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Hyster H80-H120FT (R005) Parts Manual – PDF DOWNLOAD
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Description
Hyster H80-H120FT (R005) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H80-H120FT (R005) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H80-H120FT (R005) Parts Manual – PDF DOWNLOAD
Frame........................................................................................................................... 25 HOOD ASSEMBLY............................................................................................................... 30 FENDER EXTENSIONS........................................................................................................... 32 OVERHEAD GUARD.............................................................................................................. 34 COWL MOUNT.................................................................................................................. 36 COUNTERWEIGHT............................................................................................................... 38 MUD GUARDS.................................................................................................................. 40 HEATER HOSE GAS............................................................................................................. 41 HEATER HOSE LPG............................................................................................................. 42 HEATER HOSE DIESEL.......................................................................................................... 43 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS............................................................................. 44 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................. 46 SEATS SEMI SUSPENSION SEAT - MANUAL AND ELECTRO-HYDRAULIC .................................................................. 48 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 ................................... 50 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 3 ................................... 54 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 3 OF 3 ................................................................. 56 ARMREST ASSEMBLY MINI-LEVER MODULES - (SEMI-SUSPENSION SEAT WITH LH HIP RESTRAINT) ......................................... 58 ARMREST ASSEMBLY MINI-LEVER MODULES......................................................................................... 60 LABELS EXTERIOR............................................................................................................. 62 LABELS INTERIOR............................................................................................................. 66 LABELS HYDRAULIC CONTROL LABELS - MINI LEVER MODULES ....................................................................... 68 LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................ 70 FORKS STANDARD TAPER CLASS III AND CLASS IV................................................................................. 72 FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ........................................................ 74 FORKS OPTIONAL LATCH........................................................................................................ 75 LOAD BACK REST EXTENSION.................................................................................................... 76 FLOOR PLATES AND COVERS SHEET 1 OF 2........................................................................................ 78 FLOOR PLATES AND COVERS SHEET 2 OF 2........................................................................................ 80 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ...................................................... 82 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ...................................................... 84 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ...................................................... 86 CAB ASSEMBLY WITH STEEL DOORS WINDOWS AND WIPERS - ADHESIVE SEALED FRONT WINDOW ............................................ 88 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - LEFT HAND DOOR .................................................... 90 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .................................. 92 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ................................. 94 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 1 OF 3 ......................................................... 96 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 2 OF 3 ......................................................... 98 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 3 OF 3 .........................................................100 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW ......................102 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - LEFT HAND DOOR .......................................................104 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS .....................................106 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS ....................................108 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) .........................110 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - DRYER AND ATTACHING PARTS (SHEET 2 OF 2) .............................112 CONDENSER ASSEMBLY..........................................................................................................114 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - HEATER COMPONENTS ....................................................116 CAB ASSEMBLY WITH STEEL DOORS FAN ASSEMBLY..................................................................................118 CAB ASSEMBLY WITH STEEL DOORS HEADLINER ASSEMBLY............................................................................120 ENGINE ASSEMBLY - DIESEL........................................................................................................123 EXHAUST SYSTEM COUNTERWEIGHT EXHAUST LWB....................................................................................128 EXHAUST SYSTEM OVERHEAD EXHAUST LWB.........................................................................................130 EXHAUST SYSTEM COUNTERWIGHT EXHAUST SWB.....................................................................................132 EXHAUST SYSTEM OVERHEAD EXHAUST SWB.........................................................................................134 