEL FILTER PLUMBING TIER III ENGINE...................................................................287 FUEL FILTER PLUMBING TIER IV INTERIM ENGINE............................................................288 FUEL INJECTION PUMP TIER III ENGINE....................................................................290 FUEL INJECTOR PLUMBING TIER III ENGINE.................................................................292 FUEL INJECTOR PLUMBING TIER IV INTERIM ENGINE..........................................................294 FUEL INLET FITTING TIER III ENGINE.....................................................................296 FUEL INLET FITTING TIER IV INTERIM ENGINE..............................................................297 FUEL PLUMBING TIER III ENGINE..........................................................................298 FUEL PUMP TIER IV INTERIM ENGINE.......................................................................300 FUEL SUPPLY PLUMBING TIER IV INTERIM ENGINE............................................................301 ELECTRICAL SYSTEM..........................................................................................303 ELECTRICAL SYSTEM TIER III ENGINE......................................................................308 ELECTRICAL SYSTEM TIER IV INTERIM ENGINE...............................................................310 BATTERY CABLES TIER III ENGINE.........................................................................312 BATTERY CABLES TIER IV INTERIM ENGINE..................................................................313 TRANSMISSION CONTROL...................................................................................314 INDICATOR DISPLAY AND CONTROLS.........................................................................316 WIRE HARNESS ARMREST...................................................................................318 WIRE HARNESS BACK-UP ALARM.............................................................................321 WIRE HARNESS BRAKE TEMPERATURE.........................................................................322 WIRE HARNESS CAB LIGHTS................................................................................324 WIRE HARNESS CAB REAR LIGHTS...........................................................................326 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 1 OF 5 (→ S/N J019E01886L) ....................328 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 2 OF 5 (→ S/N J019E01886L) ....................330 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 3 OF 5 (→ S/N J019E01886L) ....................334 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 4 OF 5 (→ S/N J019E01886L) ....................338 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 5 OF 5 (→ S/N J019E01886L) ....................340 RELAYS AND FUSES TIER III ENGINE (→ S/N J019E01886L) .................................................344 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 1 OF 2 (S/N J019E01887L →) ....................348 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 2 OF 2 (S/N J019E01887L →) ....................352 RELAYS AND FUSES TIER III ENGINE (S/N J019E01887L →) .................................................356 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 1 OF 5 (→ S/N J019E01886L) .............360 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 2 OF 5 (→ S/N J019E01886L) .............362 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 3 OF 5 (→ S/N J019E01886L) .............366 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 4 OF 5 (→ S/N J019E01886L) .............370 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 5 OF 5 (→ S/N J019E01886L) .............372 RELAYS AND FUSES TIER IV INTERIM ENGINE (→ S/N J019E01886L) ..........................................376 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 1 OF 2 (S/N J019E01887L →) .............380 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 2 OF 2 (S/N J019E01887L →) .............384 RELAYS AND FUSES TIER IV INTERIM ENGINE (S/N J019E01887L →) ..........................................388 WIRE HARNESS CAB TILT..................................................................................392 WIRE HARNESS CAB UNDERFLOOR............................................................................393 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 1 OF 3 (→ S/N J019E01886L) ............................396 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 2 OF 3 (→ S/N J019E01886L) ............................400 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 3 OF 3 (→ S/N J019E01886L) ............................404 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 1 OF 3 (S/N J019E01887L →) ............................408 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 2 OF 3 (S/N J019E01887L →) ............................412 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 3 OF 3 (S/N J019E01887L →) ............................416 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 1 OF 4 (→ S/N J019E01886L) .....................420 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 2 OF 4 (→ S/N J019E01886L) .....................424 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 3 OF 4 (→ S/N J019E01886L) .....................428 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 4 OF 4 (→ S/N J019E01886L) .....................432 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 1 OF 3 (S/N J019E01887L →) .....................436 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 2 OF 3 (S/N J019E01887L →) .....................440 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 