Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF

Description

Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF

This is the full illustrated parts manual for the Hyster N005 series IC lift trucks, covering H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0FT and H5.5FT models. Published under part number 1637135 with a 09/2007 date, it is the reference used to identify and order service replacement parts for these trucks, right down to individual fasteners, seals, shims and snap rings.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Hyster
• Series / unit code: N005 (Europe)
• Document number: 1637135
• Date: 09/2007
• Language: English
• Format: PDF
• Pages: 706

Chapters Covered

The manual is divided into 14 major sections, each tabbed for quick reference:

• 1 – Frame (floor plates, cowl, hood, overhead guard, cab, doors, windows, seats, counterweight, labels, forks, load backrest)
• 2 – Engines (engine mounting, exhaust, cooling, fan, flywheel and housing, Cummins 4.5L diesel and GM 4.3L LPG assemblies)
• 3 – Fuel System (air cleaner, air filter, LPG tank brackets, regulator, throttle body, injection pump, fuel filtration, Monotrol pedal)
• 4 – Electrical System (chassis harnesses, engine harnesses, cowl harnesses, lights, instruments, joystick, impact sensor, load weigh)
• 5 – Transmission (single and dual speed, forward and reverse clutch packs, torque converter, cooling, control valve)
• 6 – Drive Axle (wet brake and dry brake variants, differential, carrier, drive axle housing and hub, tyres and wheels)
• 7 – Steering System (steering column, control unit, lines, steer axle, steer cylinder, steer tyre and wheel)
• 8 – Brake System (brake pedal linkage single and dual pedal, master cylinder, brake assemblies, park brake, brake cooling)
• 9 – Hydraulic System (supply and return, filter, gear pump, hand levers, manual and electronic control valves, tilt cylinder, hoses)
• 10 – Mast – Two Stage Limited Free-Lift (outer and inner mast, main lift, main cylinder, header hoses, carriage)
• 11 – Mast – Two Stage Full Free-Lift (outer mast and main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, header hose, carriage)
• 12 – Mast – Three Stage Full Free-Lift (outer, intermediate and inner mast, main lift, free-lift, cylinders, header hoses, carriage)
• 13 – Options (accumulator, back-up alarm, mirrors, strobe light, lifting eyes, weather protection, integral side-shift, auxiliary tube extensions, LPG regulator drain kit)
• 14 – Numerical Index

Each section is further broken down by assembly. The Frame chapter alone carries floor plates and covers, underbody shield, fenders, mud guards, cowl mount, hood, overhead guard, cab assemblies with steel and PVC doors, sliding rear window, wiring and attaching parts, cab interior, heater hose arrangement, sound abatement, counterweight, seating options, interior and exterior labels, control lever labels, joystick labels, electronic lever labels, forks in Class III and Class IV standard taper, and load backrest extensions. The mast chapters separate outer mast, inner mast, main lift, main cylinder, free-lift cylinder, header hoses, and carriage for each lift configuration, with lift heights tabulated per mast group number.

How the Part Listings Are Built

Every assembly breakdown follows the same structure: item number, part number, description and quantity, with keys and footnotes used to separate similar assemblies and right-hand / left-hand parts. Five periods in the part number column indicate a part that is not serviced separately or that is referenced to another figure, shown by a pointing hand and figure number in the description column. Indented descriptions mark assemblies and their subparts, and quantities are given for one assembly, so a subpart quantity of two means two per assembly. Serial number breaks, ECN numbers for pending serial numbers, and date breaks are printed directly in the tables so the correct variant can be selected before ordering.

Identification Data Included

The opening pages explain how to read the truck serial number, where it is stamped on the frame and printed on the nameplate, and how the mast, carriage, fork, tilt and lift cylinder group numbers are stamped on the equipment. Fork part numbers, capacity ratings, plant code letters and date codes are shown, along with the carriage group number location on pin type and hook type carriages, and the four-digit carriage travel figure stamped under the mast production sequence number. Side-shift carriage and attachment nameplates are also covered so the correct serial number can be quoted when ordering.

Coverage by Engine and Configuration

The parts listings split wherever the truck build differs. Engine mounting, exhaust systems, battery cables, wire harnesses and flywheel housings are separated between the Cummins 4.5L diesel and the GM 4.3L LPG engines. Cooling system pages distinguish internal oil cooler with basic transmission and dry brake from external oil cooler with electronic transmission or wet brake. Transmission sections separate single speed and dual speed, dry brake and wet brake, and transmission assemblies with and without boost. Drive axle chapters separate wet brake and dry brake, and give overall ratio options including 11.2, 12.8, 13.7 and 15.2 for wet brake axles and 0.789, 0.889, 0.942 and 1.061 DB ratios for dry brake axles.

What This Manual Lets You Do

With the Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 open, you can identify the exact part number for a failed component, confirm the quantity required for a single assembly, and check whether a serial number break or engineering change note applies to your particular truck before the order goes out. Instead of guessing at a seal, shim, spring, bearing or fastener, you look up the figure, read the item number off the exploded view and match it to the description and quantity in the table beneath. That is the difference between one correct order and three wrong ones.

Because the manual covers the whole N005 range across multiple engine, transmission, brake and mast configurations, it stays useful whether you are working on a two stage limited free-lift truck or a three stage full free-lift unit, a dry brake or wet brake axle, a Cummins diesel or a GM LPG engine. Mast and carriage pages are tabulated by mast group number and lift height to bottom of forks, so the right chain, hose, cylinder or load roller can be pulled for the truck in front of you.

The Hyster H4.0FT5-H5.5FT N005 Parts Manual 2007 – Illustrated PDF is delivered instantly after payment. There is no shipping, no waiting for a disc, and no binder to lose. Open it on a laptop in the workshop, a tablet at the machine, or a phone on the shop floor, and print only the figure or page you need for the job at hand.

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