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Hyster H400HD H450HD H400HDS H450HDS (B236) Parts Manual – PDF DOWNLOAD
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Hyster H400HD H450HD H400HDS H450HDS (B236) Parts Manual – PDF DOWNLOAD
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Description
Hyster H400HD H450HD H400HDS H450HDS (B236) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster H400HD H450HD H400HDS H450HDS (B236) Parts Manual – PDF DOWNLOAD
Frame............................................................................................. 25 COUNTERWEIGHTS................................................................................ 30 HOODS AND COVERS.............................................................................. 32 FLOORPLATES AND COVERS........................................................................ 36 BELLY PAN H400HDS, H450HDS.................................................................... 39 BELLY PAN H400HD, H450HD...................................................................... 40 CAB CLOSED - PAGE 1 OF 2 ..................................................................... 42 CAB CLOSED - PAGE 2 OF 2 ..................................................................... 44 CAB OPEN - PAGE 1 OF 2 ....................................................................... 46 CAB OPEN - PAGE 2 OF 2 ....................................................................... 48 CAB ATTACHING PARTS........................................................................... 50 CAB FLOORMATS................................................................................. 52 OVERHEAD GUARD WIRE MESH...................................................................... 54 CAB RIGHT HAND DOOR........................................................................... 56 CAB LEFT HAND DOOR............................................................................ 58 CAB SUNSHADE TOP.............................................................................. 60 CAB SUNSHADE REAR............................................................................. 62 CAB TILT AND LATCH ASSEMBLY................................................................... 64 CAB TILT ELECTRIC PUMP........................................................................ 68 CAB TILT HAND PUMP............................................................................ 70 CAB TILT CYLINDER............................................................................. 72 CAB WINDOWS INSTALLATION...................................................................... 74 CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND...................................................... 76 WINDOW WIPER SYSTEM WASHER BOTTLE KIT......................................................... 78 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ....................... 80 DASH AND AIR DUCT ASSEMBLY.................................................................... 82 HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM - CLOSED CAB ONLY .......................... 83 AIR DUCT ASSEMBLY HEATER - WITH TWO-FAN CONDENSER SYSTEM ..................................... 84 HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM................................................... 86 CONTROL PANEL ASSEMBLY HEATER................................................................. 87 HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM................................................. 88 HEATER HOSES AND ATTACHING PARTS TIER III ENGINE.............................................. 90 HEATER HOSES AND ATTACHING PARTS TIER IV INTERIM ENGINE....................................... 92 CONDENSER HOSES AND ATTACHING PARTS TIER III ENGINE........................................... 94 CONDENSER HOSES AND ATTACHING PARTS TIER IV INTERIM ENGINE.................................... 96 CONDENSER HOSES AND ATTACHING PARTS TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ......... 98 COMPRESSOR ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM.............................................100 CONDENSER ASSEMBLY............................................................................102 AIR DUCT ASSEMBLY AIR CONDITIONING - WITHOUT CONDENSER .......................................104 AIR CONDITIONER SYSTEM WITHOUT CONDENSER......................................................106 AIR CONDITIONER ASSEMBLY WITHOUT CONDENSER (→ 12/2012) ......................................108 AIR CONDITIONER ASSEMBLY WITHOUT CONDENSER (12/2012 →) ......................................110 CONTROL PANEL ASSEMBLY WITHOUT CONDENSER (→ 12/2012) ........................................112 CONTROL PANEL ASSEMBLY WITHOUT CONDENSER (12/2012 →) ........................................113 INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB..............................................114 AIR DUCT LOUVER, CLIMATE CONTROL CAB..........................................................116 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB....................................................118 AIR CONDITIONER CLIMATE CONTROL CAB...........................................................120 CLIMATE CONTROL SYSTEM ATTACHING PARTS........................................................122 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (→ 3/2010) ....................................124 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (3/2010 →) ....................................128 