3 OF 3 (S/N J019E01887L →) .....................444 WIRE HARNESS CLOSED CAB................................................................................448 WIRE HARNESS FRONT END.................................................................................451 WIRE HARNESS FRONT LIGHTS..............................................................................453 WIRE HARNESS MAST LIGHT EXTENSION - 5310MM LIFT HEIGHT AND HIGHER .....................................454 WIRE HARNESS MAST WORK LIGHT...........................................................................455 WIRE HARNESS OPEN CAB..................................................................................456 WIRE HARNESS REAR WIPER EXTENSION - CLOSED CAB ........................................................457 WIRE HARNESS SIDE AND INDICATOR LIGHTS.................................................................458 WIRE HARNESS STEER COLUMN..............................................................................459 WIRE HARNESS TAIL LIGHTS...............................................................................460 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT...............................................................461 WIRE HARNESS WASH PUMPS - CLOSED CAB ..................................................................462 WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL........................................................464 ELECTRIC HORN..........................................................................................466 CONTROL PANEL ASSEMBLY HEATER..........................................................................467 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (→ 12/2012) ........................................468 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (12/2012 →) ........................................469 TAIL LIGHT ASSEMBLY....................................................................................470 REAR WORK LIGHTS.......................................................................................471 FRONT FENDER LIGHTS....................................................................................472 LIGHTS DIRECTIONAL AND MARKER..........................................................................473 STROBE LIGHT WITHOUT CONDENSER.........................................................................474 STROBE LIGHT WITH CONDENSER............................................................................475 ALTERNATOR AND MOUNTING TIER III ENGINE................................................................476 ENGINE CONTROL MODULE TIER III ENGINE..................................................................478 ETR MODULE WIRING TIER III ENGINE......................................................................480 ALTERNATOR AND MOUNTING TIER IV INTERIM ENGINE.........................................................481 LIGHT BAR AND MOUNT TWISTLOCK MODULE - CONTAINER HANDLER ..............................................482 LOCKOUT LEVER..........................................................................................484 MAST WORKLIGHTS........................................................................................486 LIGHTS WORK - HALOGEN .................................................................................488 LIGHTS WORK - HID .....................................................................................489 ENGINE CONTROL MODULE TIER IV INTERIM ENGINE...........................................................490 ETR CONTROL MODULE WIRE HARNESS TIER IV INTERIM ENGINE.................................................492 TRANSMISSION...............................................................................................493 TRANSMISSION MOUNTING AND HOSES........................................................................496 TRANSMISSION MOUNTING AND HOSES........................................................................498 CONVERTER..............................................................................................500 DRIVE TRAIN............................................................................................501 PRESSURE OIL PUMP......................................................................................502 POWER TAKE-OFF.........................................................................................503 ENGINE CONNECTION......................................................................................504 TRANSMISSION HOUSING PAGE 1 OF 2.......................................................................506 TRANSMISSION HOUSING PAGE 2 OF 2.......................................................................508 PRESSURE FILTER........................................................................................509 TRANSMISSION SENSORS...................................................................................510 OIL DIPSTICK...........................................................................................511 FIRST SPEED CLUTCH ASSEMBLY............................................................................512 SECOND SPEED CLUTCH ASSEMBLY...........................................................................514 THIRD SPEED CLUTCH ASSEMBLY............................................................................516 FORWARD CLUTCH ASSEMBLY................................................................................518 REVERSE CLUTCH ASSEMBLY................................................................................520 OUTPUT FLANGE..........................................................................................522 UNIVERSAL