Description
Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF
This is the full illustrated parts manual for the Hyster N005 series IC lift trucks, covering H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0FT and H5.5FT models. Published under part number 1637135 with a 09/2007 date, it is the reference used to identify and order service replacement parts for these trucks, right down to individual fasteners, seals, shims and snap rings.
File Details
- Manual type: Illustrated Parts Manual
- Brand: Hyster
- Series / unit code: N005 (Europe)
- Document number: 1637135
- Date: 09/2007
- Language: English
- Format: PDF
- Pages: 706
Chapters Covered
The manual is divided into 14 major sections, each tabbed for quick reference:
- 1 – Frame (floor plates, cowl, hood, overhead guard, cab, doors, windows, seats, counterweight, labels, forks, load backrest)
- 2 – Engines (engine mounting, exhaust, cooling, fan, flywheel and housing, Cummins 4.5L diesel and GM 4.3L LPG assemblies)
- 3 – Fuel System (air cleaner, air filter, LPG tank brackets, regulator, throttle body, injection pump, fuel filtration, Monotrol pedal)
- 4 – Electrical System (chassis harnesses, engine harnesses, cowl harnesses, lights, instruments, joystick, impact sensor, load weigh)
- 5 – Transmission (single and dual speed, forward and reverse clutch packs, torque converter, cooling, control valve)
- 6 – Drive Axle (wet brake and dry brake variants, differential, carrier, drive axle housing and hub, tyres and wheels)
- 7 – Steering System (steering column, control unit, lines, steer axle, steer cylinder, steer tyre and wheel)
- 8 – Brake System (brake pedal linkage single and dual pedal, master cylinder, brake assemblies, park brake, brake cooling)
- 9 – Hydraulic System (supply and return, filter, gear pump, hand levers, manual and electronic control valves, tilt cylinder, hoses)
- 10 – Mast – Two Stage Limited Free-Lift (outer and inner mast, main lift, main cylinder, header hoses, carriage)
- 11 – Mast – Two Stage Full Free-Lift (outer mast and main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, header hose, carriage)
- 12 – Mast – Three Stage Full Free-Lift (outer, intermediate and inner mast, main lift, free-lift, cylinders, header hoses, carriage)
- 13 – Options (accumulator, back-up alarm, mirrors, strobe light, lifting eyes, weather protection, integral side-shift, auxiliary tube extensions, LPG regulator drain kit)
- 14 – Numerical Index
Each section is further broken down by assembly. The Frame chapter alone carries floor plates and covers, underbody shield, fenders, mud guards, cowl mount, hood, overhead guard, cab assemblies with steel and PVC doors, sliding rear window, wiring and attaching parts, cab interior, heater hose arrangement, sound abatement, counterweight, seating options, interior and exterior labels, control lever labels, joystick labels, electronic lever labels, forks in Class III and Class IV standard taper, and load backrest extensions. The mast chapters separate outer mast, inner mast, main lift, main cylinder, free-lift cylinder, header hoses, and carriage for each lift configuration, with lift heights tabulated per mast group number.
How the Part Listings Are Built
Every assembly breakdown follows the same structure: item number, part number, description and quantity, with keys and footnotes used to separate similar assemblies and right-hand / left-hand parts. Five periods in the part number column indicate a part that is not serviced separately or that is referenced to another figure, shown by a pointing hand and figure number in the description column. Indented descriptions mark assemblies and their subparts, and quantities are given for one assembly, so a subpart quantity of two means two per assembly. Serial number breaks, ECN numbers for pending serial numbers, and date breaks are printed directly in the tables so the correct variant can be selected before ordering.
Identification Data Included
The opening pages explain how to read the truck serial number, where it is stamped on the frame and printed on the nameplate, and how the mast, carriage, fork, tilt and lift cylinder group numbers are stamped on the equipment. Fork part numbers, capacity ratings, plant code letters and date codes are shown, along with the carriage group number location on pin type and hook type carriages, and the four-digit carriage travel figure stamped under the mast production sequence number. Side-shift carriage and attachment nameplates are also covered so the correct serial number can be quoted when ordering.