SEAT ASSEMBLY SUSPENSION - WITH VINYL COVER ..................................................132 SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION...................................................135 SEAT ASSEMBLY AIR SUSPENSION..................................................................138 SEAT ASSEMBLY MECHANICAL SUSPENSION...........................................................142 SEAT ASSEMBLY DELUXE SUSPENSION - CLOSED CAB ONLY ............................................146 SUSPENSION KIT ASSEMBLY.......................................................................148 SEAT ASSEMBLY CLIMATE CONTROL CAB.............................................................150 PIVOT ARM ASSEMBLY............................................................................152 ARMREST ASSEMBLY JOYSTICK.....................................................................154 ARMREST ASSEMBLY HYDRAULIC LEVERS.............................................................156 LABELS PAGE 1 OF 2............................................................................158 LABELS PAGE 2 OF 2............................................................................160 LABELS HYDRAULIC CONTROLS.....................................................................162 RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY.............................................164 ENGINE ASSEMBLY...................................................................................167 ENGINE MOUNTS TIER III AND TIER IV INTERIM ENGINE.............................................173 EXHAUST SYSTEM TIER III ENGINE................................................................174 EXHAUST SYSTEM TIER IV INTERIM ENGINE.........................................................176 COOLING SYSTEM TIER III ENGINE................................................................178 COOLING SYSTEM TIER IV INTERIM ENGINE.........................................................180 RADIATOR AND COOLER ASSEMBLY TIER III ENGINE..................................................184 RADIATOR AND COOLER ASSEMBLY TIER IV INTERIM ENGINE...........................................186 AIR HEATER STARTING AID TIER III ENGINE.......................................................188 AIR INTAKE CONNECTION TIER III ENGINE.........................................................189 AIR INTAKE HOSE TIER III ENGINE...............................................................190 AIR INTAKE MANIFOLD TIER III ENGINE...........................................................191 AIR TRANSFER CONNECTION TIER III ENGINE.......................................................192 BELT TENSIONER TIER III ENGINE................................................................193 CAB HEATER PLUMBING TIER III ENGINE...........................................................194 CAMSHAFT TIER III ENGINE......................................................................195 CONNECTING RODS AND PISTONS TIER III ENGINE...................................................196 COOLANT HEATER STARTING AID TIER III ENGINE...................................................198 CRANKCASE BREATHER TIER III ENGINE............................................................199 CRANKSHAFT AND BEARINGS TIER III ENGINE.......................................................200 CYLINDER BLOCK TIER III ENGINE................................................................202 CYLINDER HEAD TIER III ENGINE.................................................................204 ENGINE COOLANT VENT TIER III ENGINE...........................................................206 ENGINE OIL COOLER TIER III ENGINE.............................................................208 FAN DRIVE AND MOUNTING TIER III ENGINE........................................................210 FAN SPACER TIER III ENGINE....................................................................211 FLYWHEEL AND MOUNTING TIER III ENGINE.........................................................212 FLYWHEEL HOUSING TIER III ENGINE..............................................................214 FRONT GEAR COVER TIER III ENGINE..............................................................216 LIFTING BRACKETS AND MOUNTING TIER III ENGINE.................................................217 LUBRICATING OIL PUMP TIER III ENGINE..........................................................218 OIL FILLER TIER III ENGINE....................................................................219 OIL LEVEL GAUGE TIER III ENGINE...............................................................220 OIL PAN TIER III ENGINE.......................................................................222 REAR GEAR HOUSING TIER III ENGINE.............................................................224 REAR GEAR TRAIN ACCESSORY MOUNTING COVER TIER III ENGINE......................................225 REMOTE OIL FILTER TIER III ENGINE.............................................................226 ROCKER LEVERS TIER III ENGINE.................................................................228 STARTER MOTOR AND MOUNTING TIER III ENGINE....................................................230 THERMOSTAT TIER III ENGINE....................................................................231 TORQUE CONVERTER COOLER PLUGS TIER III ENGINE.................................................232 TURBOCHARGER TIER III ENGINE..................................................................233 TURBOCHARGER PLUMBING TIER