Hyster H40-50-60-70FT (P177) Parts Manual 2016 – PDF Download 4120708

Description

Hyster H40-50-60-70FT (P177) Parts Manual – 2016 Edition

This is the complete illustrated parts manual for the Hyster H40FT, H50FT, H60FT and H70FT forklift series built on the P177 unit code. Published by Hyster Company in 2016 under document number 4120708, it is the same parts catalogue the service desk uses to identify, order and replace every service component on these trucks. At 936 pages it covers the whole machine – from a single snap ring through complete cylinder assemblies – with part numbers, descriptions, required quantities, keys and serial number notes for each item.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Hyster
• Models: H40FT, H50FT, H60FT, H70FT
• Unit code: P177
• Document number: 4120708
• Edition / date: 10/2016
• Language: English
• Page count: 936
• File format: PDF

Chapters Covered

The manual is divided into 22 major sections, each with its own tabbed contents list so you can go straight to the assembly you need:

• Frame – cab, counterweight, overhead guard, seat, doors, windows, labels, hood
• Engine Assembly – Yanmar (2.6L and 3.3L diesel)
• Engine Assembly – Kubota diesel (2.4L with DOC)
• Engine Assembly – Kubota LPG (2.5L)
• Engine Assembly – PSI (2.4L LPG and dual fuel)
• Fuel System – common to unit (throttle pedal, Monotrol)
• Fuel System – diesel (Yanmar and Kubota, water separators, injection)
• Fuel System – LPG (Kubota and PSI, converters, lock-off, tank brackets)
• Electrical System – common to unit (chassis harness, PDM, instrument cluster, lights, mini-levers)
• Electrical System – LPG (battery cables, engine harnesses, alternator)
• Electrical System – diesel (Yanmar and Kubota harnesses, alternators)
• Transmission (torque converter, cooling, clutch packs, charge pump, housing)
• Drive Axle (wet brake and dry brake variants, differential, bevel gear, wheel hubs)
• Steering System (steer axle, cylinder, column, control unit, lines, steer tyres)
• Brake System (dry and wet brake linkage, master cylinder, park brake, brake cooling)
• Hydraulic System (gear pumps, filter, control valves manual and electro-hydraulic, tilt cylinders)
• Mast – Two Stage Limited Free-Lift
• Mast – Two Stage Full Free-Lift
• Mast – Three Stage Full Free-Lift
• Options (strobe, back-up alarm, mirrors, fire extinguisher, accumulator, side-shift, fork positioner, quick disconnects)
• Field Conversion Kits (add-on kits, header hose conversions, direction control, brake pedal conversion)
• Numerical Index – every part number in the book, listed with its page and item reference

What You Get Inside

Each assembly page pairs an exploded illustration with a matching parts table. The table gives you the item callout number, the Hyster part number, the description, and the quantity required – so there is no guesswork when a component has more than one variant. Where an assembly changed during production, the manual shows the older and newer part numbers in supersession order with the replaced number struck through, plus date breaks and serial-number breaks so you know which version your truck uses.

Keys labelled A, B, C, D separate right-hand and left-hand parts, or standard and optional fitments, in a single table. Footnotes flag parts that appear on only some builds – for example the lockable fuel cap on DS models or the non-marking tyre compound. Indented descriptions show how sub-assemblies nest inside larger assemblies, so you can see whether a bearing cap, sheave or gland is sold on its own or as part of the parent assembly.

Engine and Powertrain Coverage

The engine sections break each powerplant down to component level: cylinder block, cylinder head, camshaft, pistons and crankshaft, oil pump, oil cooler, water pump, thermostat housing, turbocharger, EGR valve and cooler, fuel injection pump, fuel rail, injectors and glow plugs, starter, alternator, and the ECM. The transmission chapter covers the torque converter, converter housing, single-speed aluminium chain drive housing, forward and reverse clutch packs, stator support housing and charge pump. The drive axle chapter splits wet brake and dry brake variants across six sheets, including the differential, bevel gear set, park brake assembly and wheel hub internals.

Mast and Attachment Coverage

Three complete mast sections are included – two stage limited free-lift, two stage full free-lift, and three stage full free-lift – each with outer mast, inner mast, intermediate mast, main lift cylinders, free-lift cylinders, chain sheaves, header hoses and carriages. Mast assemblies are listed by mast group number and lift height, so you can match the exact mast on your truck before ordering rollers, chains or hose groups. The options chapter adds integral side-shift carriages, fork positioners, quick-disconnect manifolds, auxiliary tubes and the hydraulic hoses that feed them.

Who This Manual Is For

Fleet workshops keeping H40FT through H70FT trucks running, independent forklift mechanics, and parts departments that need to raise an accurate order the first time. If you have ever received the wrong roller, the wrong seal kit or a hose that will not fit because your truck was built either side of a serial number break, the supersession and serial notes in this manual are what stop that happening. The numerical index at the back lets you start from a part number you already have on the shelf and work backwards to the assembly and page.

Order Your Hyster P177 Parts Manual Today

With this Hyster H40-50-60-70FT (P177) Parts Manual on hand you can identify any service part on the truck, confirm the correct quantity, check whether a part has been superseded, and match assemblies to the right engine and mast configuration before you contact your supplier. Accurate identification saves return freight, workshop downtime and the cost of fitting a component that was never going to work.

IMAGES PREVIEW

Delivery is instant. The PDF is available for download immediately after payment – no shipping, no waiting for a parcel. Open it on a workshop PC, a laptop, a tablet or a phone, search it, print the pages you need for the job and take them to the bench. Your download link stays available so you can return to it whenever a new repair comes in.