Coverage by Engine and Configuration
The parts listings split wherever the truck build differs. Engine mounting, exhaust systems, battery cables, wire harnesses and flywheel housings are separated between the Cummins 4.5L diesel and the GM 4.3L LPG engines. Cooling system pages distinguish internal oil cooler with basic transmission and dry brake from external oil cooler with electronic transmission or wet brake. Transmission sections separate single speed and dual speed, dry brake and wet brake, and transmission assemblies with and without boost. Drive axle chapters separate wet brake and dry brake, and give overall ratio options including 11.2, 12.8, 13.7 and 15.2 for wet brake axles and 0.789, 0.889, 0.942 and 1.061 DB ratios for dry brake axles.
What This Manual Lets You Do
With the Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 open, you can identify the exact part number for a failed component, confirm the quantity required for a single assembly, and check whether a serial number break or engineering change note applies to your particular truck before the order goes out. Instead of guessing at a seal, shim, spring, bearing or fastener, you look up the figure, read the item number off the exploded view and match it to the description and quantity in the table beneath. That is the difference between one correct order and three wrong ones.
Because the manual covers the whole N005 range across multiple engine, transmission, brake and mast configurations, it stays useful whether you are working on a two stage limited free-lift truck or a three stage full free-lift unit, a dry brake or wet brake axle, a Cummins diesel or a GM LPG engine. Mast and carriage pages are tabulated by mast group number and lift height to bottom of forks, so the right chain, hose, cylinder or load roller can be pulled for the truck in front of you.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF” are as follows:
+tocp. 1
+1 FRAMEp. 23
FLOOR PLATES AND COVERS (Figure 1-1)p. 28
FLOOR PLATES AND COVERS (Figure 1-2)p. 31
UNDERBODY SHIELD (Figure 1-3)p. 34
FENDERS (Figure 1-4)p. 36
MUD GUARDS (Figure 1-5)p. 38
COWL MOUNT (Figure 1-6)p. 40
HOOD (Figure 1-7)p. 42
OVERHEAD GUARD (Figure 1-8)p. 46
CAB AND ATTACHING PARTS (Figure 1-9)p. 48
STEEL DOOR (Figure 1-10)p. 50
STEEL DOOR AND HEATER ASSEMBLY (Figure 1-11)p. 52
CAB AND ATTACHING PARTS (Figure 1-12)p. 56
CAB (Figure 1-13)p. 58
CAB (Figure 1-14)p. 60
CAB (Figure 1-15)p. 64
SLIDING REAR WINDOW (Figure 1-16)p. 66
CAB (Figure 1-17)p. 68