SHAFT........................................................................................523 CONTROL VALVE PAGE 1 OF 4..............................................................................524 CONTROL VALVE PAGE 2 OF 4..............................................................................525 CONTROL VALVE PAGE 3 OF 4..............................................................................526 CONTROL VALVE PAGE 4 OF 4..............................................................................528 PRESSURE REGULATOR.....................................................................................529 Drive Axle.................................................................................................531 AXLE HOUSING AND ATTACHING PARTS.......................................................................534 DIFFERENTIAL AND CARRIER...............................................................................536 HUB AND SHAFT ASSEMBLY.................................................................................540 PARK BRAKE.............................................................................................542 BRAKE ASSEMBLY.........................................................................................544 DRIVE TIRES AND WHEELS MICHELIN XZM....................................................................546 DRIVE TIRES AND WHEELS TRELLEBORG T-900................................................................547 DRIVE TIRES AND WHEELS TRELLEBORG - SOLID TIRE ........................................................548 DRIVE TIRES AND WHEELS TRELLEBORG TR900................................................................549 STEERING SYSTEM............................................................................................551 STEER AXLE.............................................................................................554 STEER CYLINDER.........................................................................................558 STEER COLUMN ASSEMBLY..................................................................................560 STEERING COLUMN........................................................................................562 STEERING HOSES.........................................................................................564 STEER TIRES AND WHEELS MICHELIN XZM....................................................................566 STEER TIRES AND WHEELS TRELLEBORG T-900................................................................567 STEER TIRES AND WHEELS TRELLEBORG - SOLID TIRE ........................................................568 STEER TIRES AND WHEELS TRELLEBORG TR900................................................................569 STEERING CONTROL UNIT ASSEMBLY.........................................................................570 BRAKE SYSTEM...............................................................................................573 BRAKE PEDAL AND LINKAGE................................................................................576 BRAKE PEDAL ASSEMBLY...................................................................................578 BRAKE VALVE AND ATTACHING PARTS........................................................................580 COOLER AND ATTACHING BRAKE HOSES.......................................................................582 HYDRAULIC FILTER AND GEAR PUMP AND ATTACHING BRAKE HOSES...............................................583 HYDRAULIC TANK AND ATTACHING BRAKE HOSES...............................................................584 BRAKE ACCUMULATOR AND ATTACHING PARTS..................................................................585 DRIVE AXLE AND ATTACHING BRAKE HOSES...................................................................586 HYDRAULIC CONTROL VALVE AND ATTACHING BRAKE HOSES......................................................588 BRAKE MANIFOLD AND ATTACHING BRAKE HOSES...............................................................590 HYDRAULIC SYSTEM...........................................................................................593 HYDRAULIC SUPPLY AND RETURN FOUR SLICE CONTROL VALVE - WITHOUT LIFT ACCUMULATOR .......................596 HYDRAULIC SUPPLY AND RETURN FOUR SLICE CONTROL VALVE - WITH LIFT ACCUMULATOR ..........................598 HYDRAULIC SUPPLY AND RETURN FOUR, FIVE, AND SIX FUNCTION - TWO STAGE ..................................600 HYDRAULIC SUPPLY AND RETURN THREE FUNCTION, DUAL-FUNCTION SIDE-SHIFT FORK POSITIONER - TWO STAGE ......602 HYDRAULIC SUPPLY AND RETURN FOUR, FIVE, AND SIX FUNCTION - THREE STAGE ................................604 HYDRAULIC SUPPLY AND RETURN THREE FUNCTION, DUAL-FUNCTION SIDE-SHIFT FORK POSITIONER - THREE STAGE ....606 HYDRAULIC SUPPLY AND RETURN CONTAINER HANDLER..........................................................608 TILT CYLINDER ATTACHING PARTS..........................................................................610 TILT CYLINDER ASSEMBLY.................................................................................612 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 1 OF 2................................................614 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 2 OF 2................................................616 HYDRAULIC CONTROL VALVE ASSEMBLY.......................................................................618 HYDRAULIC CONTROL VALVE HIC MID-INLET BLOCK ASSEMBLY (→ S/N J019E01886L) .............................620 HYDRAULIC CONTROL VALVE HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY (→ S/N J019E01886L) ....................622 HYDRAULIC CONTROL VALVE AUXILIARY SECTION ASSEMBLY (→ S/N J019E01886L) ...............................624 HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, RH (→ S/N J019E01886L) ................................626 HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, LH (→ S/N J019E01886L) ................................628 HYDRAULIC CONTROL VALVE TILT SECTION ASSEMBLY (→ S/N J019E01886L) ....................................630 HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL...............................................................632 HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL.............................................................633 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITH CLAMPING .............................................634 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ..........................................635 JOYSTICK ASSEMBLY FORKLIFT TRUCK.......................................................................636 JOYSTICK ASSEMBLY CONTAINER HANDLER....................................................................638 HYDRAULIC CONTROLS JOYSTICK - FORK LIFT TRUCK .........................................................640 HYDRAULIC CONTROLS JOYSTICK - CONTAINER HANDLER .......................................................642 HYDRAULIC TANK AND ATTACHING PARTS.....................................................................644 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 6.7 - PAGE 1 OF 2 ........................................646 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 6.7 - PAGE 2 OF 2 ........................................648 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 6.7 - PAGE 1 OF 2 ......................................650 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 6.7 - PAGE 2 OF 2 ......................................652 HYDRAULIC CONTROL VALVE ASSEMBLY.......................................................................654 HYDRAULIC CONTROL VALVE LIFT SECTION, LH (S/N J019E01887L →) .........................................656 HYDRAULIC CONTROL VALVE LIFT SECTION, RH (S/N J019E01887L →) .........................................658 HYDRAULIC CONTROL VALVE AUXILIARY SECTION (S/N J019E01887L →) ........................................660 HYDRAULIC CONTROL VALVE HIC, BRAKE/ACCUMULATOR (S/N J019E01887L →) ...................................661 HYDRAULIC CONTROL VALVE TILT SECTION (S/N J019E01887L →) .............................................662 HYDRAULIC CONTROL VALVE HIC, MID-INLET (S/N J019E01887L →) ...........................................664 Mast-Two Stage Limited Free-Lift...........................................................................667 MAST INSTALLATION......................................................................................670 OUTER MAST.............................................................................................672 OUTER MAST.............................................................................................674 INNER MAST.............................................................................................676 INNER MAST.............................................................................................678 LIFT...................................................................................................680 LIFT...................................................................................................684 LIFT CYLINDER EMPTY CONTAINER HANDLER (→ PENDING PER ECN 68544-92) ...................................688 LIFT CYLINDER EMPTY CONTAINER HANDLER (PENDING PER ECN 68544-92 →) ...................................690 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER (→ PENDING PER ECN 68544-92) ...............................692 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER (PENDING PER ECN 68544-92 →) ...............................694 OUTER MAST A617........................................................................................696 INNER MAST A617........................................................................................698 LIFT A617..............................................................................................700 LIFT CYLINDER ASSEMBLY A617............................................................................704 Mast-Three Stage Full Free-Lift............................................................................707 MAST INSTALLATION......................................................................................710 MAST ASSEMBLY PAGE 1 OF 3..............................................................................712 MAST ASSEMBLY PAGE 2 OF 3..............................................................................714 MAST ASSEMBLY PAGE 3 OF 3..............................................................................716 MAIN LIFT CYLINDER.....................................................................................719 FREE-LIFT CYLINDER.....................................................................................720 Attachments................................................................................................723 FORKS..................................................................................................726 CARRIAGE TWO STAGE-STANDARD - WITHOUT FORK POSITIONER .................................................728 CARRIAGE TWO STAGE-STANDARD - WITH INDIVIDUAL FORK POSITIONER .........................................730 CARRIAGE TWO STAGE-STANDARD - WITH SIMULTANEOUS FORK POSITIONER .......................................732 CARRIAGE ASSEMBLY TWO STAGE-STANDARD (→ PENDING PER ECN 68614-98) ....................................734 CARRIAGE ASSEMBLY TWO STAGE-STANDARD (PENDING PER ECN 68614-98 →) ....................................736 