III ENGINE.........................................................234 VALVE COVER TIER III ENGINE...................................................................236 VALVE TAPPETS TIER III ENGINE.................................................................237 VIBRATION DAMPER TIER III ENGINE..............................................................238 WATER PUMP TIER III ENGINE....................................................................239 WATER PUMP DRIVE TIER III ENGINE..............................................................240 WATER OUTLET CONNECTION TIER III ENGINE.......................................................241 AIR INTAKE CONNECTION TIER IV INTERIM ENGINE..................................................242 AIR INTAKE MANIFOLD TIER IV INTERIM ENGINE....................................................244 AIR TRANSFER CONNECTION TIER IV INTERIM ENGINE................................................245 BREATHER PLUMBING TIER IV INTERIM ENGINE......................................................246 BREATHER PLUMBING OPTIONAL CONFIGURATION - TIER IV INTERIM ENGINE ............................247 BELT TENSIONER TIER IV INTERIM ENGINE.........................................................248 CRANKCASE BREATHER TIER IV INTERIM ENGINE.....................................................250 DIPSTICK AND TUBE TIER IV INTERIM ENGINE......................................................252 ENGINE COOLANT VENT TIER IV INTERIM ENGINE....................................................253 ENGINE OIL COOLER TIER IV INTERIM ENGINE......................................................254 EXHAUST MANIFOLD AND MOUNTING TIER IV INTERIM ENGINE..........................................256 EXHAUST MANIFOLD RECIRCULATION AIR - TIER IV INTERIM ENGINE ..................................257 EXHAUST MANIFOLD RECIRCULATION WATER - TIER IV INTERIM ENGINE ................................258 FAN DRIVE TIER IV INTERIM ENGINE..............................................................260 FAN DRIVE MOUNTING TIER IV INTERIM ENGINE.....................................................261 FLYWHEEL MOUNTING TIER IV INTERIM ENGINE......................................................262 FLYWHEEL TIER IV INTERIM ENGINE...............................................................263 FLYWHEEL HOUSING TIER IV INTERIM ENGINE.......................................................264 FRONT GEAR COVER TIER IV INTERIM ENGINE.......................................................266 FUEL INLET FITTING TIER IV INTERIM ENGINE.....................................................267 HEAT SHIELD TIER IV INTERIM ENGINE............................................................268 LIFTING BRACKETS TIER IV INTERIM ENGINE.......................................................269 LIFTING EYES TIER IV INTERIM ENGINE...........................................................270 LUBRICATING OIL PUMP TIER IV INTERIM ENGINE...................................................271 OIL FILTER TIER IV INTERIM ENGINE.............................................................272 OIL PAN TIER IV INTERIM ENGINE (→ PENDING PER ECN 68614-51) .................................274 OIL PAN TIER IV INTERIM ENGINE (PENDING PER ECN 68614-51 →) .................................276 REAR GEAR HOUSING TIER IV INTERIM ENGINE......................................................277 REAR GEAR TRAIN ACCESSORY MOUNTING COVER TIER IV INTERIM ENGINE...............................278 STARTER MOTOR AND MOUNTING TIER IV INTERIM ENGINE.............................................279 STUD GROUNDING TIER IV INTERIM ENGINE.........................................................280 THERMOSTAT TIER IV INTERIM ENGINE.............................................................281 V-BELT TIER IV INTERIM ENGINE.................................................................282 VALVE COVER TIER IV INTERIM ENGINE............................................................284 WATER INTAKE CONNECTION TIER IV INTERIM ENGINE................................................286 WATER PUMP TIER IV INTERIM ENGINE.............................................................287 WATER OUTLET CONNECTION TIER IV INTERIM ENGINE................................................288 VIBRATION DAMPER TIER IV INTERIM ENGINE.......................................................289 EXHAUST OUTLET ELBOW TIER IV INTERIM ENGINE...................................................290 TURBOCHARGER TIER IV INTERIM ENGINE...........................................................291 TURBOCHARGER PLUMBING TIER IV INTERIM ENGINE..................................................292 DIESEL PARTICULATE FILTER AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE ..............294 EXHAUST RECIRCULATION TIER IV INTERIM ENGINE..................................................296 FUEL SYSTEM.......................................................................................299 MONOTROL PEDAL LINKAGE........................................................................302 MONOTROL PEDAL ASSEMBLY.......................................................................304 FORWARD/REVERSE PEDAL LINKAGE.................................................................306 AIR INTAKE SYSTEM TIER III ENGINE.............................................................308 AIR INTAKE SYSTEM TIER IV INTERIM ENGINE......................................................310 AIR CLEANER ASSEMBLY TIER III ENGINE..........................................................312 