CAB (Figure 1-18)p. 70
CAB ASSEMBLY (Figure 1-19)p. 72
CAB ASSEMBLY (Figure 1-20)p. 74
HEATER HOSE ARRANGEMENT (Figure 1-21)p. 76
HEATER HOSE ARRANGEMENT (Figure 1-22)p. 78
SOUND ABATEMENT (Figure 1-23)p. 80
COUNTERWEIGHT (Figure 1-24)p. 82
NON-SUSPENSION SEAT (Figure 1-25)p. 84
SEMI-SUSPENSION SEAT (Figure 1-26)p. 86
SEMI-SUSPENSION SEAT (Figure 1-27)p. 88
FULL SUSPENSION SEAT (Figure 1-28)p. 90
FULL SUSPENSION SWIVEL SEAT (Figure 1-29)p. 92
LABELS (Figure 1-30)p. 94
LABELS (Figure 1-31)p. 96
CONTROL LEVER LABELS (Figure 1-32)p. 98
JOYSTICK CONTROL LABELS (Figure 1-33)p. 100
ELECTRONIC LEVER LABELS (Figure 1-34)p. 102
JOYSTICK CONTROL LABELS (Figure 1-35)p. 104
FORKS (Figure 1-36)p. 106
FORKS (Figure 1-37)p. 107
LOAD BACKREST EXTENSION (Figure 1-38)p. 108
+2 ENGINESp. 111
ENGINE MOUNTING (Figure 2-1)p. 116
ENGINE MOUNTING (Figure 2-2)p. 118
EXHAUST SYSTEM (Figure 2-3)p. 120
EXHAUST SYSTEM (Figure 2-4)p. 122
EXHAUST SYSTEM (Figure 2-5)p. 124
EXHAUST SYSTEM (Figure 2-6)p. 126
COOLING SYSTEM (Figure 2-7)p. 128
COOLING SYSTEM (Figure 2-8)p. 132
COOLING SYSTEM (Figure 2-9)p. 136
COOLING SYSTEM (Figure 2-10)p. 140
FAN ASSEMBLY (Figure 2-11)p. 142
FAN DRIVE AND MOUNTING (Figure 2-12)p. 143
FLYWHEEL AND HOUSING (Figure 2-13)p. 144
AIR HEATER STARTING AID (Figure 2-14)p. 146
DIESEL ENGINE ASSEMBLY (Figure 2-15)p. 148
DIESEL ENGINE ASSEMBLY (Figure 2-16)p. 150
DIESEL ENGINE ASSEMBLY (Figure 2-17)p. 152
DIESEL ENGINE ASSEMBLY (Figure 2-18)p. 154
DIESEL ENGINE ASSEMBLY (Figure 2-19)p. 155
DIESEL ENGINE ASSEMBLY (Figure 2-20)p. 156
DIESEL ENGINE ASSEMBLY (Figure 2-21)p. 158
DIESEL ENGINE ASSEMBLY (Figure 2-22)p. 160
DIESEL ENGINE ASSEMBLY (Figure 2-23)p. 162
DIESEL ENGINE ASSEMBLY (Figure 2-24)p. 164
DIESEL ENGINE ASSEMBLY (Figure 2-25)p. 165
DIESEL ENGINE ASSEMBLY (Figure 2-26)p. 166
DIESEL ENGINE ASSEMBLY (Figure 2-27)p. 168
DIESEL ENGINE ASSEMBLY (Figure 2-28)p. 170
DIESEL ENGINE ASSEMBLY (Figure 2-29)p. 172
DIESEL ENGINE ASSEMBLY (Figure 2-30)p. 174
DIESEL ENGINE ASSEMBLY (Figure 2-31)p. 176
FLYWHEEL AND HOUSING (Figure 2-32)p. 178
FLYWHEEL AND HOUSING (Figure 2-33)p. 180
FAN MOUNT ASSEMBLY (Figure 2-34)p. 182
ASSEMBLED ENGINE (Figure 2-35)p. 184
ASSEMBLED ENGINE (Figure 2-36)p. 188
ASSEMBLED ENGINE (Figure 2-37)p. 190
CYLINDER HEAD (Figure 2-38)p. 192
CYLINDER BLOCK (Figure 2-39)p. 194
CAMSHAFT AND OIL PAN (Figure 2-40)p. 196
COIL ASSEMBLY (Figure 2-41)p. 198
OIL PUMP (Figure 2-42)p. 200
VALVE COVER AND INLET MANIFOLD (Figure 2-43)p. 202
+3 FUEL SYSTEMp. 205
AIR CLEANER (Figure 3-1)p. 208