CARRIAGE TWO STAGE- ISS - WITHOUT FORK POSITIONER .....................................................738 CARRIAGE TWO STAGE- ISS - WITH INDIVIDUAL FORK POSITIONER .............................................740 CARRIAGE TWO STAGE- ISS - WITH SIMULT. FORK POSITIONER ................................................744 CARRIAGE ASSEMBLY TWO STAGE- ISS (→ PENDING PER ECN 68614-98) ........................................748 CARRIAGE ASSEMBLY TWO STAGE- ISS (PENDING PER ECN 68614-98 →) ........................................750 CARRIAGE TWO STAGE- DUAL FUNCTION - WITH FORK POSITIONER ..............................................752 DIRECTIONAL CONTROL VALVE ASSEMBLY TWO-SECTION.........................................................755 DIRECTIONAL CONTROL VALVE ASSEMBLY THREE-SECTION.......................................................756 DIRECTIONAL CONTROL VALVE ASSEMBLY FOUR-SECTION........................................................757 FORK POSITIONING CYLINDER..............................................................................758 SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER.................................................760 HEADER HOSE TWO STAGE - FULL FREE-LIFT ................................................................762 HEADER HOSE THREE STAGE FULL FREE-LIFT.................................................................766 CARRIAGE THREE STAGE-ISS - WITHOUT FORK POSITIONER ....................................................768 CARRIAGE THREE STAGE-ISS - WITH INDIVIDUAL FORK POSITIONER ............................................772 CARRIAGE THREE STAGE-ISS - WITH SIMULTANEOUS FORK POSITIONER ..........................................776 SIDE-SHIFT CYLINDER THREE STAGE FULL FREE-LIFT.........................................................780 CARRIAGE THREE STAGE-STANDARD..........................................................................782 DIRECTIONAL CONTROL VALVE ASSEMBLY.....................................................................784 FLOW DIVIDER MANIFOLD..................................................................................786 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT........................................................788 OPTIONS....................................................................................................791 LIFTING EYES...........................................................................................794 BACK-UP ALARM..........................................................................................796 EXTERIOR MIRRORS.......................................................................................797 EMPTY SEAT ENGINE SHUTDOWN.............................................................................798 MAP READING LIGHT CLOSED CAB...........................................................................799 TRAINING SEAT CLOSED CAB...............................................................................800 DC-DC CONVERTER AND ATTACHING PARTS....................................................................801 SECOND 12V SOCKET OPTION...............................................................................802 WIRE MESH ROOF PROTECTION..............................................................................804 HEATED TOP WINDOW CLOSED CAB...........................................................................806 INSULATION MATS AND AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL..................................808 AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL......................................................810 RAIN TOP OPEN CAB......................................................................................812 REAR LOCKING CONSOLE CLOSED CAB........................................................................813 THREE-POINT SEAT BELT..................................................................................814 CAB RECIRCULATING FAN CLOSED CAB.......................................................................815 CAB SUNSHADE - TOP CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO ......................816 CAB SUNSHADE - REAR CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO .....................818 ENGINE BLOCK HEATER 120 VOLT...........................................................................820 ENGINE BLOCK HEATER 240 VOLT...........................................................................821 EMPTY CONTAINER HANDLER BEARING BLOCKS AND SHIMS - CARRIAGE ...........................................822 ENGINE HEATER ASSEMBLY 120 VOLT - QSB 6.7, TIER III ENGINE ............................................823 ENGINE HEATER ASSEMBLY 240 VOLT - QSB 6.7, TIER III ENGINE ............................................824 FIELD CONVERSION KITS......................................................................................825 PARK BRAKE KIT.........................................................................................828 TELEMETRY KITS.........................................................................................828 EMPTY SEAT ENGINE SHUTDOWN OVERRIDE....................................................................828 FORWARD AND REVERSE LEVER TO MONOTROL KIT..............................................................828 MONOTROL TO FORWARD AND REVERSE LEVER KIT..............................................................828 NUMERICAL INDEX............................................................................................829
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HYSTER H300HD2 H330HD2 H360HD2 H360HD2-EC (J019) PARTS MANUAL – PDF DOWNLOAD:
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