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Hyster H40-70FT (N177) Parts Manual – PDF DOWNLOAD
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Hyster H40-70FT (N177) Parts Manual – PDF DOWNLOAD
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Description
Hyster H40-70FT (N177) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H40-70FT (N177) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 18-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 18-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H40-70FT (N177) Parts Manual – PDF DOWNLOAD
Frame.......................................................................................................................................................... 25 COUNTERWEIGHT.............................................................................................................................................. 29 OVERHEAD GUARD............................................................................................................................................. 30 HOOD ASSEMBLY.............................................................................................................................................. 32 FLOORPLATES AND COVERS..................................................................................................................................... 36 DASH PANEL AND STEERING COLUMN COVER....................................................................................................................... 40 FENDER EXTENSIONS.......................................................................................................................................... 42 COWL MOUNT................................................................................................................................................. 44 HEATER HOSES MAZDA, GASOLINE............................................................................................................................... 45 HEATER HOSES MAZDA, LPG.................................................................................................................................... 46 HEATER HOSES YANMAR DIESEL................................................................................................................................. 47 HEATER HOSE 2.5L KUBOTA LPG................................................................................................................................ 48 SEAT NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ...................................................................................................... 50 SEAT SEMI SUSPENSION - WITH MANUAL AND ELECTRO-HYDRAULIC CONTROLS ......................................................................................... 52 FULL SUSPENSION SEAT WITH ELECTRO-HYDRAULIC CONTROLS - SHEET 1 OF 3 ....................................................................................... 54 FULL SUSPENSION SEAT WITH MANUAL HYDRAULIC CONTROLS - SHEET 1 OF 3 ........................................................................................ 58 FULL SUSPENSION SEAT RECLINER AND DAMPER KITS - SHEET 2 OF 3 .............................................................................................. 62 FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 3 ................................................................................ 64 ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ............................................................................ 66 ARMREST ASSEMBLY MINI-LEVER MODULES - FULL SUSPENSION SEAT ................................................................................................ 68 LOAD BACKREST EXTENSION.................................................................................................................................... 70 FORKS...................................................................................................................................................... 72 FORKS OPTIONAL............................................................................................................................................. 74 AIR CONDITIONER COMPRESSOR KUBOTA 2.5 LPG.................................................................................................................. 76 CAB WITHOUT A/C............................................................................................................................................ 78 CAB WITH A/C............................................................................................................................................... 80 CAB ATTACHING PARTS WITH A/C............................................................................................................................... 82 CAB LH DOOR................................................................................................................................................ 84 CAB RH DOOR AND HEATER ASSEMBLY............................................................................................................................ 86 CAB WITH STEEL DOORS HEATER - WITHOUT A/C ................................................................................................................. 89 CAB AIR CONDITIONER........................................................................................................................................ 90 CAB HEATER................................................................................................................................................. 92 CAB DOORS PVC.............................................................................................................................................. 94 CAB WINDOWS AND WINDOW WIPER SYSTEM........................................................................................................................ 96 CAB WINDOW - LEFT HAND DOOR ...............................................................................................................................100 CAB WINDOW - RIGHT HAND DOOR ..............................................................................................................................102 CAB SLIDING REAR WINDOW....................................................................................................................................104 CAB INTERIOR PANELS........................................................................................................................................106 CAB CONDENSER ASSEMBLY - CAB (WITH A/C) ...................................................................................................................108 CAB FRAME AND ATTACHING PARTS - WITHOUT A/C ...............................................................................................................110 CAB FRAME AND ATTACHING PARTS - CAB WITH A/C ..............................................................................................................112 RAIN TOP...................................................................................................................................................114 LABELS EXTERIOR............................................................................................................................................116 LABELS INTERIOR............................................................................................................................................118 LABELS HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ........................................................................................................120 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS.......................................................................................................122 