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Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
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Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
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Description
Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
FILE DETAILS :
Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
Size : 12.5MB
Format : PDF
Language : English
Number of pages : 624 pages
TABLE OF CONTENTS:
Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
Frame.............................................................................. 23 FRAME.......................................................................... 26 FRAME L/LS/LSX................................................................. 27 COUNTERWEIGHT.................................................................. 28 CHASSIS BOX STANDARD AND R/RS - LEFT HAND ..................................... 30 CHASSIS BOX OPTIONAL COVERS AND HAND RAILS..................................... 32 CHASSIS BOX L/LS/LSX........................................................... 34 HOOD........................................................................... 36 LABELS......................................................................... 38 LIMIT SWITCH 27 DEGREES........................................................ 40 LIMIT SWITCH L/LS/LSX.......................................................... 42 CAB RAILS SLIDING CAB - L/LS/LSX .............................................. 44 SLIDING FRAME L/LS/LSX......................................................... 46 SUPPORT SLIDING FRAME L/LS/LSX................................................. 48 HYDRAULIC MOTOR SUPPORT SLIDING CAB - L/LS/LSX ................................ 50 DENIZET CABIN...................................................................... 53 FLOOR PLATES AND COVERS........................................................ 56 DOORS AND STORAGE COVERS WIDE CAB.............................................. 60 CAB SUPPORT STANDARD AND R/RS.................................................. 62 SEAT........................................................................... 64 CABIN GLASS AND WIPERS WIDE CAB................................................ 66 AIR CONDITIONER WIDE CAB....................................................... 68 AIR CONDITIONER SLIDING CAB - PRESSURIZED ..................................... 70 PEDAL ARRANGEMENT WIDE FIXED CAB............................................... 72 PEDAL ARRANGEMENT SLIDING CAB.................................................. 74 INSTRUMENT PANEL WIDE CAB - STANDARD AND R/RS ................................. 76 INSTRUMENT PANEL L/LS/LSX - PRESSURIZED ....................................... 80 CIRCUIT BREAKERS WIDE FIXED CAB - PRESSURIZED ................................. 84 CABIN PRESSURIZATION FIXED CABIN............................................... 86 ENGINE(S).......................................................................... 89 AIR FILTER..................................................................... 92 EXHAUST........................................................................ 94 ENGINE MOUNTING AND ACCESSORIES................................................ 96 ENGINE WIRING AND FITTINGS..................................................... 98 ENGINE COMPONENTS..............................................................100 FUEL CIRCUIT AND FAN PUMP SUPPLY...............................................102 FAN PUMP.......................................................................104 FUSE BOX.......................................................................106 ENGINE COOLING SYSTEM..........................................................108 ENGINE INTAKE COOLING..........................................................110 ENGINE AND TRANSMISSION COOLING................................................112 RADIATOR AND FITTINGS..........................................................114 TRANSMISSION COOLING LINES.....................................................116 HYDRAULIC AND BRAKE COOLING....................................................118 RADIATOR FITTINGS HYDRAULICS AND BRAKE COOLING.................................120 PUMP CONNECTIONS...............................................................122 HYDRAULIC FILTERING CIRCUIT....................................................124 ELECTRICAL SYSTEM..................................................................127 WIRE HARNESS MAIN FRAME........................................................130 WIRE HARNESS MAIN FRAME - L/LS/LSX ............................................131 WIRE HARNESS CAB...............................................................132 WIRE HARNESS ENGINE............................................................134 WIRE HARNESS TRANSMISSION......................................................136 LIGHTS AND HAND RAIL STANDARD AND R/RS.........................................138 LIGHTS L/LS/LSX (→ S/N B227O01510) ...........................................140 LIGHTS L/LS/LSX (S/N B227O01511 →) ...........................................144 FUSES AND RELAYS WIDE FIXED CAB - STANDARD AND R/RS ...........................146 FUSES AND RELAYS SLIDING CAB - PRESSURIZED ....................................148 INTERIOR COWLING WIDE FIXED CAB................................................150 INTERIOR COWLING SLIDING CAB - WIDE ...........................................154 CONTROLLER APC 100.............................................................157 LOAD LIMITER...................................................................158 BATTERY........................................................................160 TRANSMISSION.......................................................................163 CONVERTER HOUSING ASSEMBLY.....................................................166 TRANSMISSION CASE AND REAR COVER...............................................168 PUMP DRIVE AND SHAFT...........................................................170 TORQUE CONVERTER AND DRIVE