EXHAUST SYSTEM EXHAUST WRAPS FOR PAPER INDUSTRY.............................................................................136 COOLING KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ...........................................................................138 COOLING KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER ........................................................................140 FAN SHROUD WITHOUT RADIATOR SCREEN DIESEL...................................................................................142 FAN SHROUD WITH RADIATOR SCREEN DIESEL......................................................................................144 COMPRESSOR ASSEMBLY KUBOTA DIESEL - (3.8L) .................................................................................146 ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER KUBOTA DIESEL.................................................................148 FLYWHEEL AND HOUSING KUBOTA DIESEL - (3.6L, 3.8L) ..........................................................................150 FAN PULLY KUBOTA DIESEL - (3.6L, 3.8L) .....................................................................................151 CYLINDER BLOCK KUBOTA DIESEL - (3.6L, 3.8L) ................................................................................152 OIL SEPARATOR KUBOTA DIESEL - (3.8L) .......................................................................................154 OIL COOLER KUBOTA DIESEL - (3.6L, 3.8L) ....................................................................................155 DIPSTICK KUBOTA DIESEL - (3.6L, 3.8L) ......................................................................................156 CYLINDER HEAD COVER KUBOTA DIESEL - (3.6L) .................................................................................157 CYLINDER HEAD COVER KUBOTA DIESEL - (3.8L) .................................................................................158 CYLINDER HEAD KUBOTA DIESEL - (3.6L) .......................................................................................159 CYLINDER HEAD KUBOTA DIESEL - (3.8L) .......................................................................................160 ROCKER ARM ASSEMBLY WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ...................................................162 INLET AND EXHAUST VALVES KUBOTA DIESEL - (3.8L) ............................................................................164 ROCKER ARM SHAFT KUBOTA DIESEL - (3.8L) ....................................................................................165 PISTON AND CRANKSHAFT KUBOTA DIESEL - (3.6L) ...............................................................................166 PISTON AND CRANKSHAFT KUBOTA DIESEL - (3.8L) ...............................................................................168 FUEL RAIL KUBOTA DIESEL - (3.8L) ...........................................................................................170 INJECTION PIPE KUBOTA DIESEL - (3.8L) ......................................................................................171 NOZZLE HOLDER AND GLOW PLUG KUBOTA DIESEL - (3.6L) .........................................................................172 INJECTOR HARNESS KUBOTA DIESEL - (3.8L) ....................................................................................173 INJECTION PUMP HOUSING KUBOTA DIESEL - (3.6L) ..............................................................................174 INJECTION PUMP KUBOTA DIESEL - (3.6L) ......................................................................................175 GOVERNOR KUBOTA DIESEL - (3.6L) ............................................................................................176 GOVERNOR ACTUATOR AND PLUG KUBOTA DIESEL - (3.6L) ..........................................................................178 FUEL INJECTION PUMP KUBOTA DIESEL - (3.8L) .................................................................................179 FUEL PUMP KUBOTA DIESEL - (3.6L) ...........................................................................................180 FUEL FILTER KUBOTA DIESEL - (3.6L) .........................................................................................181 INLET MANIFOLD KUBOTA DIESEL - (3.6L) ......................................................................................182 INLET MANIFOLD KUBOTA DIESEL - (3.8L) ......................................................................................183 EGR VALVE FLANGE KUBOTA DIESEL - (3.8L) ....................................................................................184 EXHAUST MANIFOLD KUBOTA DIESEL - (3.6L) ....................................................................................186 EXHAUST MANIFOLD KUBOTA DIESEL - (3.8L) ....................................................................................187 EGR VALVE AND COOLER KUBOTA DIESEL - (3.8L) ................................................................................188 TURBOCHARGER KUBOTA DIESEL - (3.6L) ........................................................................................189 TURBOCHARGER KUBOTA DIESEL - (3.8L) ........................................................................................190 BREATHER AND SEPARATOR PIPES KUBOTA DIESEL - (3.8L) ........................................................................192 TURBO INLET PIPE KUBOTA DIESEL - (3.8L) ....................................................................................193 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - (3.6L) ...........................................................................194 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - (3.8L) ...........................................................................195 OIL PAN KUBOTA DIESEL - 3.6L, 3.8L .........................................................................................196 GEAR CASE KUBOTA DIESEL - (3.6L, 3.8L) .....................................................................................197 CAMSHAFT AND IDLE GEAR SHAFT KUBOTA DIESEL - (3.6L, 3.8L) ..................................................................200 COVER BEARING CASE KUBOTA DIESEL - 3.6L, 3.8L ..............................................................................202 ALTERNATOR AND PULLEY KUBOTA DIESEL.........................................................................................203 SENSORS KUBOTA DIESEL - (3.8L) .............................................................................................204 WIRE HARNESS BRACKET KUBOTA DIESEL - (3.8L) ................................................................................205 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - (3.6L) ....................................................................206 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - (3.8L) ....................................................................207 WATER PUMP KUBOTA DIESEL - (3.6L, 3.8L) ....................................................................................208 STARTER KUBOTA DIESEL - (3.6L, 3.8L) .......................................................................................209 BAFFLE AND ATTACHING PARTS KUBOTA DIESEL - LONG WHEEL BASE .................................................................210 ENGINE ASSEMBLY - GM............................................................................................................213 ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG...................................................................................216 COOLING GASOLINE AND LPG - WITH EXTERNAL OIL COOLER ........................................................................218 COOLING GASOLINE AND LPG - WITH INTERNAL OIL COOLER ........................................................................220 FAN SHROUD WITHOUT RADIATOR SCREEN GASOLINE AND LPG.........................................................................222 FAN SHROUD WITH RADIATOR SCREEN GASOLINE AND LPG............................................................................224 EXHAUST SYSTEM GM 4.3L, GASOLINE AND LPG....................................................................................226 FAN MOUNT ASSEMBLY GM 4.3L LPG AND GASOLINE - PSI ..........................................................................228 FAN ASSEMBLY GM 4.3L GASOLINE AND LPG - PSI ................................................................................230 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG - PSI ........................................................................232 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L LPG - PSI ................................................................234 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE - PSI OPTION ....................................................236 PULLEY AND TENSIONER GM 4.3L GASOLINE AND LPG - PSI ........................................................................238 CRANKSHAFT PULLEY GM 4.3L GASOLINE AND LPG - PSI ...........................................................................240 EXHAUST MANIFOLDS GM 4.3L LPG AND GASOLINE - PSI OPTION ....................................................................241 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG - PSI OPTION ..............................................................242 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE - PSI OPTION ..........................................................243 CYLINDER HEAD GM 4.3L GASOLINE AND LPG - PSI ...............................................................................244 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG - PSI ..............................................................................246 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - PSI ........................................................................248 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - PSI ..............................................................252 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE.....................................................................................254 DISTRIBUTER AND COIL GM 4.3L GASOLINE AND LPG - PSI ........................................................................256 OIL PUMP GM 4.3L GASOLINE AND LPG...........................................................................................258 WATER BYPASS GM 4.3L GASOLINE...............................................................................................260 FUEL SYSTEM.....................................................................................................................261 AIR INTAKE AND FILTER SYSTEM GM 4.3L, GASOLINE AND LPG - PSI ...............................................................264 AIR FILTER..................................................................................................................266 AIR INTAKE KUBOTA DIESEL....................................................................................................268 PRE-CLEANER AND MOUNT DIESEL................................................................................................270 PRE-CLEANER AND MOUNT DIESEL ENGINE - WITH AIR CONDITIONING ................................................................271 FUEL SYSTEM GM 4.3L GASOLINE - PSI OPTION ..................................................................................272 FUEL SENDER AND ATTACHING PARTS GM 4.3L GASOLINE - PSI OPTION ..............................................................274 FUEL SENDING UNIT KUBOTA 3.6L DIESEL........................................................................................276 FUEL SYSTEM GM 4.3L LPG - PSI OPTION ......................................................................................278 FUEL SYSTEM KUBOTA DIESEL - (3.8L) .........................................................................................280 FUEL CAP GASOLINE AND DIESEL................................................................................................282 COOLANT HOSES GM 4.3L LPG WITH CAB - PSI ...................................................................................283 THROTTLE BODY GM 4.3L GASOLINE..............................................................................................284 THROTTLE BODY GM 4.3L LPG - PSI OPTION ....................................................................................285 LPG REGULATOR AND MIXER GM 4.3L - PSI OPTION ...............................................................................286 LPG CONVERTER GM 4.3L LPG - PSI OPTION ....................................................................................287 LPG LOCK OFF GM 4.3L - PSI OPTION ..........................................................................................288 THROTTLE CABLE ASSEMBLY KUBOTA 3.6L DIESEL..................................................................................290 LPG TANK BRACKET SWING OUT, DROP DOWN (→ 1/2013) ..........................................................................292 LPG TANK BRACKET GM 4.3L - SWING OUT, DROP DOWN (1/2013 →) ...............................................................296 