AIR CLEANER (Figure 3-2)p. 210
AIR CLEANER (Figure 3-3)p. 212
PRE-CLEANER AND MOUNT (Figure 3-4)p. 214
AIR FILTER (Figure 3-5)p. 216
FUEL SYSTEM (Figure 3-6)p. 218
THROTTLE BODY ASSEMBLY (Figure 3-7)p. 220
REGULATOR (Figure 3-8)p. 222
LPG TANK BRACKET (Figure 3-9)p. 224
LPG TANK BRACKET (Figure 3-10)p. 226
LPG TANK BRACKET (Figure 3-11)p. 228
FUEL SYSTEM (Figure 3-12)p. 230
FUEL FILTRATION SYSTEM (Figure 3-13)p. 232
FUEL INJECTION PUMP (Figure 3-14)p. 234
FUEL INJECTION (Figure 3-15)p. 236
ELECTRONIC THROTTLE LINKAGE (Figure 3-16)p. 238
THROTTLE CABLE ASSEMBLY (Figure 3-17)p. 240
THROTTLE PEDAL AND ATTACHING PARTS (Figure 3-18)p. 242
MONOTROL PEDAL ASSEMBLY (Figure 3-19)p. 244
+4 ELECTRICAL SYSTEMp. 247
ELECTRICAL SYSTEM (Figure 4-1)p. 252
ENGINE ELECTRICAL SYSTEM (Figure 4-2)p. 254
BATTERY CABLES (Figure 4-3)p. 256
DISTRIBUTOR ASSEMBLY (Figure 4-4)p. 258
ENGINE ELECTRICAL SYSTEM (Figure 4-5)p. 260
BATTERY CABLES (Figure 4-6)p. 262
ALTERNATOR MOUNTING (Figure 4-7)p. 264
STARTER AND MOUNT (Figure 4-8)p. 266
POWER DISTRIBUTION MODULE (Figure 4-9)p. 267
COWL ELECTRICAL (Figure 4-10)p. 268
INSTRUMENT CLUSTER (Figure 4-11)p. 270
JOYSTICK (Figure 4-12)p. 272
ELECTRONIC CONTROL LEVERS (Figure 4-13)p. 274
ELECTRONIC CONTROL LEVERS (Figure 4-14)p. 276
ELECTRONIC CONTROL LEVERS (Figure 4-15)p. 278
ELECTRONIC CONTROL LEVERS (Figure 4-16)p. 280
TRANSMISSION ELECTRICAL SYSTEM (Figure 4-17)p. 282
LIGHTS (Figure 4-18)p. 284
LIGHTS (Figure 4-19)p. 288
MAST ELECTRICAL (Figure 4-20)p. 290
IMPACT SENSOR (Figure 4-21)p. 292
LOAD WEIGH ELECTRICAL (Figure 4-22)p. 294
WIRE HARNESS (Figure 4-23)p. 296
WIRE HARNESS (Figure 4-24)p. 302
WIRE HARNESS (Figure 4-25)p. 308
WIRE HARNESS (Figure 4-26)p. 310
WIRE HARNESS (Figure 4-27)p. 312
WIRE HARNESS (Figure 4-28)p. 316
WIRE HARNESS (Figure 4-29)p. 318
WIRE HARNESS (Figure 4-30)p. 320
WIRE HARNESS (Figure 4-31)p. 324
WIRE HARNESS (Figure 4-32)p. 328
WIRE HARNESS (Figure 4-33)p. 330
WIRE HARNESS (Figure 4-34)p. 332
WIRE HARNESS (Figure 4-35)p. 334
WIRE HARNESS (Figure 4-36)p. 338
+5 TRANSMISSIONp. 341
TRANSMISSION MOUNTING (Figure 5-1)p. 345
TORQUE CONVERTER (Figure 5-2)p. 346
TORQUE CONVERTER (Figure 5-3)p. 347
TRANSMISSION COOLING (Figure 5-4)p. 348
TRANSMISSION COOLING (Figure 5-5)p. 350
TRANSMISSION COOLING (Figure 5-6)p. 352
TRANSMISSION (Figure 5-7)p. 354
TRANSMISSION (Figure 5-8)p. 358
FORWARD CLUTCH (Figure 5-9)p. 360
REVERSE CLUTCH (Figure 5-10)p. 362
TRANSMISSION (Figure 5-11)p. 364
TRANSMISSION (Figure 5-12)p. 368