PLATE...............................................172 CLUTCH FORWARD.................................................................174 CLUTCH THIRD SPEED.............................................................176 CLUTCH REVERSE AND 2ND SHAFT...................................................178 CLUTCH LOW SPEED...............................................................180 CLUTCH FOURTH SPEED............................................................182 CHARGE PUMP AND REGULATOR......................................................184 ELECTRIC CONTROL VALVE ELECTRONIC INCHING......................................186 HYDRAULIC CONTROL VALVE HYDRAULIC INCHING......................................190 FILTER TRANSMISSION OIL HR45-25, HR45-31, HR45-40S.............................192 CHARGE PUMP FLANGE HR45-25, HR45-31, HR45-40S..................................193 FILTER PUMP CIRCUIT L/LS/LSX...................................................194 Drive Axle.........................................................................197 DIFFERENTIAL AND PARK BRAKE....................................................200 DRIVE AXLE AND END DRIVE.......................................................204 DRIVE AXLE CONNECTIONS.........................................................206 DRIVE AXLE U-JOINT.............................................................207 DRIVE AXLE U-JOINT L/LS/LSX....................................................208 COOLING CIRCUIT DRIVE AXLE HR45-25, HR45-31, HR45-40S..........................210 COOLING CIRCUIT DRIVE AXLE L/LS/LSX............................................212 STEERING SYSTEM....................................................................215 ANTI TIPPING SWITCH............................................................218 STEER AXLE MOUNTING STANDARD...................................................220 STEER AXLE MOUNTING R/L/LS/LSX.................................................222 STEER AXLE MOUNTING LIMITED STROKE.............................................224 STEER AXLE STANDARD AND R/RS - L/LS/LSX .......................................226 STEER AXLE LIMITED STROKE......................................................228 BRAKE SYSTEM.......................................................................231 BRAKE CIRCUIT HR45-25, HR45-31, HR45-40S.......................................234 BRAKE CIRCUIT L/LS/LSX.........................................................235 SERVICE BRAKE OIL COOLED BRAKE.................................................236 PARK BRAKE.....................................................................238 ACCUMULATOR HR45-25, HR45-31, HR45-40S.........................................240 ACCUMULATOR L/LS/LSX...........................................................242 BRAKE OIL RESERVOIR............................................................244 PARK BRAKE SOLENOID VALVE......................................................246 SERVICE BRAKE CONTROL VALVE L/LS/LSX...........................................248 PARK BRAKE CONTROL VALVE L/LS/LSX..............................................249 FILTER BRAKE RETURN............................................................250 PARK BRAKE CIRCUIT L/LS/LSX....................................................251 BRAKE CONTROL CIRCUIT..........................................................252 HYDRAULIC SYSTEM...................................................................255 HYDRAULIC COOLING SYSTEM HYDRAULIC OIL.........................................259 HYDRAULIC COOLING SYSTEM.......................................................262 HYDRAULIC RADIATOR.............................................................264 HYDRAULIC COOLING SYSTEM BRAKE OIL.............................................265 STEERING CIRCUIT HR45-25, HR45-31, HR45-40S....................................266 STEERING CIRCUIT L/LS/LSX......................................................268 OIL RESERVOIR..................................................................270 FUEL RESERVIOR.................................................................272 OIL RETURN MANIFOLD............................................................274 BRAKE OIL FILTRATION SYSTEM....................................................275 HYDRAULIC BYPASS FILTRATION SYSTEM.............................................276 OIL COOLER SOLENOID VALVE......................................................277 BOOM CIRCUIT HR45-25, HR45-31, HR45-40S........................................280 BOOM CIRCUIT L/LS/LSX..........................................................282 PILOT CIRCUIT HR45-25, HR45-31, HR45-40S.......................................284 PILOT CIRCUIT L/LS/LSX.........................................................285 GENERAL RETURN CIRCUIT HR45-25, HR45-31, HR45-40S..............................286 GENERAL RETURN CIRCUIT L/LS/LSX................................................288 LEAK OIL CIRCUIT HR45-25, HR45-31, HR45-40S....................................290 LEAK OIL CIRCUIT L/LS/LSX......................................................292 LOAD SENSING CIRCUIT HR45-25, HR45-31, HR45-40S................................294 LOAD SENSING CIRCUIT L/LS/LSX..................................................295 PRESSURE SWITCH................................................................296 CONTROL VALVE ATTACHING PARTS HR45-25, HR45-31, HR45-40S.......................298 CONTROL VALVE AND ATTACHING PARTS L/LS/LSX.....................................300 CONTROL VALVE ASSEMBLY.........................................................302 CONTROL VALVE RELIEF SECTION...................................................304 BOOM HOIST VALVE SHEET 1 OF 2..................................................306 BOOM HOIST VALVE SHEET 2 OF 2..................................................308 SPREADER VALVE.................................................................310 BOOM EXTEND AND RETRACT VALVE..................................................312 MAIN PUMP CIRCUIT..............................................................314 MAIN PUMP ATTACHING PARTS......................................................316 