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Hyster H80-H120FT (S005) Parts Manual – PDF DOWNLOAD
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Description
Hyster H80-H120FT (S005) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H80-H120FT (S005) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H80-H120FT (S005) Parts Manual – PDF DOWNLOAD
Frame.............................................................................................................................. 25 HOOD ASSEMBLY.................................................................................................................. 30 FENDER EXTENSIONS.............................................................................................................. 32 OVERHEAD GUARD................................................................................................................. 34 COWL MOUNT..................................................................................................................... 36 COUNTERWEIGHT.................................................................................................................. 38 MUD GUARDS..................................................................................................................... 40 HEATER HOSE GAS................................................................................................................ 41 HEATER HOSE LPG................................................................................................................ 42 HEATER HOSE DIESEL............................................................................................................. 44 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS................................................................................ 46 SEATS SEMI SUSPENSION SEAT - MANUAL AND ELECTRO-HYDRAULIC ..................................................................... 48 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................................... 50 FULL SUSPENSION SEAT RECLINER AND DAMPER KITS - SHEET 2 OF 4 .................................................................. 52 FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 .................................................... 54 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .................................................................... 56 ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ................................................ 58 ARMREST ASSEMBLY MINI-LEVER MODULES - FULL SUSPENSION SEAT .................................................................... 60 LABELS EXTERIOR................................................................................................................ 62 LABELS INTERIOR................................................................................................................ 64 LABELS CONTROL LEVER LENS - MANUAL HYDRAULICS ................................................................................. 66 MINI LEVER MODULE LABELS ELECTRO-HYDRAULIC CONTROL FUNCTIONS................................................................... 68 FORKS STANDARD TAPER CLASS III AND CLASS IV.................................................................................... 70 FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND CLASS IV ........................................................... 72 FORKS OPTIONAL LATCH........................................................................................................... 73 FORKS WITH LATCH STANDARD TAPER - OPTIONAL EQUIPMENT .......................................................................... 74 FORKS WITH LATCH POLISHED FULL BOTTOM TAPER - OPTIONAL EQUIPMENT .............................................................. 76 LOAD BACK REST EXTENSION....................................................................................................... 78 FLOOR PLATES AND COVERS SHEET 1 of 2........................................................................................... 80 FLOOR PLATES AND COVERS SHEET 2 OF 2........................................................................................... 82 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 1 OF 3 ......................................................... 84 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 2 OF 3 ......................................................... 86 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - SHEET 3 OF 3 ......................................................... 88 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - WINDOWS AND WIPERS-MECHANICALLY SEALED FRONT WINDOW .................. 90 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - LEFT HAND DOOR ....................................................... 92 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ..................................... 94 CAB ASSEMBLY WITH STEEL DOORS WITHOUT AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS .................................... 96 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 1 OF 3 ............................................................ 98 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 2 OF 3 ............................................................100 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - SHEET 3 OF 3 ............................................................102 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - WINDOWS AND WIPERS-ADHESIVE SEALED FRONT WINDOW .........................104 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - LEFT HAND DOOR ..........................................................106 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - RIGHT HAND DOOR LATCH COMPONENTS ........................................108 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - RIGHT HAND DOOR HEATER COMPONENTS .......................................110 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 1 OF 2) ............................112 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - CONDENSER AND ATTACHING PARTS (SHEET 2 OF 2) ............................114 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - CONDENSER ASSEMBLY ......................................................116 CAB ASSEMBLY WITH STEEL DOORS WITH AIR CONDITIONING - HEATER COMPONENTS .......................................................118 CAB ASSEMBLY WITH STEEL DOORS FAN ASSEMBLY.....................................................................................120 CAB ASSEMBLY WITH STEEL DOORS HEADLINER