FUEL FILTER TIER III ENGINE...................................................................313 FUEL FILTER PLUMBING TIER III ENGINE..........................................................314 FUEL SYSTEM ACCESSORIES TIER III ENGINE.......................................................315 FUEL INJECTION PUMP TIER III ENGINE...........................................................316 FUEL INJECTOR PLUMBING TIER III ENGINE........................................................318 FUEL INJECTORS TIER III ENGINE................................................................320 FUEL INLET FITTING TIER III ENGINE............................................................321 FUEL PLUMBING TIER III ENGINE.................................................................322 FUEL TANK TIER III ENGINE.....................................................................324 FUEL FILTER TIER IV INTERIM ENGINE (→ PENDING PER ECN 68614-51) .............................326 FUEL FILTER TIER IV INTERIM ENGINE (PENDING PER ECN 68614-51 →) .............................328 FUEL FILTER WITH WATER SEPARATOR TIER IV INTERIM ENGINE.......................................329 FUEL FILTER MOUNTING TIER IV INTERIM ENGINE...................................................330 FUEL FILTER PLUMBING TIER IV INTERIM ENGINE...................................................331 FUEL SUPPLY PLUMBING TIER IV INTERIM ENGINE...................................................332 FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE....................................................333 FUEL TANK TIER IV INTERIM ENGINE..............................................................334 FUEL PUMP TIER IV INTERIM ENGINE..............................................................336 THROTTLE AND INCHING SENSORS..................................................................338 ELECTRICAL SYSTEM.................................................................................341 ELECTRICAL SYSTEM TIER III ENGINE.............................................................346 ELECTRICAL SYSTEM TIER IV INTERIM ENGINE......................................................350 ALTERNATOR AND MOUNTING TIER III ENGINE.......................................................353 ALTERNATOR AND MOUNTING TIER IV INTERIM ENGINE................................................354 ALTERNATOR SUPPORT AND WATER INLET TIER III ENGINE............................................355 ECM MODULE WIRING TIER IV INTERIM ENGINE......................................................356 ENGINE CONTROL MODULE TIER III ENGINE.........................................................358 ENGINE CONTROL MODULE TIER IV INTERIM ENGINE..................................................360 ETR MODULE WIRING TIER III ENGINE.............................................................362 LOCKOUT LEVER.................................................................................363 TRANSMISSION CONTROLLER AND SHIFT LEVER.......................................................364 DC-DC CONVERTER AND ATTACHING PARTS...........................................................366 ELECTRIC HORN.................................................................................367 FENDER PLUGS WITHOUT FRONT LIGHT BRACKETS.....................................................368 LIGHTS FRONT..................................................................................370 LIGHTS REAR DRIVE - HALOGEN ..................................................................372 LIGHTS REAR AND BACKUP ALARM..................................................................373 LIGHTS MAST WORK..............................................................................374 LIGHTS WORK - HALOGEN ........................................................................375 LIGHTS WORK - HID ............................................................................376 SWITCHES......................................................................................377 INDICATOR DISPLAY AND CONTROLS................................................................378 WIRE HARNESS ARMREST - TIER III ENGINE .......................................................380 WIRE HARNESS ARMREST - TIER IV INTERIM ENGINE ................................................384 WIRE HARNESS CAB LIGHTS.......................................................................388 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....390 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....394 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....398 RELAYS AND FUSES OPERATOR COMPARTMENT - TIER IV INTERIM ENGINE (→ S/N B236E01680L) .........402 WIRE HARNESS CAB UNDERFLOOR - TIER III ENGINE ................................................406 WIRE HARNESS CAB UNDERFLOOR - TIER IV INTERIM ENGINE .........................................408 WIRE HARNESS CHASSIS (PAGE 1 OF 2) - TIER III ENGINE (→ S/N B236E01680L) ...................410 WIRE HARNESS CHASSIS (PAGE 2 OF 2) - TIER III ENGINE (→ S/N B236E01680L) ...................414 WIRE HARNESS CHASSIS (PAGE 1 OF 2) - TIER III ENGINE (S/N B236E01681L →) ...................418 WIRE HARNESS CHASSIS (PAGE 2 OF 2) - TIER III ENGINE (S/N B236E01681L →) ...................424 WIRE HARNESS CHASSIS (PAGE 1 OF 2) - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ............428 WIRE HARNESS CHASSIS (PAGE 2 OF 2) - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ............434 WIRE HARNESS CHASSIS (PAGE 1 OF 