MAIN PUMP......................................................................318 MAIN PUMP CONTROL VALVE........................................................319 PUMP DRIVE SHAFT...............................................................320 LOAD SENSING SWITCH............................................................321 JUNCTION BLOCK JOYSTICK........................................................322 JUNCTION BLOCK BOOM AND ATTACHMENT.............................................324 BASE ELECTRO VALVE.............................................................326 SOLENOID VALVE SLIDING CAB.....................................................328 AMPLIFIER......................................................................329 Boom...............................................................................331 BOOM 9 FT. 6 IN. JIB SECTION P1-P2-P3..........................................334 BOOM HEAD HR45-25, HR45-31, HR45-40S...........................................336 BOOM PIVOT BEARING HR45-25, HR45-31, HR45-40S..................................337 CABLE SUPPORT BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ...................338 TELESCOPING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S .....................339 HYDRAULIC TUBING TELESCOPING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ....340 DERRICKING HR45-25, HR45-31, HR45-40S..........................................342 DAMPENING HR45-25, HR45-31, HR45-40S...........................................344 DAMPING CYLINDER HR45-25, HR45-31, HR45-40S....................................345 DERRICKING CYLINDER HR45-25, HR45-31, HR45-40S.................................346 SLIDING BLOCKS STANDARD........................................................348 SLIDING BLOCKS RS/LS...........................................................350 HYDRAULIC TUBING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ................352 ELECTRICAL HR45-25, HR45-31, HR45-40S..........................................355 DAMPENING VALVE HR45-25, HR45-31, HR45-40S.....................................356 HYDRAULIC VALVE HR45-25, HR45-31, HR45-40S.....................................358 TWIST LOCK INDICATOR LIGHTS HR45-25, HR45-31, HR45-40S.........................359 LIGHTS HR45-25, HR45-31, HR45-40S..............................................360 L/LS/LSX BOOM......................................................................361 BOOM 4H 9"6" - LSX ............................................................364 BOOM HEAD......................................................................365 BOOM PIVOT BEARING.............................................................366 CABLE SUPPORT LSX..............................................................367 HYDRAULIC TUBING LSX...........................................................368 TELESCOPING CIRCUIT LSX........................................................371 TELESCOPING LSX................................................................372 TUBING TELESCOPIC CYLINDER LSX.................................................374 DERRICKING CYLINDER CONNECTIONS LSX............................................376 DERRICKING.....................................................................378 DAMPENING......................................................................380 DAMPING CYLINDER...............................................................381 DERRICKING CYLINDER............................................................382 SLIDING BLOCKS LSX.............................................................384 ELECTRICAL LSX.................................................................386 DAMPENING VALVE................................................................388 HYDRAULIC VALVE................................................................390 TWIST LOCK INDICATOR LIGHTS....................................................392 LIGHTS.........................................................................393 Winch..............................................................................395 CONTROL CIRCUIT................................................................398 WINCH CIRCUIT..................................................................400 PULLEY BLOCK...................................................................402 CABLE GUIDE....................................................................404 WINCH ATTACHING PARTS..........................................................406 WINCH..........................................................................408 WINCH REDUCTION GEAR...........................................................410 CONTROL VALVE ASSEMBLY WINCH...................................................412 CONTROL SWITCH.................................................................414 LOWER LIMIT SWITCH.............................................................415 SOLENOID VALVE GROUP...........................................................416 CABLE AND DECALS...............................................................417 CONTAINER HANDLER-ELME (B665)......................................................419 MAINFRAME B665.................................................................422 HYDRAULIC STOP KIT B665 - OPTIONAL ............................................424 WEAR PADS B665.................................................................426 BUMPERS B665...................................................................428 FITTINGS BOOM AND ATTACHMENT - B665 ...........................................429 ROTATOR MOTOR AND TRANSMISSION ASSEMBLY B665...................................430 SIDE-SHIFT CYLINDER B665.......................................................432 ROTATION VALVE ASSEMBLY DUAL SPEED.............................................434 MAIN VALVE SPREADER TYPE.......................................................436 ROTATOR ASSEMBLY WITHOUT POWER PILE SLOPE......................................438 ROTATOR ASSEMBLY WITH POWER PILE SLOPE.........................................440 EXTENSION CYLINDER ASSEMBLY....................................................442 