ASSEMBLY...............................................................................122 SOUND ABATEMENT WITH CAB.......................................................................................................124 ENGINE ASSEMBLY - DIESEL...........................................................................................................127 ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER 3.6L KUBOTA DIESEL...............................................................132 ENGINE WITH ENGINE MOUNT AND TORQUE CONVERTER 3.8L KUBOTA DIESEL...............................................................134 COOLING KUBOTA DIESEL - WITH EXTERNAL OIL COOLER ..............................................................................136 COOLING KUBOTA DIESEL - WITHOUT EXTERNAL OIL COOLER WITH SHORT WHEELBASE ......................................................138 FAN SHROUD WITHOUT RADIATOR SCREEN SHORT WHEEL BASE - DIESEL ..................................................................140 FAN SHROUD WITH RADIATOR SCREEN SHORT WHEEL BASE - DIESEL .....................................................................142 FAN SHROUD WITH RADIATOR SCREEN LONG WHEEL BASE - DIESEL ......................................................................144 EXHAUST SYSTEM COUNTERWEIGHT EXHAUST LWB - 3.6L ...............................................................................146 EXHAUST SYSTEM OVERHEAD EXHAUST LWB - 3.6L ....................................................................................148 EXHAUST SYSTEM COUNTERWEIGHT EXHAUST SWB - 3.6L ...............................................................................150 EXHAUST SYSTEM OVERHEAD EXHAUST SWB - 3.6L ....................................................................................152 EXHAUST SYSTEM COUNTERWEIGHT EXHAUST SWB - 3.8L WITH DPF ......................................................................154 EXHAUST SYSTEM COUNTERWEIGHT EXHAUST LWB - 3.8L WITH DPF ......................................................................156 EXHAUST SYSTEM OVERHEAD EXHAUST SWB - 3.8L WITH DPF ...........................................................................158 EXHAUST SYSTEM OVERHEAD EXHAUST LWB - 3.8L WITH DPF ...........................................................................160 EXHAUST SYSTEM EXHAUST WRAPS FOR PAPER INDUSTRY - KUBOTA 3.6L and 3.8L DIESEL .................................................162 COMPRESSOR ASSEMBLY AND ATTACHING PARTS WITH CAB AND AIR CONDITIONING..........................................................164 FLYWHEEL AND HOUSING KUBOTA DIESEL - 3.6L, 3.8L ...............................................................................166 FAN PULLY KUBOTA DIESEL - 3.6L, 3.8L ..........................................................................................167 CYLINDER BLOCK KUBOTA DIESEL - 3.6L ...........................................................................................168 CYLINDER BLOCK KUBOTA DIESEL - 3.8L ...........................................................................................170 OIL SEPARATOR KUBOTA DIESEL - 3.8L ............................................................................................172 OIL COOLER KUBOTA DIESEL - 3.6L ...............................................................................................173 OIL COOLER KUBOTA DIESEL - 3.8L ...............................................................................................174 DIPSTICK KUBOTA DIESEL - 3.6L, 3.8L ...........................................................................................175 CYLINDER HEAD COVER KUBOTA DIESEL - 3.6L ......................................................................................176 CYLINDER HEAD COVER KUBOTA DIESEL - 3.8L ......................................................................................178 CYLINDER HEAD KUBOTA DIESEL - 3.6L ............................................................................................180 CYLINDER HEAD KUBOTA DIESEL - 3.8L ............................................................................................181 ROCKER ARM ASSEMBLY WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL (3.6L) ......................................................182 INLET AND EXHAUST VALVES KUBOTA DIESEL - 3.8L .................................................................................184 ROCKER ARM SHAFT KUBOTA DIESEL - 3.8L .........................................................................................185 PISTON AND CRANKSHAFT KUBOTA DIESEL - 3.6L ....................................................................................186 PISTON AND CRANKSHAFT KUBOTA DIESEL - 3.8L ....................................................................................188 FUEL RAIL KUBOTA DIESEL - 3.8L ................................................................................................190 INJECTION PIPE KUBOTA DIESEL - 3.8L ...........................................................................................191 NOZZLE HOLDER AND GLOW PLUG KUBOTA DIESEL - 3.6L ..............................................................................192 INJECTOR BODY KUBOTA 3.6L DIESEL...............................................................................................194 INJECTOR HARNESS KUBOTA DIESEL - 3.8L .........................................................................................195 INJECTION PUMP HOUSING KUBOTA DIESEL - 3.6L ...................................................................................196 INJECTION PUMP KUBOTA DIESEL - 3.6L ...........................................................................................197 GOVERNOR KUBOTA DIESEL - 3.6L .................................................................................................198 GOVERNOR ACTUATOR AND PLUG KUBOTA DIESEL - 3.6L ...............................................................................200 FUEL INJECTION PUMP KUBOTA DIESEL - 3.8L ......................................................................................201 FUEL PUMP KUBOTA DIESEL - 3.6L ................................................................................................202 FUEL FILTER KUBOTA DIESEL - 3.6L ..............................................................................................203 INLET MANIFOLD KUBOTA DIESEL - 3.6L ...........................................................................................204 INLET MANIFOLD KUBOTA DIESEL - 3.8L ...........................................................................................206 EGR VALVE KUBOTA DIESEL - 3.8L ................................................................................................208 EGR COOLER KUBOTA DIESEL - 3.8L ...............................................................................................209 EXHAUST MANIFOLD KUBOTA DIESEL - 3.6L .........................................................................................210 EXHAUST MANIFOLD KUBOTA DIESEL - 3.8L .........................................................................................211 TURBOCHARGER KUBOTA DIESEL - 3.6L .............................................................................................212 TURBOCHARGER KUBOTA DIESEL - 3.8L .............................................................................................213 BREATHER AND SEPARATOR PIPES KUBOTA DIESEL - 3.8L .............................................................................214 TURBO INLET PIPE KUBOTA DIESEL - 3.8L .........................................................................................215 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - 3.6L ................................................................................216 TURBOCHARGER OIL PLUMBING KUBOTA DIESEL - 3.8L ................................................................................217 OIL PAN KUBOTA DIESEL - 3.6L, 3.8L ............................................................................................218 GEAR CASE KUBOTA DIESEL - 3.6L ................................................................................................219 GEAR CASE KUBOTA DIESEL - 3.8L ................................................................................................221 CAMSHAFT AND IDLE GEAR SHAFT KUBOTA DIESEL - 3.6L .............................................................................222 CAMSHAFT AND IDLE GEAR SHAFT KUBOTA DIESEL - 3.8L .............................................................................223 COVER BEARING CASE KUBOTA DIESEL - 3.6L, 3.8L .................................................................................224 ALTERNATOR AND PULLEY KUBOTA DIESEL............................................................................................225 SENSORS KUBOTA DIESEL - 3.8L ..................................................................................................227 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - 3.6L .........................................................................228 WATER PUMP FLANGE AND THERMOSTAT KUBOTA DIESEL - 3.8L .........................................................................229 WATER PUMP KUBOTA DIESEL - 3.6L ...............................................................................................230 WATER PUMP KUBOTA DIESEL - 3.8L ...............................................................................................231 STARTER KUBOTA DIESEL - 3.6L, 3.8L ............................................................................................232 DIESEL PARTICULATE FILTER ATTACHING PARTS - KUBOTA 3.8L DIESEL ...............................................................234 DIESEL PARTICULATE FILTER MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ...............................................................236 ENGINE ASSEMBLY - GM...............................................................................................................239 COOLING GASOLINE AND LPG - SHORT WHEEL BASE WITH EXTERNAL OIL COOLER ..........................................................242 COOLING GASOLINE AND LPG - SHORT WHEEL BASE WITHOUT EXTERNAL OIL COOLER .......................................................244 COOLING GASOLINE AND LPG - LONG WHEEL BASE ....................................................................................246 FAN SHROUD WITHOUT RADIATOR SCREEN GASOLINE AND LPG - SHORT WHEEL BASE ........................................................248 FAN SHROUD WITH RADIATOR SCREEN GASOLINE AND LPG - SHORT WHEEL BASE ...........................................................249 ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG......................................................................................250 EXHAUST SYSTEM GM 4.3L, GASOLINE AND LPG.......................................................................................252 EXHAUST WRAPS GM 4.3L GASOLINE AND LPG.........................................................................................254 FAN MOUNT ASSEMBLY GM 4.3L LPG AND GASOLINE....................................................................................256 FAN ASSEMBLY GM 4.3L GASOLINE AND LPG..........................................................................................258 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG..................................................................................260 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L LPG..........................................................................262 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE.....................................................................264 PULLEY AND TENSIONER GM 4.3L GASOLINE AND LPG..................................................................................266 CRANKSHAFT PULLEY GM 4.3L GASOLINE AND LPG.....................................................................................268 EXHAUST MANIFOLDS GM 4.3L LPG AND GASOLINE.....................................................................................269 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG...............................................................................270 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE...........................................................................271 CYLINDER HEAD GM 4.3L GASOLINE AND LPG.........................................................................................272 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG........................................................................................274 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG..................................................................................276 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG........................................................................280 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE........................................................................................282 DISTRIBUTOR AND COIL GM 4.3L GASOLINE AND LPG..................................................................................284 OIL PUMP GM 4.3L GASOLINE AND