2) - TIER IV INTERIM ENGINE (S/N B236E01681L →) ............438 WIRE HARNESS CHASSIS (PAGE 2 OF 2) - TIER IV INTERIM ENGINE (S/N B236E01681L →) ............444 WIRE HARNESS FRONT END EQUIPMENT - MAST REAR HEADER HOSES ....................................448 WIRE HARNESS FRONT END EQUIPMENT - MAST FRONT HEADER HOSES ...................................450 WIRE HARNESS FRONT LIGHTS.....................................................................452 WIRE HARNESS HYDRAULIC LEVERS SWITCHES........................................................453 WIRE HARNESS HYDRAULIC RELAYS.................................................................454 WIRE HARNESS MAST WORK LIGHTS - SUPPLY .......................................................458 WIRE HARNESS MAST WORK LIGHT - LEFT HAND .....................................................459 WIRE HARNESS MAST WORK LIGHT - RIGHT HAND ....................................................460 WIRE HARNESS OIL COOLER.......................................................................461 WIRE HARNESS OPEN AND CLOSED CAB..............................................................464 WIRE HARNESS POWERED CAB TILT.................................................................467 WIRE HARNESS REAR.............................................................................468 WIRE HARNESS REAR WIPER EXTENSION.............................................................470 WIRE HARNESS SEALED FUSE BOX..................................................................471 WIRE HARNESS STEERING COLUMN - TIER III ENGINE ...............................................472 WIRE HARNESS STEERING COLUMN - TIER IV INTERIM ENGINE ........................................473 WIRE HARNESS SELECTOR VALVE - TWO FUNCTION ...................................................474 WIRE HARNESS SELECTOR VALVE - THREE TO FIVE FUNCTION .........................................476 WIRE HARNESS SIDE INDICATOR...................................................................478 WIRE HARNESS SIDE AND INDICATOR LIGHTS - ALTERNATE PART ......................................479 WIRE HARNESS WINDOW WASH PUMPS................................................................480 WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL...............................................482 WIRE HARNESS DPF..............................................................................484 WIRE HARNESS WIF EXTENSION....................................................................485 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER III ENGINE .................................486 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER III ENGINE .................................490 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER III ENGINE .................................494 RELAYS AND FUSES TIER III ENGINE..............................................................498 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....502 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....506 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....510 RELAYS AND FUSES OPERATOR COMPARTMENT - TIER IV INTERIM ENGINE (S/N B236E01681L →) .........514 TRANSMISSION......................................................................................517 TRANSMISSION MOUNTING.........................................................................520 CONVERTER HOUSING.............................................................................522 CONVERTER HOUSING.............................................................................524 DRIVE PLATES..................................................................................526 TORQUE CONVERTER..............................................................................527 GEARS.........................................................................................528 INPUT SHAFT AND FIRST CLUTCH..................................................................530 REVERSE AND SECOND CLUTCH.....................................................................532 FORWARD AND THIRD SHAFT.......................................................................534 PUMP DRIVE....................................................................................536 CHARGING PUMP.................................................................................538 OUTPUT SHAFT..................................................................................540 OUTPUT SHAFT..................................................................................541 CONTROL VALVE ATTACHING PARTS.................................................................542 CONTROL VALVE ATTACHING PARTS.................................................................544 CONTROL VALVE ATTACHING PARTS.................................................................546 CONTROL VALVE ASSEMBLY........................................................................547 CONTROL VALVE ASSEMBLY........................................................................548 CONTROL VALVE ASSEMBLY........................................................................549 REGULATOR VALVE ASSEMBLY......................................................................550 REGULATOR VALVE ASSEMBLY......................................................................552 MODULATOR VALVE ASSEMBLY......................................................................554 MODULATOR VALVE ASSEMBLY......................................................................556 