LPG TANK BRACKET GM 4.3L - SWING OUT (→ 1/2013) ..........................................................................300 LPG TANK BRACKET GM 4.3L - SWING OUT (1/2013 →) ..........................................................................304 MONOTROL PEDAL ASSEMBLY.....................................................................................................306 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL..................................................................308 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL (S/N R005V02609K →) ..................................................310 ELECTRICAL SYSTEM...............................................................................................................313 ELECTRICAL SYSTEM RIGHT HAND CHASSIS........................................................................................318 ENGINE ELECTRICAL SYSTEM KUBOTA 3.6L DIESEL.................................................................................320 ENGINE ELECTRICAL SYSTEM KUBOTA 3.8L DIESEL.................................................................................322 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - "E" CONSTRUCTION .......................................................324 BATTERY CABLES KUBOTA DIESEL................................................................................................326 BATTERY CABLE FUSED - KUBOTA 3.6L DIESEL ...................................................................................328 BATTERY CABLES GM 4.3L GASOLINE AND LPG - PSI OPTION .......................................................................330 BATTERY DISCONNECT KUBOTA 3.8L DIESEL.......................................................................................332 BATTERY DISCONNECT GM 4.3L GASOLINE AND LPG - PSI OPTION ...................................................................334 COWL ELECTRICAL MANUAL HYDRAULICS...........................................................................................336 COWL ELECTRICAL ELECTRO-HYDRAULICS..........................................................................................338 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD ..............................................................340 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB .........................................................................342 CONTROL MODULE DIESEL INTERFACE - KUBOTA V3800 .............................................................................344 RELAY KUBOTA DIESEL.........................................................................................................345 FUSE BOX GM 4.3L LPG - PSI OPTION ..........................................................................................346 POWER DISTRIBUTION MODULE...................................................................................................348 DISTRIBUTOR ASSEMBLY GM 4.3L LPG AND GASOLINE...............................................................................350 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG - PSI OPTION ................................................................352 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE - PSI OPTION ............................................................354 SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG - PSI OPTION ................................................................356 ALTERNATOR SEALED - KUBOTA 3.8L DIESEL .....................................................................................357 ALTERNATOR AND MOUNTING GM 4.3L GASOLINE AND LPG - PSI OPTION ..............................................................358 ALTERNATOR SEALED - GM 4.3L GASOLINE AND LPG ...............................................................................359 STARTER GM 4.3L LPG AND GASOLINE - PSI .....................................................................................360 MAST TILT SENSOR............................................................................................................362 LOAD WEIGH ELECTRICAL.......................................................................................................364 IMPACT SENSOR...............................................................................................................366 INSTRUMENT CLUSTER..........................................................................................................368 REMOTE KEY SWITCH...........................................................................................................369 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION ..........................................................................370 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION ...........................................................................372 WIRE HARNESS ADAPTER - LOW FUEL PRESSURE ...................................................................................374 WIRE HARNESS AIR CONDITIONER................................................................................................376 WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................................380 WIRE HARNESS ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ....................................................................382 WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ....................................384 WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID ...................................388 WIRE HARNESS-COWL MANUAL HYDRAULICS WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID .....................................392 WIRE HARNESS-COWL MANUAL HYDRAULICS WITH FORWARD/REVERSE - WITH HYDRAULIC PUMP SOLENOID ....................................396 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION .....................................................................400 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ......................................................................402 WIRE HARNESS (ENGINE) GM 4.3L LPG - PSI OPTION .............................................................................404 WIRE HARNESS ENGINE - KUBOTA 3.8L DIESEL ...................................................................................408 ENGINE HARNESS MOUNTING - KUBOTA 3.6L DIESEL ...............................................................................412 WIRE HARNESS ENGINE - KUBOTA DIESEL (3.6L) .................................................................................414 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (WITHOUT