LPG..............................................................................................286 WATER BYPASS GM 4.3L GASOLINE..................................................................................................288 FUEL SYSTEM........................................................................................................................289 AIR INTAKE KUBOTA DIESEL - 3.6L ...............................................................................................292 AIR INTAKE KUBOTA DIESEL - 3.8L ...............................................................................................294 PRE-CLEANER AND MOUNT DIESEL...................................................................................................296 PRE-CLEANER AND MOUNT DIESEL ENGINE - WITH AIR CONDITIONING ...................................................................297 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL.....................................................................298 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL PEDAL.....................................................................300 THROTTLE CABLE ASSEMBLY KUBOTA DIESEL - 3.6L ..................................................................................302 E-THROTTLE LINKAGE KUBOTA 3.6L DIESEL..........................................................................................304 FUEL SYSTEM KUBOTA DIESEL - 3.8L ..............................................................................................306 FUEL SENDING UNIT KUBOTA DIESEL - 3.6L ........................................................................................308 FUEL CAP GASOLINE AND DIESEL...................................................................................................310 AIR INTAKE AND FILTER SYSTEM GM 4.3L - GASOLINE AND LPG .......................................................................312 AIR FILTER.....................................................................................................................314 FUEL SYSTEM GM 4.3L - GASOLINE ................................................................................................315 FUEL SENDER AND ATTACHING PARTS GM 4.3L - GASOLINE ............................................................................318 FUEL SYSTEM GM 4.3L - LPG (→ 4/2014) ........................................................................................320 FUEL SYSTEM GM 4.3L - LPG (4/2014 →) ........................................................................................322 THROTTLE BODY GM 4.3L - GASOLINE ..............................................................................................324 THROTTLE BODY GM 4.3L - LPG ...................................................................................................325 LPG REGULATOR AND MIXER GM 4.3L................................................................................................326 LPG CONVERTER GM 4.3L..........................................................................................................327 LPG LOCK OFF GM 4.3L...........................................................................................................328 LPG TANK BRACKET GM 4.3L - SWING OUT ..........................................................................................330 LPG TANK BRACKET GM 4.3L - SWING OUT, DROP DOWN ...............................................................................332 ELECTRICAL SYSTEM..................................................................................................................335 ELECTRICAL SYSTEM RIGHT HAND CHASSIS...........................................................................................340 COWL ELECTRICAL MANUAL HYDRAULIC...............................................................................................342 COWL ELECTRICAL ELECTRO-HYDRAULIC..............................................................................................344 DPF DISPLAY 3.8L KUBOTA DIESEL.................................................................................................346 POWER DISTRIBUTION MODULE......................................................................................................348 CONTROL MODULE DIESEL INTERFACE - KUBOTA V3800 ................................................................................350 RELAY KUBOTA DIESEL............................................................................................................351 ALTERNATOR SEALED - KUBOTA 3.8L DIESEL ........................................................................................352 ENGINE ELECTRICAL SYSTEM KUBOTA 3.6L DIESEL....................................................................................353 ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS KUBOTA 3.6L DIESEL................................................................354 ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS KUBOTA 3.8L DIESEL - WITH STANDARD ALTERNATOR HARNESS ............................356 ENGINE ELECTRICAL SYSTEM AND ATTACHING PARTS KUBOTA 3.8L DIESEL - WITH SEALED ALTERNATOR HARNESS ..............................358 ENGINE ELECTRICAL SYSTEM GM 4.3L LPG...........................................................................................360 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE......................................................................................362 BATTERY CABLES KUBOTA DIESEL...................................................................................................364 BATTERY DISCONNECT KUBOTA 3.8L DS..............................................................................................366 BATTERY CABLE FUSED - KUBOTA 3.6L DIESEL ......................................................................................368 BATTERY CABLES GM 4.3L GASOLINE AND LPG........................................................................................370 BATTERY DISCONNECT GM 4.3L GS AND LPS..........................................................................................372 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH OVERHEAD GUARD .................................................................374 LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL - WITH CAB ............................................................................376 FUSE BOX GM 4.3L LPG - PSI OPTION .............................................................................................378 DISTRIBUTOR ASSEMBLY GM 4.3L LPG AND GASOLINE..................................................................................379 