ENGINE ASSEMBLY - MAZDA........................................................................................................................................125 COOLING SYSTEM MAZDA 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - BASIC POWERSHIFT TRANSMISSION ........................................................128 COOLING SYSTEM MAZDA 2.2L, GASOLINE SERPENTINE RADIATOR - BASIC POWERSHIFT TRANSMISSION ..................................................................130 COOLING SYSTEM MAZDA 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE ...........................132 EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.2L, GASOLINE AND LPG......................................................................................134 FAN ASSEMBLY MAZDA.........................................................................................................................................136 ENGINE MOUNTING............................................................................................................................................138 FLYWHEEL AND HOUSING 2.2 L - GASOLINE AND LPG .............................................................................................................140 ASSEMBLED ENGINE MAZDA 2.2L, GASOLINE AND LPG.............................................................................................................142 CYLINDER HEAD MAZDA 2.2L, GASOLINE AND LPG.................................................................................................................144 CYLINDER BLOCK MAZDA 2.2L, GASOLINE AND LPG...............................................................................................................146 CAMSHAFT AND VALVES MAZDA 2.2L, GASOLINE AND LPG...........................................................................................................148 CRANKSHAFT AND PISTONS MAZDA 2.2L, GASOLINE AND LPG........................................................................................................150 EMISSION CONTROL SYSTEM MAZDA 2.2L, GASOLINE...............................................................................................................152 MAP SENSOR MAZDA 2.2L, LPG................................................................................................................................154 ENGINE FUEL SYSTEM MAZDA 2.2L, GASOLINE....................................................................................................................156 EXHAUST MANIFOLD MAZDA 2.2L, GASOLINE AND LPG..............................................................................................................158 INTAKE MANIFOLD MAZDA 2.2L, GASOLINE......................................................................................................................160 INTAKE MANIFOLD MAZDA 2.2L LPG.............................................................................................................................162 TIMING GEAR COVER AND OIL PAN MAZDA 2.2L, GASOLINE AND LPG.................................................................................................164 OIL PUMP AND FILTER MAZDA 2.2L, GASOLINE AND LPG...........................................................................................................166 ENGINE COOLING SYSTEM MAZDA 2.2L, GASOLINE AND LPG.........................................................................................................168 ENGINE ASSEMBLY - YANMAR.......................................................................................................................................171 COOLING SYSTEM YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER ..............................................................174 COOLING SYSTEM YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER ..............................................................176 ENGINE MOUNTING YANMAR 2.6 AND 3.3L........................................................................................................................178 FAN ASSEMBLY YANMAR 2.6 AND 3.3L...........................................................................................................................179 FLYWHEEL AND HOUSING YANMAR 2.6L AND 3.3L - DIESEL ........................................................................................................180 CYLINDER BLOCK YANMAR 2.6 AND 3.3L - DIESEL ...............................................................................................................182 CYLINDER HEAD YANMAR 2.6L AND 3.3L - DIESEL ...............................................................................................................184 CAMSHAFT AND DRIVE GEAR YANMAR 2.6L AND 3.3L - DIESEL .....................................................................................................188 CRANKSHAFT AND PISTONS YANMAR 2.6L AND 3.3L - DIESEL ......................................................................................................190 INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L AND 3.3L - DIESEL .................................................................................................192 GEAR HOUSING YANMAR 2.6L AND 3.3L - DIESEL ................................................................................................................194 OIL PAN YANMAR 2.6L AND 3.3L - DIESEL .....................................................................................................................196 ENGINE COOLING YANMAR 2.6L AND 3.3L - DIESEL ..............................................................................................................198 LUBRICATION SYSTEM YANMAR 2.6L AND 3.3L - DIESEL ..........................................................................................................200 EXHAUST YANMAR 2.6 AND 3.3L DIESEL - WITHOUT CATALYTIC CONVERTER ..........................................................................................202 ENGINE ASSEMBLY-KUBOTA.........................................................................................................................................205 EXHAUST SYSTEM WITH CATALYTIC CONVERTER - KUBOTA 2.5L .....................................................................................................210 COOLING SYSTEM KUBOTA 2.5L.................................................................................................................................212 FLYWHEEL HOUSING AND STARTER KUBOTA 2.5L LPG...............................................................................................................214 ENGINE MOUNT KUBOTA 2.5L LPG...............................................................................................................................216 CYLINDER BLOCK ASSEMBLY KUBOTA 2.5L........................................................................................................................218 OIL PAN ASSEMBLY KUBOTA 2.5L...............................................................................................................................220 CYLINDER HEAD ASSEMBLY KUBOTA 2.5L.........................................................................................................................222 CYLINDER HEAD COVER ASSEMBLY KUBOTA 2.5L...................................................................................................................224 OIL FILTER ASSEMBLY KUBOTA 2.5L............................................................................................................................226 DIPSTICK TUBE ASSEMBLY KUBOTA 2.5L.........................................................................................................................227 OIL PUMP ASSEMBLY KUBOTA 2.5L..............................................................................................................................228 