TRANSMISSION MOUNTING (Figure 5-13)p. 370
FORWARD CLUTCH (Figure 5-14)p. 372
REVERSE CLUTCH (Figure 5-15)p. 374
TRANSMISSION (Figure 5-16)p. 376
TRANSMISSION (Figure 5-17)p. 380
FORWARD CLUTCH, LOW (Figure 5-18)p. 382
FORWARD CLUTCH, HIGH (Figure 5-19)p. 384
REVERSE CLUTCH (Figure 5-20)p. 386
TRANSMISSION (Figure 5-21)p. 388
TRANSMISSION (Figure 5-22)p. 392
FORWARD CLUTCH LOW (Figure 5-23)p. 394
FORWARD CLUTCH, HIGH (Figure 5-24)p. 396
REVERSE CLUTCH (Figure 5-25)p. 398
CONTROL VALVE (Figure 5-26)p. 400
CONTROL VALVE ASSEMBLY (Figure 5-27)p. 402
+6 DRIVE AXLEp. 405
DRIVE AXLE AND ATTACHING PARTS (Figure 6-1)p. 408
CENTRAL HOUSING (Figure 6-2)p. 410
DRIVE AXLE HOUSING AND HUB (Figure 6-3)p. 412
DIFFERENTIAL (Figure 6-4)p. 416
WET BRAKE ASSEMBLY (Figure 6-5)p. 420
DRIVE AXLE AND ATTACHING PARTS (Figure 6-6)p. 422
DRIVE AXLE ASSEMBLY (Figure 6-7)p. 424
DIFFERENTIAL (Figure 6-8)p. 428
CARRIER ASSEMBLY (Figure 6-9)p. 430
DRIVE TIRE AND WHEEL (Figure 6-10)p. 432
DRIVE TIRE AND WHEEL (Figure 6-11)p. 433
DRIVE TIRE AND WHEEL (Figure 6-12)p. 434
DRIVE TIRE AND WHEEL (Figure 6-13)p. 436
+7 STEERING SYSTEMp. 439
STEERING COLUMN AND ATTACHING PARTS (Figure 7-1)p. 442
STEERING COLUMN ASSEMBLY (Figure 7-2)p. 444
STEERING CONTROL UNIT (Figure 7-3)p. 446
STEERING LINES (Figure 7-4)p. 448
STEER AXLE (Figure 7-5)p. 450
STEER CYLINDER (Figure 7-6)p. 454
STEER TIRE AND WHEEL (Figure 7-7)p. 456
+8 BRAKE SYSTEMp. 459
BRAKE PEDAL LINKAGE (Figure 8-1)p. 462
BRAKE PEDAL LINKAGE (Figure 8-2)p. 466
BRAKE PEDAL LINKAGE (Figure 8-3)p. 470
BRAKE PEDAL LINKAGE (Figure 8-4)p. 474
BRAKE ASSEMBLY (Figure 8-5)p. 478
BRAKE ASSEMBLY (Figure 8-6)p. 480
PARK BRAKE ASSEMBLY (Figure 8-7)p. 482
BRAKE MASTER CYLINDER ASSEMBLY (Figure 8-8)p. 484
BRAKE COOLING SYSTEM (Figure 8-9)p. 486
+9 HYDRAULIC SYSTEMp. 489
HYDRAULIC SUPPLY AND RETURN (Figure 9-1)p. 492
HYDRAULIC FILTER (Figure 9-2)p. 494
GEAR PUMP (Figure 9-3)p. 496
HAND LEVERS (Figure 9-4)p. 498
HAND LEVERS (Figure 9-5)p. 500
HAND LEVERS (Figure 9-6)p. 502
HAND LEVERS (Figure 9-7)p. 504
CONTROL VALVE ASSEMBLY (Figure 9-8)p. 506
VALVE ASSEMBLY, LIFT AND TILT (Figure 9-9)p. 508
VALVE ASSEMBLY, LIFT AND TILT (Figure 9-10)p. 510
AUXILIARY ONE AND TWO (Figure 9-11)p. 512
AUXILIARY ONE AND TWO (Figure 9-12)p. 514
OUTLET SECTION (Figure 9-13)p. 516
CONTROL VALVE ASSEMBLY (Figure 9-14)p. 518
CONTROL VALVE ASSEMBLY (Figure 9-15)p. 520
VALVE ASSEMBLY, LIFT AND LOWER (Figure 9-16)p. 522
TILT SECTION (Figure 9-17)p. 524
ELECTRO HYDRAULIC POPPET VALVE (Figure 9-18)p. 526