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG.................................................................................381 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE.............................................................................382 SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG.................................................................................384 ALTERNATOR AND MOUNTING GM 4.3L GASOLINE AND LPG...............................................................................385 ALTERNATOR SEALED - GM 4.3L GASOLINE AND LPG ..................................................................................386 STARTER GM 4.3L LPG AND GASOLINE...............................................................................................388 INSTRUMENT CLUSTER.............................................................................................................390 MAST TILT SENSOR...............................................................................................................391 LOAD WEIGH ELECTRICAL..........................................................................................................392 IMPACT SENSOR..................................................................................................................394 REMOTE KEY SWITCH..............................................................................................................396 SEAT BELT SWITCH ADAPTER.......................................................................................................397 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION .............................................................................398 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION ..............................................................................400 WIRE HARNESS ADAPTER - LOW FUEL PRESSURE ......................................................................................402 WIRE HARNESS AIR CONDITIONER...................................................................................................404 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................408 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION .........................................................................410 WIRE HARNESS THREE FUNCTION ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP ........................................412 WIRE HARNESS FOUR FUNCTION ELECTRONIC CONTROL VALVE - WITH VARIABLE DISPLACEMENT PUMP .........................................414 WIRE HARNESS (ENGINE) GM 4.3L LPG..............................................................................................416 WIRE HARNESS ENGINE - KUBOTA 3.8L DIESEL ......................................................................................420 WIRE HARNESS ENGINE - KUBOTA DIESEL (3.6L) (→ 5/2013) .......................................................................426 WIRE HARNESS ENGINE - KUBOTA DIESEL 3.6L (5/2013 →) .........................................................................428 WIRE HARNESS RH CHASSIS - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014) .................................................432 WIRE HARNESS RH CHASSIS - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL (4/2014 →) .................................................438 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - GM 4.3L GAS/LPG AND KUBOTA 3.8L DIESEL ...............................444 WIRE HARNESS RH CHASSIS - KUBOTA DIESEL (3.6L) (→ 5/2013) ...................................................................450 WIRE HARNESS RH CHASSIS - KUBOTA DIESEL (3.6L) (5/2013 →) ...................................................................456 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA DIESEL (3.6L) .................................................462 WIRE HARNESS COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .....................................................................468 WIRE HARNESS COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ....................................................................472 WIRE HARNESS COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ....................................................................476 WIRE HARNESS COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ...................................................................480 WIRE HARNESS LIGHTS - WITH OVERHEAD GUARD .....................................................................................484 WIRE HARNESS ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL .......................................................................486 WIRE HARNESS SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG .....................................................................488 WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL .....................................................490 WIRE HARNESS TRANSMISSION - SINGLE SPEED ......................................................................................492 WIRE HARNESS TRANSMISSION - DUAL SPEED ........................................................................................494 WIRE HARNESS DPF DISPLAY.......................................................................................................496 TRANSMISSION.......................................................................................................................497 TRANSMISSION COOLING LINES WITHOUT EXTERNAL OIL COOLER - DIESEL ...............................................................500 TRANSMISSION COOLING LINES WITHOUT EXTERNAL OIL COOLER - GASOLINE AND LPG .....................................................502 TRANSMISSION COOLING LINES WITH EXTERNAL OIL COOLER - GASOLINE, LPG AND DIESEL ................................................504 TORQUE CONVERTER GM 4.3L LPG...................................................................................................506 TRANSMISSION MOUNT.............................................................................................................507 TRANSMISSION SINGLE SPEED - SHEET 1 OF 3 ......................................................................................508 TRANSMISSION SINGLE SPEED - SHEET 2 OF 3 ......................................................................................509 TRANSMISSION SINGLE SPEED - SHEET 3 OF 3 ......................................................................................512 FORWARD CLUTCH SINGLE SPEED