FULL FLOW VALVE ASSEMBLY......................................................................558 CASE AND REAR COVER...........................................................................560 CASE AND REAR COVER...........................................................................562 FLUID INDICATOR AND ATTACHING PARTS...........................................................564 UNIVERSAL SHAFT...............................................................................566 TRANSMISSION HOSES AND ATTACHING PARTS........................................................568 Drive Axle........................................................................................571 DRIVE AXLE ASSEMBLY...........................................................................574 DIFFERENTIAL AND CARRIER......................................................................578 PARK BRAKE ASSEMBLY...........................................................................582 WET BRAKE ASSEMBLY............................................................................584 DRIVE TIRE AND WHEEL MICHELIN.................................................................586 DRIVE TIRE AND WHEEL TRELLEBORG...............................................................587 DRIVE TIRE AND WHEEL TRELLEBORG - SOLID TIRE .................................................588 DRIVE TIRE AND WHEEL TRELLEBORG TR900.........................................................589 STEERING SYSTEM...................................................................................591 STEER AXLE ASSEMBLY...........................................................................594 STEER CYLINDER................................................................................598 STEER PUMP ASSEMBLY...........................................................................600 STEERING HOSES AND ATTACHING PARTS............................................................602 STEER TIRE AND WHEEL MICHELIN.................................................................604 STEER TIRE AND WHEEL TRELLEBORG...............................................................605 STEER TIRE AND WHEEL TRELLEBORG - SOLID TIRE .................................................606 STEER TIRE AND WHEEL TRELLEBORG TR900.........................................................607 STEER COLUMN AND ATTACHING PARTS..............................................................608 STEER COLUMN ASSEMBLY.........................................................................610 STEER COLUMN..................................................................................612 STEERING CONTROL UNIT ASSEMBLY................................................................614 BRAKE SYSTEM......................................................................................617 BRAKE SYSTEM..................................................................................620 BRAKE PEDAL AND LINKAGE.......................................................................624 BRAKE VALVE AND ATTACHING PARTS DRY BRAKE.....................................................626 BRAKE VALVE AND ATTACHING PARTS WET BRAKE.....................................................628 BRAKE PEDAL ASSEMBLY..........................................................................630 HYDRAULIC SYSTEM..................................................................................633 HYDRAULIC SYSTEM CHASSIS SUPPLY AND RETURN....................................................636 MAST SUPPLY AND RETURN........................................................................638 CAB HOSES AND ATTACHING PARTS.................................................................640 HYDRAULIC OIL COOLER BRAKE....................................................................641 HYDRAULIC TANK................................................................................642 LIFT ACCUMULATOR SYSTEM.......................................................................644 MAIN HYDRAULIC VALVES AND HOSES...............................................................645 MAIN HYDRAULIC VALVES AND ATTACHING PARTS.....................................................647 COMBINATION VALVE.............................................................................650 CONTROL VALVE.................................................................................652 CONTROL VALVE MID-INLET SECTION...............................................................654 CONTROL VALVE OUTLET SECTION..................................................................655 CONTROL VALVE TILT SPOOL SECTION..............................................................656 CONTROL VALVE LIFT SPOOL SECTION - 1A AND 1B .................................................658 CONTROL VALVE LIFT SPOOL SECTION - 4A AND 4B .................................................660 CONTROL VALVE AUXILIARY SPOOL SECTION.........................................................662 HYDRAULIC LEVERS..............................................................................664 HYDRAULIC LEVERS HOSE ASSEMBLY................................................................666 PILOT SUPPLY VALVE ASSEMBLY LEVERS............................................................667 PILOT SUPPLY VALVE ASSEMBLY JOYSTICK..........................................................668 JOINT MECHANISM ASSEMBLY LEVERS...............................................................669 JOINT MECHANISM ASSEMBLY