CRANKSHAFT BEARING ASSEMBLY KUBOTA 2.5L....................................................................................................................230 CRANKSHAFT AND PISTON ASSEMBLY KUBOTA 2.5L.................................................................................................................232 FLANGE BREATHER ASSEMBLY KUBOTA 2.5L.......................................................................................................................234 IGNITION COIL ASSEMBLY KUBOTA 2.5L.........................................................................................................................235 COVER ASSEMBLY KUBOTA 2.5L.................................................................................................................................236 VALVE AND ROCKER ARM ASSEMBLY KUBOTA 2.5L..................................................................................................................238 INTAKE MANIFOLD ASSEMBLY KUBOTA 2.5L.......................................................................................................................240 EXHAUST MANIFOLD ASSEMBLY KUBOTA 2.5L......................................................................................................................242 OIL COOLER ASSEMBLY KUBOTA 2.5L - 280 MM FAN HEIGHT .......................................................................................................243 ALTERNATOR AND PULLEY ASSEMBLY KUBOTA 2.5L.................................................................................................................244 WATER FLANGE AND THERMOSTAT ASSEMBLY KUBOTA 2.5L...........................................................................................................246 WATER PUMP ASSEMBLY KUBOTA 2.5L............................................................................................................................248 FAN PULLEY ASSEMBLY KUBOTA 2.5L............................................................................................................................249 ECU ASSEMBLY KUBOTA 2.5L...................................................................................................................................250 CAMSHAFT ASSEMBLY KUBOTA 2.5L..............................................................................................................................252 WIRE HARNESS ASSEMBLY KUBOTA 2.5L..........................................................................................................................254 GEAR CASE ASSEMBLY KUBOTA 2.5L - 280 MM FAN HEIGHT ........................................................................................................256 FUEL SYSTEM - DIESEL...........................................................................................................................................259 AIR INTAKE AND FILTER SYSTEM YANMAR 2.6L AND 3.3L DIESEL - WITHOUT AUXILIARY INTAKE SILENCER ..............................................................262 AIR FILTER ASSEMBLY YANMAR 2.6L AND 3.3L DIESEL............................................................................................................264 AIR INTAKE SYSTEM PRE-CLEANER AND DUCT.....................................................................................................................265 FUEL SYSTEM YANMAR 2.6L AND 3.3L - DIESEL .................................................................................................................266 FUEL INJECTION SYSTEM YANMAR 2.6L AND 3.3L - DIESEL .......................................................................................................268 FUEL FILTER AND WATER SEPARATOR YANMAR 2.6L AND 3.3L - DIESEL .............................................................................................270 THROTTLE CABLE ASSEMBLY YANMAR 2.6L AND 3.3L - DIESEL .....................................................................................................272 THROTTLE POSITION SENSOR AND ATTACHING PARTS YANMAR 2.6L AND 3.3L DIESEL...................................................................................274 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL.................................................................................................276 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL.......................................................................................................278 FUEL SYSTEM - GAS/LPG..........................................................................................................................................281 AIR INTAKE AND FILTER SYSTEM MAZDA 2.2L, GASOLINE..........................................................................................................284 AIR INTAKE AND FILTER SYSTEM MAZDA 2.2L LPG................................................................................................................286 AIR INTAKE AND FILTER SYSTEM KUBOTA 2.5L LPG...............................................................................................................288 AIR FILTER ASSEMBLY MAZDA 2.2L, GASOLINE AND LPG...........................................................................................................290 FUEL SYSTEM MAZDA 2.2L, GASOLINE...........................................................................................................................291 FUEL SYSTEM MAZDA 2.2L LPG.................................................................................................................................292 FUEL SUPPLY SYSTEM MAZDA 2.2L, GASOLINE....................................................................................................................294 FUEL PUMP AND SENDER MAZDA 2.2L, GASOLINE.................................................................................................................296 FUEL SUPPLY SYSTEM MAZDA 2.2L LPG..........................................................................................................................298 FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.2L LPG......................................................................................................300 THROTTLE BODY AND ATTACHING PARTS MAZDA 2.2L, GASOLINE....................................................................................................302 MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.2L LPG...........................................................................................................304 ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.2L LPG.....................................................................................................306 ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.2L LPG...........................................................................................................308 FUEL SYSTEM KUBOTA 2.5L LPG................................................................................................................................309 LPG TANK BRACKET SWING OUT.................................................................................................................................310 LPG TANK BRACKET SWING OUT, DROP DOWN......................................................................................................................312 LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR - SECTION 1 OF 2 ............................................................................................315 LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR - SECTION 2 OF 2 ............................................................................................316 LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR - SECTION 1 OF 2 ...........................................................................................318 LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR - SECTION 2 OF 2 ...........................................................................................320 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL.................................................................................................322 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL.......................................................................................................324 ELECTRICAL SYSTEM..............................................................................................................................................327 ELECTRICAL SYSTEM RH CHASSIS...............................................................................................................................332 COWL ELECTRICAL MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ..........................................................................................334 COWL ELECTRICAL ELECTRO-HYDRAULIC..........................................................................................................................336 ENGINE ELECTRICAL COMPONENTS MAZDA 2.2L, GASOLINE AND LPG..................................................................................................338 FUEL SYSTEM SENSORS MAZDA 2.2L LPG........................................................................................................................340 ENGINE ELECTRICAL SYSTEM YANMAR DIESEL.....................................................................................................................342 ENGINE WIRE HARNESS AND ATTACHING PARTS 2.5L KUBOTA LPG - SINGLE SPEED TRANSMISSION .......................................................................346 ALTERNATOR AND MOUNTING YANMAR 2.6L AND 3.3L - DIESEL .....................................................................................................348 SEALED ALTERNATOR AND MOUNTING YANMAR 2.6 AND 3.3L.........................................................................................................350 POWER DISTRIBUTION MODULE..................................................................................................................................352 BATTERY CABLES 2.5L LPG....................................................................................................................................354 TRANSMISSION ELECTRICAL SINGLE SPEED.......................................................................................................................356 MAST ELECTRICAL............................................................................................................................................358 LOAD WEIGH ELECTRICAL......................................................................................................................................360 IMPACT SENSOR..............................................................................................................................................362 INSTRUMENT CLUSTER.........................................................................................................................................364 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION .........................................................................................................366 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION ..........................................................................................................368 SEAT BELT SWITCH ADAPTER...................................................................................................................................370 LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE - WITH CAB ....................................................................................................372 LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD .........................................................................................374 WIRE HARNESS RH CHASSIS - MAZDA 2.2L .....................................................................................................................376 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - MAZDA 2.2L .......................................................................................382 WIRE HARNESS RH CHASSIS - KUBOTA 2.5L .....................................................................................................................388 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA 2.5L LPG ..................................................................................394 WIRE HARNESS RH CHASSIS - YANMAR 2.6L AND 3.3L, DIESEL ....................................................................................................400 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 2.6L AND 3.3L, DIESEL .....................................................................406 WIRE HARNESS (ENGINE) MAZDA 2.2L, GASOLINE.................................................................................................................412 WIRE HARNESS (ENGINE) MAZDA 2.2L LPG.......................................................................................................................416 WIRE HARNESS (ENGINE) KUBOTA 2.5L LPG......................................................................................................................420 WIRE HARNESS ENGINE - YANMAR 2.6L AND 3.3L, DIESEL ........................................................................................................424 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT ...........................................................................................428 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................................................................432 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ...............................................................................436 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ......................................................................................440 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ....................................................................................................444 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION .....................................................................................................446 WIRE HARNESS ADAPTER - LOW FUEL PRESSURE ..................................................................................................................448 WIRE HARNESS AIR CONDITIONING JUMPER.......................................................................................................................449 WIRE HARNESS AIR CONDITIONER...............................................................................................................................450 WIRE HARNESS ALTERNATOR - DIESEL ..........................................................................................................................452 WIRE HARNESS SEALED ALTERNATOR - YANMAR 2.6L AND 3.3L, DIESEL .............................................................................................454 WIRE HARNESS TRANSMISSION - SINGLE SPEED ..................................................................................................................456 WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 2.5L ........................................................................................458 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD....................................................................................................................460 