TRANSMISSION.......................................................................................516 REVERSE CLUTCH SINGLE SPEED TRANSMISSION.......................................................................................518 TRANSMISSION DUAL SPEED - SHEET 1 OF 3 ........................................................................................520 TRANSMISSION DUAL SPEED - SHEET 2 OF 3 ........................................................................................522 TRANSMISSION DUAL SPEED - SHEET 3 OF 3 ........................................................................................524 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION....................................................................................528 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION...................................................................................530 REVERSE CLUTCH DUAL SPEED TRANSMISSION.........................................................................................532 TRANSMISSION CONTROL VALVE ASSEMBLY............................................................................................534 CHARGE PUMP ASSEMBLY...........................................................................................................536 Drive Axle.........................................................................................................................539 DRIVE AXLE AND ATTACHING PARTS WET BRAKE - DANA ...............................................................................542 DRIVE AXLE ASSEMBLY WET BRAKE (DANA) - HOUSING AND HUB ........................................................................544 DRIVE AXLE ASSEMBLY WET BRAKE (DANA) - DIFFERENTIAL ...........................................................................546 DRIVE AXLE ASSEMBLY WET BRAKE (DANA) - BRAKE ASSEMBLY .........................................................................550 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - RIGHT AND LEFT HAND HUBS ...............................................................552 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - BRAKES AND DIFFERENTIAL ................................................................554 DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) - INPUT PINION CARRIER ...................................................................556 DIFFERENTIAL ASSEMBLY WET BRAKE (NMHG).........................................................................................558 WET BRAKE ASSEMBLY NMHG........................................................................................................560 DRIVE WHEELS AND TIRES SINGLE TREAD............................................................................................562 DRIVE WHEELS AND TIRES DUAL TREAD..............................................................................................565 STEERING SYSTEM....................................................................................................................567 STEERING HOSES.................................................................................................................570 STEERING COLUMN AND ATTACHING PARTS............................................................................................572 STEERING COLUMN ASSEMBLY GASOLINE AND LPG......................................................................................574 STEERING COLUMN ASSEMBLY DIESEL................................................................................................576 STEER CONTROL UNIT.............................................................................................................578 STEERING CONTROL UNIT VARIABLE DISPLACEMENT....................................................................................580 STEER AXLE.....................................................................................................................582 STEER CYLINDER.................................................................................................................586 STEER WHEELS AND TIRES.........................................................................................................588 BRAKE SYSTEM.......................................................................................................................589 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE ........................................................................................592 BRAKE LINKAGE SINGLE PEDAL WET BRAKE - ALTERNATE OPTION .......................................................................594 BRAKE LINKAGE DUAL PEDAL - WET BRAKE ..........................................................................................598 BRAKE LINKAGE DUAL PEDAL WET BRAKE - ALTERNATE OPTION .........................................................................600 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - DANA WET BRAKE ...................................................................604 WET BRAKE BOOSTER SUPPLY AND RETURN NMHG.......................................................................................606 BRAKE MASTER CYLINDER ASSEMBLY.................................................................................................608 PARK BRAKE ASSEMBLY MANUAL WITH TWO CABLES - DANA .............................................................................610 PARK BRAKE ASSEMBLY MANUAL WITH ONE CABLE - NMHG ..............................................................................612 HYDRAULIC SYSTEM...................................................................................................................615 HYDRAULIC SUPPLY AND RETURN....................................................................................................618 HYDRAULIC FILTER...............................................................................................................620 GEAR PUMP......................................................................................................................622 HYDRAULIC SUPPLY AND RETURN WITH VARIABLE DISPLACEMENT PUMP....................................................................624 VARIABLE DISPLACEMENT PUMP AND ADAPTOR.........................................................................................626 VARIABLE DISPLACEMENT PUMP ASSEMBLY............................................................................................627 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS .............................................................................628 