PREMIUM LOW FUEL SENSOR) .............................................416 WIRE HARNESS RIGHT HAND CHASSIS - GM 3.4L GAS/LPG AND KUBOTA 3.8L DIESEL ...................................................418 WIRE HARNESS RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) .....................................................................424 WIRE HARNESS (ALTERNATE) RIGHT HAND CHASSIS - KUBOTA DIESEL (3.6L) .........................................................430 WIRE HARNESS LIGHTS - WITH OVERHEAD GUARD ..................................................................................436 WIRE HARNESS SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ..................................................................438 WIRE HARNESS TRANSMISSION - SINGLE SPEED ...................................................................................440 WIRE HARNESS TRANSMISSION - DUAL SPEED .....................................................................................442 TRANSMISSION....................................................................................................................445 TRANSMISSION COOLING LINES DIESEL WITH STANDARD RADIATOR....................................................................448 TRANSMISSION COOLING LINES GASOLINE AND LPG WITH STANDARD RADIATOR..........................................................450 TRANSMISSION COOLING LINES WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL .............................................452 TORQUE CONVERTER GM 4.3L LPG................................................................................................454 TRANSMISSION MOUNT..........................................................................................................455 TRANSMISSION SINGLE SPEED - TWO PIECE HOUSING ..............................................................................456 TRANSMISSION SINGLE SPEED - SECTION 1 OF 2 .................................................................................457 TRANSMISSION SINGLE SPEED - SECTION 2 OF 2 .................................................................................460 FORWARD CLUTCH SINGLE SPEED TRANSMISSION....................................................................................464 REVERSE CLUTCH SINGLE SPEED TRANSMISSION....................................................................................466 TRANSMISSION DUAL SPEED - TWO PIECE HOUSING ................................................................................468 TRANSMISSION DUAL SPEED - SECTION 1 OF 2 ...................................................................................470 TRANSMISSION DUAL SPEED - SECTION 2 OF 2 ...................................................................................472 TRANSMISSION CONTROL VALVE ASSEMBLY.........................................................................................475 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION.................................................................................476 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION................................................................................478 REVERSE CLUTCH DUAL SPEED TRANSMISSION......................................................................................480 Drive Axle......................................................................................................................483 DRIVE AXLE AND ATTACHING PARTS DRY BRAKE....................................................................................486 DRIVE AXLE ASSEMBLY DRY BRAKE...............................................................................................488 DIFFERENTIAL DRY BRAKE......................................................................................................492 CARRIER ASSEMBLY DRY BRAKE..................................................................................................494 DRIVE AXLE AND ATTACHING PARTS WET BRAKE....................................................................................496 DRIVE AXLE HOUSING AND HUB WET BRAKE........................................................................................498 DIFFERENTIAL WET BRAKE......................................................................................................500 WET BRAKE ASSEMBLY..........................................................................................................504 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS ............................................................506 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL .............................................................508 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - INPUT PINION CARRIER ................................................................510 DIFFERENTIAL ASSEMBLY WET BRAKE (NMHG)......................................................................................512 WET BRAKE ASSEMBLY NMHG.....................................................................................................514 DRIVE WHEELS AND TIRES SINGLE TREAD.........................................................................................516 DRIVE WHEELS AND TIRES DUAL TREAD...........................................................................................518 STEERING SYSTEM.................................................................................................................521 STEERING HOSES..............................................................................................................524 STEERING COLUMN AND ATTACHING PARTS.........................................................................................526 STEERING COLUMN ASSEMBLY GASOLINE AND LPG...................................................................................528 STEERING COLUMN ASSEMBLY DIESEL.............................................................................................530 STEER CONTROL UNIT..........................................................................................................532 STEER AXLE..................................................................................................................534 STEER CYLINDER..............................................................................................................538 STEER WHEELS AND TIRES......................................................................................................540 BRAKE SYSTEM....................................................................................................................541 