AUXILIARY ONE SECTION (Figure 9-19)p. 528
AUXILIARY TWO SECTION (Figure 9-20)p. 530
OUTLET SECTION (Figure 9-21)p. 532
TILT CYLINDER AND MAST INSTALLATION (Figure 9-22)p. 534
TILT CYLINDER (Figure 9-23)p. 536
TILT AND AUXILIARY HOSES (Figure 9-24)p. 538
+10 MAST-TWO STAGE LIMITED FREE-LIFTp. 541
OUTER MAST (Figure 10-1)p. 544
INNER MAST (Figure 10-2)p. 546
MAIN LIFT (Figure 10-3)p. 548
MAIN CYLINDER (Figure 10-4)p. 552
MAIN CYLINDER (Figure 10-5)p. 554
HEADER HOSES (Figure 10-6)p. 556
CARRIAGE (Figure 10-7)p. 560
+11 MAST-TWO STAGE FULL FREE-LIFTp. 563
OUTER MAST AND MAIN LIFT (Figure 11-1)p. 566
INNER MAST AND FREE-LIFT (Figure 11-2)p. 570
MAIN LIFT CYLINDER (Figure 11-3)p. 574
FREE-LIFT CYLINDER (Figure 11-4)p. 578
CARRIAGE (Figure 11-5)p. 582
HEADER HOSE (Figure 11-6)p. 584
+12 MAST-THREE STAGE FULL FREE-LIFTp. 587
OUTER MAST (Figure 12-1)p. 590
INTERMEDIATE MAST (Figure 12-2)p. 592
INNER MAST (Figure 12-3)p. 596
MAIN LIFT (Figure 12-4)p. 598
FREE-LIFT (Figure 12-5)p. 602
MAIN CYLINDER (Figure 12-6)p. 606
FREE-LIFT CYLINDER (Figure 12-7)p. 610
HEADER HOSES (Figure 12-8)p. 614
CARRIAGE (Figure 12-9)p. 618
+13 OPTIONSp. 621
ACCUMULATOR (Figure 13-1)p. 624
BACK-UP ALARM (Figure 13-2)p. 626
MIRRORS (Figure 13-3)p. 628
MIRRORS (Figure 13-4)p. 630
STROBE LIGHT (Figure 13-5)p. 632
STROBE LIGHT (Figure 13-6)p. 634
LIFTING EYES (Figure 13-7)p. 636
WEATHER PROTECTION (Figure 13-8)p. 638
INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-9)p. 642
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-10)p. 644
INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-11)p. 646
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-12)p. 648
INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-13)p. 650
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-14)p. 652
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-15)p. 654
INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-16)p. 656
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-17)p. 658
AUXILARY TUBE EXTENSIONS (Figure 13-18)p. 660
AUXILARY TUBE EXTENSIONS (Figure 13-19)p. 662
AUXILARY TUBE EXTENSIONS (Figure 13-20)p. 664
GM LPG REGULATOR DRAIN KIT (Figure 13-21)p. 666
The Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF is delivered instantly after payment. There is no shipping, no waiting for a disc, and no binder to lose. Open it on a laptop in the workshop, a tablet at the machine, or a phone on the shop floor, and print only the figure or page you need for the job at hand.
Reviews
There are no reviews yet.