JOYSTICK.............................................................670 JOYSTICK INSTALLATION.........................................................................672 JOYSTICK ASSEMBLY.............................................................................674 JOYSTICK HOSE ASSEMBLY........................................................................676 CAPSULE ASSEMBLY RAISE AND LOWER - JOYSTICK AND LEVERS .......................................678 CAPSULE ASSEMBLY TILT - JOYSTICK AND LEVERS ..................................................680 SOLENOID VALVE TIER IV INTERIM ENGINE.........................................................682 GEAR PUMP.....................................................................................684 MAST-TWO STAGE VISTA..............................................................................687 OUTER MAST....................................................................................690 INNER MAST....................................................................................694 MAIN LIFT PAGE 1 OF 2.........................................................................698 MAIN LIFT PAGE 2 OF 2.........................................................................702 MAST INSTALLATION.............................................................................706 HEADER HOSES..................................................................................708 CARRIAGE PIN TYPE.............................................................................712 CARRIAGE QUICK DISCONNECT TYPE................................................................716 CARRIAGE HYDRAULICS...........................................................................720 FORK POSITIONER SIDE-SHIFT CYLINDER - QUICK DISCONNECT TYPE ..................................722 SELECTOR VALVE................................................................................724 TILT CYLINDERS................................................................................726 TILT CYLINDER HYDRAULICS......................................................................728 LIFT CYLINDER H400HD, HDS.....................................................................730 LIFT CYLINDER H450HD, HDS.....................................................................732 OUTER MAST WITH METRIC CYLINDERS..............................................................734 INNER MAST WITH METRIC CYLINDERS..............................................................738 MAIN LIFT WITH METRIC CYLINDERS - PAGE 1 OF 2 ................................................742 MAIN LIFT WITH METRIC CYLINDERS - PAGE 2 OF 2 ................................................746 LIFT CYLINDER ASSEMBLY METRIC - H400HD/HDS ...................................................750 LIFT CYLINDER ASSEMBLY METRIC - H450HD/HDS ...................................................754 Attachments.......................................................................................757 FORKS QUICK DISCONNECT TYPE...................................................................760 FORKS PIN TYPE................................................................................762 OPTIONS...........................................................................................765 OPTIONAL MOUNTING EQUIPMENT (HANDLE)..........................................................768 DIRECTIONAL AND MARKER LIGHTS.................................................................769 STROBE LIGHT..................................................................................770 MAP READING LIGHT CLOSED CONSTRUCTION.........................................................771 MUDFLAPS AND ATTACHING PARTS..................................................................772 BOW-SHACKLES..................................................................................774 JUMP START AID................................................................................775 HEATED TOP WINDOW CLIMATE CONTROL CAB.........................................................776 EMPTY SEAT ENGINE SHUTDOWN....................................................................777 TRAINING SEAT.................................................................................778 CAB RECIRCULATING FAN CLOSED CAB ONLY.........................................................779 ENGINE BLOCK HEATER...........................................................................780 MIRRORS.......................................................................................782 SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB..................................................783 THREE-POINT SEAT BELT.........................................................................784 FIELD CONVERSION KITS.............................................................................785 LOUVER - HEAVY DUTY AIRCO.....................................................................788 PARK BRAKE KITS...............................................................................788 TELEMETRY KITS................................................................................788 NUMERICAL INDEX...................................................................................789
DESCRIPTION:
Hyster H400HD H450HD H400HDS H450HDS (B236) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER H400HD H450HD H400HDS H450HDS (B236) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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