TRANSMISSION...................................................................................................................................................463 TRANSMISSION COOLING MAZDA 2.2L, GASOLINE AND LPG - SERPENTINE AND SQUARE WAVE ............................................................................466 TRANSMISSION COOLING MAZDA 2.2L, GASOLINE AND LPG - WITH AIR COOLER .......................................................................................468 TRANSMISSION COOLING YANMAR 2.6L AND 3.3L DIESEL - SQUARE WAVE WITHOUT AIR COOLER .........................................................................470 TRANSMISSION COOLING YANMAR 2.6L AND 3.3L DIESEL - SQUARE WAVE WITH INTERNAL OIL COOLER ...................................................................472 TRANSMISSION COOLING KUBOTA 2.5L LPG - SQUARE WAVE WITHOUT OIL COOLER WITH SINGLE SPEED TRANSMISSION ......................................................474 TORQUE CONVERTER MAZDA.....................................................................................................................................476 TORQUE CONVERTER YANMAR AND KUBOTA ENGINES.................................................................................................................477 TRANSMISSION MOUNT SINGLE SPEED - ALUMINUM CHAIN DRIVE ....................................................................................................478 TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED - ALUMINUM CHAIN DRIVE .....................................................................................480 TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED - ALUMINUM CHAIN DRIVE ..........................................................................482 STATOR SUPPORT HOUSING.....................................................................................................................................484 INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION.............................................................................................................486 COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION...........................................................................................................488 CONTROL VALVE ASSEMBLY LOW PRESSURE........................................................................................................................490 Drive Axle.....................................................................................................................................................491 DRIVE AXLE AND ATTACHING PARTS WET BRAKE...................................................................................................................494 AXLE HOUSING WET BRAKE.....................................................................................................................................496 BEVEL GEAR WET BRAKE.......................................................................................................................................498 DIFFERENTIAL WET BRAKE.....................................................................................................................................500 PARKING BRAKE WET BRAKE....................................................................................................................................502 WET BRAKES.................................................................................................................................................503 WHEEL HUB WET BRAKE........................................................................................................................................504 DRIVE AXLE AND ATTACHING PARTS DRY BRAKE...................................................................................................................506 DRIVE AXLE DRY BRAKE - SHEET 1 OF 3 .......................................................................................................................508 DRIVE AXLE DRY BRAKE - SHEET 2 OF 3 .......................................................................................................................510 DRIVE AXLE DRY BRAKE - SHEET 3 OF 3 .......................................................................................................................512 DIFFERENTIAL DRY BRAKE.....................................................................................................................................514 DRIVE TIRE AND WHEEL SINGLE................................................................................................................................516 DRIVE TIRE AND WHEEL WIDE TREAD............................................................................................................................517 DRIVE TIRE AND WHEEL PNEUMATIC RADIAL......................................................................................................................518 DUAL DRIVE WHEELS AND TIRES................................................................................................................................520 STEERING SYSTEM................................................................................................................................................523 STEERING COLUMN AND ATTACHING PARTS NON-ISOLATED - GASOLINE AND LPG .......................................................................................526 STEERING COLUMN AND ATTACHING PARTS ISOLATED - DIESEL .....................................................................................................527 STEERING COLUMN ASSEMBLY NON-ISOLATED - GASOLINE AND LPG ..................................................................................................528 STEERING COLUMN ASSEMBLY ISOLATED, DIESEL..................................................................................................................530 STEERING CONTROL UNIT......................................................................................................................................532 STEERING LINES.............................................................................................................................................534 STEER AXLE.................................................................................................................................................536 STEER CYLINDER.............................................................................................................................................538 STEER TIRES AND WHEELS H40-50FT............................................................................................................................540 STEER TIRES AND WHEELS H40-70FT............................................................................................................................542 BRAKE SYSTEM...................................................................................................................................................545 BRAKE LINKAGE SINGLE PEDAL - DRY BRAKE ....................................................................................................................548 BRAKE LINKAGE DUAL PEDAL - DRY BRAKE ......................................................................................................................550 BRAKE ASSEMBLY DRY BRAKE...................................................................................................................................552 BRAKE MASTER CYLINDER ASSEMBLY DRY BRAKE...................................................................................................................555 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL WET BRAKE - WITH SINGLE SPEED TRANSMISSION .....................................................................556 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE ....................................................................................................................558 BRAKE LINKAGE DUAL PEDAL - WET BRAKE ......................................................................................................................560 BRAKE MASTER CYLINDER ASSEMBLY WET BRAKE...................................................................................................................562 PARK BRAKE ASSEMBLY........................................................................................................................................564 HYDRAULIC SYSTEM...............................................................................................................................................567 HYDRAULIC SUPPLY AND RETURN WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE .................................................................................570 GEAR PUMP ASSEMBLY LOW PRESSURE - CHAIN DRIVE OPTION ......................................................................................................572 GEAR PUMP ASSEMBLY HIGH PRESSURE...........................................................................................................................574 HYDRAULIC FILTER...........................................................................................................................................576 HYDRAULIC HOSES LIFT, TILT, AND AUXILIARY..................................................................................................................578 AUXILLIARY HOSES THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ................................................................................581 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS .........................................................................................................584 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ......................................................................................................586 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ..........................................................................................................588 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS .......................................................................................................590 CONTROL VALVE ASSEMBLY MANUAL CONTROL - THREE AND FOUR FUNCTION ...........................................................................................592 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE...........................................................................................................594 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ..............................................................................596 AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ......................................................................................598 OUTLET SECTION MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................................................600 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION ...............................................................................602 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION ..........................................................................604 HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) THREE AND FOUR FUNCTION - POPPET VALVES .......................................................................606 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ...........................................................................608 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ..................................................................610 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ............................................................................612 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .........................................................................................614 TILT CYLINDER AND MAST INSTALLATION........................................................................................................................616 TILT CYLINDERS H40-50FT....................................................................................................................................618 TILT CYLINDERS H60-70FT....................................................................................................................................620 Mast-Two Stage Limited Free-Lift...............................................................................................................................623 OUTER MAST TWO STAGE LIMITED FREE-LIFT.....................................................................................................................626 INNER MAST TWO STAGE LIMITED FREE LIFT.....................................................................................................................628 MAIN LIFT TWO STAGE LIMITED FREE LIFT......................................................................................................................630 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT.............................................................................................................632 HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT................................................................................................636 CARRIAGE TWO STAGE LIMITED FREE-LIFT.......................................................................................................................640 Mast-Two Stage Full Free-Lift..................................................................................................................................643 OUTER MAST TWO STAGE FULL FREE LIFT........................................................................................................................646 INNER MAST TWO STAGE FULL FREE- LIFT.......................................................................................................................648 MAIN LIFT TWO STAGE FULL FREE- LIFT........................................................................................................................650 MAIN LIFT CYLINDER - RH TWO STAGE FULL FREE- LIFT..........................................................................................................652 MAIN LIFT CYLINDER - LH TWO STAGE FULL FREE- LIFT..........................................................................................................656 FREE-LIFT TWO STAGE FULL FREE- LIFT........................................................................................................................660 FREE-LIFT CYLINDER TWO STAGE FULL FREE- LIFT...............................................................................................................664 HEADER HOSES TWO STAGE FULL FREE-LIFT......................................................................................................................668 CARRIAGE TWO STAGE FULL FREE-LIFT..........................................................................................................................672 Mast-Three Stage Full Free-Lift................................................................................................................................675 OUTER MAST THREE STAGE FULL FREE LIFT......................................................................................................................678 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT..............................................................................................................682 INNER MAST THREE STAGE FULL FREE-LIFT.....................................................................................................................684 FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT.........................................................................................686 MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT.........................................................................................690 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT.............................................................................................................694 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.............................................................................................................698 HEADER HOSES AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - THREE AND F0UR FUNCTION ....................................................................702 CARRIAGE THREE STAGE FULL FREE-LIFT........................................................................................................................706 OPTIONS........................................................................................................................................................709 STROBE LIGHT LED...........................................................................................................................................712 BACK-UP ALARM..............................................................................................................................................714 MIRRORS WITH CAB...........................................................................................................................................716 MIRRORS WITH OVERHEAD GUARD................................................................................................................................717 FIRE EXTINGUISHER..........................................................................................................................................718 ACCUMULATOR AND ATTACHING PARTS............................................................................................................................720 AUXILIARY TUBES TWO STAGE LIMITED FREE LIFT - WITH MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT .................................................722 AUXILIARY TUBES TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT ..........................................................724 AUXILIARY TUBES THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT ..........................................................726 AUXILIARY TUBES THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT .......................................................728 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS) - THREE FUNCTION ...........................730 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ....732 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES TWO STAGE LIMITED FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS) - THREE AND FOUR FUNCTION ....................734 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS - THREE FUNCTION .............................736 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION .....738 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS - THREE AND FOUR FUNCTION ......................740 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT...................................................................................................742 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT....................................................................................................744 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT......................................................................................................748 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT............................................................................................750 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES THREE STAGE FULL FREE LIFT.............................................................................................751 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE FULL FREE- LIFT..............................................................................................752 INTEGRAL SIDE-SHIFT CYLINDER...............................................................................................................................754 INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT .........................................................................................756 INTEGRAL SIDE-SHIFT FORK POSITIONER - THREE STAGE FULL FREE-LIFT ..........................................................................................758 FORK POSITIONER ASSEMBLY...................................................................................................................................760 FIELD CONVERSION KITS..........................................................................................................................................763 SEAT CONVERSION KITS.......................................................................................................................................766 WEATHER PROTECTION KITS....................................................................................................................................766 COOLING REPAIR KITS........................................................................................................................................766 BRAKE PEDAL CONVERSION KITS................................................................................................................................766 DIRECTIONAL CONTROL CONVERSION.............................................................................................................................766 E-HYDRAULIC CONTROL CONVERSION KITS........................................................................................................................766 HYDRAULIC CONTROL CONVERSIONS MANUAL HYDRAULICS............................................................................................................767 LIGHT KITS.................................................................................................................................................767 TREAD CONVERSION KITS......................................................................................................................................768 ADD ON OPTION KITS.........................................................................................................................................768 ADD ON TELEMETRY KITS......................................................................................................................................769 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT - F508 SERIES MAST ................................................................................770 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE LIFT - F563 SERIES MAST .................................................................................771 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE- LIFT - F507/F562 SERIES MAST ..........................................................................772 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT - E509/E564 SERIES MAST .............................................................................773 NUMERICAL INDEX................................................................................................................................................775
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Dayton Alexander –
Always double check on the web before buying any manual that it matches with your needs or not. Must try it and I am guarantee that you will definitely love it. Best quality.