BRAKE LINKAGE SINGLE PEDAL (WET BRAKE) - EARLY PRODUCTION ..................................................................544 BRAKE LINKAGE SINGLE PEDAL (WET BRAKE) - LATE PRODUCTION ...................................................................548 BRAKE LINKAGE DUAL PEDAL (WET BRAKE) - EARLY PRODUCTION ....................................................................550 BRAKE LINKAGE DUAL PEDAL (WET BRAKE) - LATE PRODUCTION .....................................................................554 BRAKE LINKAGE SINGLE PEDAL - DRY BRAKE .....................................................................................558 BRAKE LINKAGE DUAL PEDAL - DRY BRAKE .......................................................................................562 BRAKE ASSEMBLY DRY BRAKE....................................................................................................566 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE .....................................................................568 PARK BRAKE ASSEMBLY MANUAL WITH TWO CABLES - DANA ..........................................................................570 PARK BRAKE ASSEMBLY MANUAL WITH ONE CABLE - NMHG DRIVE AXLE ................................................................572 BRAKE MASTER CYLINDER ASSEMBLY..............................................................................................574 HYDRAULIC SYSTEM................................................................................................................577 HYDRAULIC SUPPLY AND RETURN.................................................................................................580 HYDRAULIC FILTER............................................................................................................582 GEAR PUMP...................................................................................................................584 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS ..........................................................................586 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS .......................................................................588 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ...........................................................................590 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ........................................................................592 CONTROL VALVE ASSEMBLY MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ......................................................594 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE............................................................................596 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................598 VALVE ASSEMBLY, AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .......................................600 VALVE ASSEMBLY OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION ....................................................602 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION .................................................................604 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION ..................................................................606 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ..........................................608 ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION......................................................................610 VALVE ASSEMBLY, TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ............................................612 VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...................................614 VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................616 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ..........................................................618 TILT HOSES.................................................................................................................620 TILT CYLINDER AND MAST INSTALLATION.........................................................................................622 VENT LINE GROUP.............................................................................................................624 TILT CYLINDERS..............................................................................................................626 AUXILIARY HOSES.............................................................................................................628 Mast-Two Stage Limited Free-Lift................................................................................................631 MAST TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ................................................................634 MAST TWO STAGE LIMITED FREE LIFT - INNER MAST ..............................................................................638 MAST TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H80-90FT) ...........................................................642 MAST TWO STAGE LIMITED FREE LIFT - MAIN LIFT CYLINDER (H100-120FT) .........................................................644 MAST TWO STAGE LIMITED FREE LIFT - HEADER HOSE .............................................................................646 MAST TWO STAGE LIMITED FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD CARRIAGE) ...............................648 MAST TWO STAGE LIMITED FREE LIFT - CARRIAGE ................................................................................650 Mast-Two Stage Full Free-Lift...................................................................................................653 MAST TWO STAGE FULL FREE LIFT - OUTER MAST AND MAIN LIFT ...................................................................656 MAST TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (→ PENDING PER ECN 15482602) ....................................660 MAST TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT (PENDING PER ECN 15482602 →) ....................................664 MAST TWO STAGE FULL FREE LIFT - MAIN LIFT CYLINDER .........................................................................668 MAST TWO STAGE FULL FREE LIFT - FREE LIFT CYLINDER .........................................................................672 MAST TWO STAGE FULL FREE LIFT - HEADER HOSE ................................................................................676 MAST TWO STAGE FULL FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD CARRIAGE) ..................................680 MAST TWO STAGE FULL FREE LIFT - CARRIAGE ...................................................................................682 Mast-Three Stage Full Free-Lift.................................................................................................685 OUTER MAST THREE STAGE FULL FREE-LIFT.......................................................................................688 INTERMEDIATE MAST THREE STAGE FULL FREE LIFT...............................................................................692 INNER MAST THREE STAGE FULL FREE-LIFT.......................................................................................696 INNER MAST AND FREE-LIFT THREE STAGE FULL FREE-LIFT (→ 4/2013) ...........................................................698 INNER MAST AND FREE-LIFT THREE STAGE FULL FREE-LIFT (4/2013 →) ...........................................................702 MAIN LIFT THREE STAGE FULL FREE-LIFT........................................................................................706 MAIN LIFT CYLINDER THREE STAGE FULL FREE LIFT...............................................................................710 FREE LIFT CYLINDER THREE STAGE FULL FREE LIFT...............................................................................714 MAST THREE STAGE FULL FREE LIFT - HEADER HOSE ..............................................................................718 MAST THREE STAGE FULL FREE LIFT - HEADER HOSE AUXILIARY TUBE EXTENSIONS (STANDARD CARRIAGE) ................................722 MAST THREE STAGE FULL FREE LIFT - CARRIAGE .................................................................................724 OPTIONS.........................................................................................................................727 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ...........................730 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .............................731 HEADER HOSE AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ...........................732 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE ....................................734 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ......................................736 HEADER HOSE AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE ....................................738 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE ...............740 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE .................744 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ................748 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ....752 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .......754 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .....756 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE .............758 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE ................760 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS THREE STAGE FULL FREE-LIFT - ATTACHMENT CARRIAGE ..............762 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE-LIFT...........................................................764 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT..............................................................768 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT............................................................772 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY CHAIN ANCHOR GROUPS...................................................................776 REAR DRIVE HANDLE...........................................................................................................778 STROBE LIGHT LED............................................................................................................779 MIRROR......................................................................................................................780 DUAL MIRRORS WITH CAB.......................................................................................................781 FIRE EXTINGUISHER...........................................................................................................782 BACK-UP ALARM...............................................................................................................784 ACCUMULATOR.................................................................................................................786 LIFTING EYES GASOLINE AND DIESEL............................................................................................788 FIELD CONVERSION KITS...........................................................................................................789 WIDE TREAD AND DUAL TREAD TIRES.............................................................................................792 SWIVEL SEATS................................................................................................................792 START OPTIONS...............................................................................................................792 HOSE GROUPS TWO STAGE LIMITED FREE-LIFT.....................................................................................793 HOSE GROUPS TWO STAGE FULL FREE-LIFT........................................................................................794 HOSE GROUPS THREE STAGE FULL FREE-LIFT......................................................................................795 DIRECTIONAL CONTROL.........................................................................................................796 CARRIAGE LOCKOUT ROD CLASS III AND IV.......................................................................................796 RED SEAT BELT...............................................................................................................796 MINI-LEVER HYDRAULIC CONTROLS AND CONTROL VALVES............................................................................796 MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES................................................................................797 ADD-ON OPTION KITS..........................................................................................................797 ADD ON TELEMETRY KITS.......................................................................................................799 NUMERICAL INDEX.................................................................................................................801
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HYSTER H80-H120FT (R005) PARTS MANUAL – PDF DOWNLOAD:
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Dominik Yousef –
It is just PDF, not paper manual.