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ..........................................................................630 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ..............................................................................632 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ...........................................................................634 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE...............................................................................636 ANTI-STALL WITH MANUAL HYDRAULIC VALVE - GAS, LPG AND 3.6L DIESEL (4/2014 →) ................................................638 CONTROL VALVE ASSEMBLY MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ 4/2014) ............................................640 VALVE ASSEMBLY LIFT AND TILT - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ...........................................642 VALVE ASSEMBLY AUXILIARY ONE AND TWO - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ...................................644 VALVE ASSEMBLY OUTLET SECTION - MANUAL CONTROL, THREE AND FOUR FUNCTION (→ 4/2014) ..........................................646 HYDRAULIC CONTROL VALVE (MANUAL) THREE AND FOUR FUNCTION (4/2014 →) ..........................................................648 HYDRAULIC CONTROL VALVE (MANUAL) LIFT AND TILT - THREE AND FOUR FUNCTION (4/2014 →) .........................................650 HYDRAULIC CONTROL VALVE (MANUAL) AUXILIARY ONE AND TWO SECTION - THREE AND FOUR FUNCTION (4/2014 →) .........................652 HYDRAULIC CONTROL VALVE (MANUAL) OUTLET SECTION - THREE AND FOUR FUNCTION (4/2014 →) ........................................654 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION ....................................................................656 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION .....................................................................658 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE AND FOUR FUNCTION-WITH VARIABLE DISPLACEMENT PUMP ...........................660 VALVE ASSEMBLY LIFT AND LOWER - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ..............................................662 ELECTRONIC CONTROL VALVE TRANSITION SECTION - WITH VARIABLE DISPLACEMENT PUMP .................................................664 ELECTRONIC CONTROL VALVE LIFT SECTION - WITH VARIABLE DISPLACEMENT PUMP .......................................................666 VALVE ASSEMBLY TILT SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ................................................668 ELECTRONIC CONTROL VALVE TILT SECTION - WITH VARIABLE DISPLACEMENT PUMP .......................................................670 VALVE ASSEMBLY AUXILIARY ONE SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION .......................................672 VALVE ASSEMBLY AUXILIARY TWO SECTION - ELECTRONIC CONTROL VALVE-FOUR FUNCTION .................................................674 VALVE ASSEMBLY OUTLET SECTION - ELECTRONIC CONTROL VALVE-THREE AND FOUR FUNCTION ..............................................676 ELECTRONIC CONTROL VALVE OUTLET SECTION - WITH VARIABLE DISPLACEMENT PUMP .....................................................678 VALVE ASSEMBLY ELECTRO HYDRAULIC POPPET VALVE - THREE AND FOUR FUNCTION .......................................................680 AUXILIARY HOSES................................................................................................................682 VENT LINE GROUP WITH STANDARD CONTROL VALVE....................................................................................684 VENT LINE GROUP WITH VARIABLE DISPLACEMENT CONTROL VALVE.......................................................................686 TILT HOSES....................................................................................................................688 TILT CYLINDER AND MAST INSTALLATION............................................................................................690 TILT CYLINDERS.................................................................................................................692 Mast-Two Stage Limited Free-Lift...................................................................................................695 MAST TWO STAGE LIMITED FREE LIFT - OUTER MAST AND MAIN LIFT ...................................................................698 MAST TWO STAGE LIMITED FREE LIFT - INNER MAST .................................................................................702 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT - H80-90FT .....................................................................706 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT - H100-120FT ...................................................................708 HEADER HOSE TWO STAGE LIMITED FREE LIFT........................................................................................710 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - STANDARD CARRIAGE .........................................712 CARRIAGE TWO STAGE LIMITED FREE LIFT...........................................................................................714 Mast-Two Stage Full Free-Lift......................................................................................................717 MAST TWO STAGE FULL FREE LIFT - OUTER MAST AND MAIN LIFT ......................................................................720 MAST TWO STAGE FULL FREE LIFT - INNER MAST AND FREE LIFT ......................................................................724 MAIN LIFT CYLINDER TWO STAGE FULL FREE LIFT....................................................................................728 FREE LIFT CYLINDER TWO STAGE FULL FREE LIFT....................................................................................732 HEADER HOSE TWO STAGE FULL FREE LIFT...........................................................................................736 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE LIFT - STANDARD CARRIAGE ............................................740 CARRIAGE TWO STAGE FULL FREE LIFT..............................................................................................742 Mast-Three Stage Full Free-Lift....................................................................................................745 OUTER MAST THREE STAGE FULL FREE-LIFT..........................................................................................748 INTERMEDIATE MAST THREE STAGE FULL FREE LIFT..................................................................................752 INNER MAST THREE STAGE FULL FREE-LIFT..........................................................................................756 INNER MAST AND FREE-LIFT THREE STAGE FULL FREE-LIFT...........................................................................758 MAIN LIFT THREE STAGE FULL FREE-LIFT...........................................................................................762 MAIN LIFT CYLINDER THREE STAGE FULL FREE LIFT..................................................................................766 FREE LIFT CYLINDER THREE STAGE FULL FREE LIFT..................................................................................770 HEADER HOSE THREE STAGE FULL FREE LIFT.........................................................................................774 HEADER HOSE AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT - STANDARD CARRIAGE ..........................................778 CARRIAGE THREE STAGE FULL FREE LIFT............................................................................................780 OPTIONS............................................................................................................................783 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK DISCONNECTS ....786 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK DISCONNECTS ......787 HEADER HOSE AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE- LIFT - INTEGRAL SIDE-SHIFT CARRIAGE WITHOUT QUICK DISCONNECTS ....788 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS .............790 HEADER HOSE AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS ...............792 HEADER HOSE AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE- LIFT - ATTACHMENT CARRIAGE WITHOUT QUICK DISCONNECTS .............794 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE LIMITED FREE-LIFT - STANDARD CARRIAGE ..................796 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE FULL FREE- LIFT - STANDARD CARRIAGE ....................800 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS THREE STAGE FULL FREE-LIFT - STANDARD CARRIAGE ...................804 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE LIMITED FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE .......808 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS TWO STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ..........810 HEADER HOSE AUXILIARY TUBE EXTENSIONS WITH QUICK DISCONNECTS THREE STAGE FULL FREE-LIFT - INTEGRAL SIDE-SHIFT CARRIAGE ........812 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE-LIFT..............................................................814 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT.................................................................818 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT...............................................................822 INTEGRAL SIDE-SHIFT CARRIAGE ASSEMBLY CHAIN ANCHOR GROUPS......................................................................826 REAR DRIVE HANDLE..............................................................................................................828 STROBE LIGHT LED...............................................................................................................829 MIRROR WITHOUT CAB.............................................................................................................830 DUAL MIRRORS WITH CAB..........................................................................................................831 FIRE EXTINGUISHER..............................................................................................................832 BACK-UP ALARM..................................................................................................................834 ACCUMULATOR....................................................................................................................836 LIFTING EYES GASOLINE AND DIESEL...............................................................................................838 FIELD CONVERSION KITS..............................................................................................................839 WIDE TREAD AND DUAL TREAD TIRES................................................................................................842 SWIVEL SEATS...................................................................................................................842 START OPTIONS..................................................................................................................842 HOSE GROUPS TWO STAGE LIMITED FREE-LIFT........................................................................................843 HOSE GROUPS TWO STAGE FULL FREE-LIFT...........................................................................................844 HOSE GROUPS THREE STAGE FULL FREE-LIFT.........................................................................................845 DIRECTIONAL CONTROL............................................................................................................846 CARRIAGE LOCKOUT ROD CLASS III AND IV..........................................................................................846 RED SEAT BELT..................................................................................................................846 MINI-LEVER HYDRAULIC CONTROLS AND CONTROL VALVES...............................................................................846 MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES...................................................................................847 ADD-ON OPTION KITS.............................................................................................................847 ADD-ON OPTION KITS TELEMETRY...................................................................................................849 NUMERICAL INDEX....................................................................................................................851
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HYSTER H80-H120FT (S005) PARTS MANUAL – PDF DOWNLOAD:
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Miguel Kaden –
I had no problem downloading as my biggest headache is the speed of which my local service sometimes handicaps things. The entire beauty of this rests with your own ability to print out and edit what you need for the project or projects at hand while not being concerned about ruining a book or hard copy manual with greasy hands and if you do….. print out again. I would also suggest that before doing anything make a back-up copy of everything to another drive or memory stick.