ELECTRICAL SYSTEM WITHOUT POWER PILE SLOPE.....................................446 ELECTRICAL SYSTEM POWER PILE SLOPE.............................................448 HYDRAULIC SYSTEM WITHOUT POWER PILE SLOPE......................................450 HYDRAULIC SYSTEM WITH POWER PILE SLOPE.........................................452 TWIST LOCK ARRANGEMENT.........................................................454 TWIST LOCK ASSEMBLY B665.......................................................456 TWIST LOCK CYLINDER............................................................458 HYDRAULIC PENDULAR CYLINDER WITH POWER PILE SLOPE..............................459 ROTATOR VALVE ASSEMBLY WITH POWER PILE SLOPE...................................460 CONTAINER HANDLER-TEREX (A672).....................................................461 ROTATOR FRAME..................................................................465 ROTATOR ASSEMBLY...............................................................466 ROTATOR MOTOR TRANSMISSION.....................................................468 ROTATOR MOTOR COMER............................................................470 SPEED REDUCER DYNAMIC OIL......................................................472 PLANETARY GEAR INTERMEDIATE - DINAMIC GEAR ....................................474 BRAKE DYNAMIC GEAR.............................................................476 TELESCOPING TRANSMISSION DYNAMIC OIL...........................................478 REDUCING GEAR DYNAMIC OIL......................................................480 FLANGE COUPLING DYNAMIC GEAR...................................................482 TELESCOPING TRANSMISSION MOTOR COMER...........................................484 SPREADER FRAME WITH POWER PILE SLOPE...........................................486 SPREADER FRAME WITHOUT POWER PILE SLOPE........................................487 END BEAMS......................................................................488 TRANSMISSION TELESCOPING MOTOR.................................................490 WEAR PADS......................................................................492 TWIST LOCK ASSEMBLY A672.......................................................494 EXTENSION CABLE SUPPORT........................................................496 SIDE-SHIFT CABLE SUPPORT.......................................................498 WIRE HARNESS MAIN..............................................................500 WIRE HARNESS SENSORS...........................................................501 SPREADER LIGHTS................................................................502 CONTROL BOX....................................................................503 CONTROL BOX MOUNTING...........................................................504 HYDRAULIC CIRCUIT MAIN.........................................................506 HYDRAULIC CIRCUIT ROTATOR......................................................508 HYDRAULIC SYSTEM TELESCOPING...................................................510 HYDRAULIC CIRCUIT TWISTLOCKS...................................................512 HYDRAULIC SYSTEM PILE SLOPE....................................................513 HYDRAULIC CIRCUIT SIDE-SHIFT...................................................514 SIDE-SHIFT CYLINDER A672.......................................................515 ROTATOR VALVE..................................................................516 ROTATOR BRAKE RELEASE VALVE....................................................518 CYLINDER POWER PILE SLOPE......................................................520 SPREADER CONTROL VALVE.........................................................522 DIRECTIONAL VALVE WITHOUT POWER PILE SLOPE.....................................524 SIDE-SHIFT CYLINDER VALVE......................................................526 Stabilizer.........................................................................527 HYDRAULIC CONTROL CIRCUIT HR45-40LS............................................530 HYDRAULIC CONTROL CIRCUIT HR45-40S.............................................532 SOLENOID VALVE BANK HR45-40LS..................................................534 SOLENOID VALVE BANK HR45-40S...................................................536 HYDRAULIC CIRCUIT STABILIZER HR45-40LS.........................................538 HYDRAULIC CIRCUIT STABILIZER HR45-40S..........................................539 HYDRAULIC SUPPLY CIRCUIT HR45-40LS.............................................540 HYDRAULIC SUPPLY CIRCUIT HR45-40S..............................................541 LIMIT SWITCH MOUNTING HR45-40LS................................................542 LIMIT SWITCH MOUNTING HR45-40S.................................................544 STABILIZER MOUNTING............................................................545 STABILIZER CYLINDER............................................................546 LOAD MOMENT LIMITER................................................................547 HYDRAULIC CIRCUIT CEC..........................................................550 CABLE WINDER...................................................................551 DISPLAY AND PRINTER............................................................552 OPTIONS............................................................................555 DRIVE TIRE AND WHEEL 21 X 25 GOODYEAR..........................................558 DRIVE TIRE AND WHEEL 21 X 25 BRIDGESTONE.......................................560 DRIVE TIRE AND WHEEL 18 X 25 GOODYEAR..........................................562 DRIVE TIRE AND WHEEL 18 X 33 BRIDGESTONE.......................................563 DRIVE TIRE AND WHEEL 18 X 25 MICHELIN - HR45-25, HR45-31, HR45-40S ............564 DRIVE TIRE AND WHEEL 18 X 33 MICHELIN..........................................565 DRIVE TIRE AND WHEEL 18 X 33 GOODYEAR - HR45-36L, HR45-40LS ...................567 DRIVE TIRE AND WHEEL 18 X 25 PLAIN.............................................569 DRIVE TIRE AND WHEEL 18 X 25 BRIDGESTONE - HR45-36L, HR45-40LS ................571 STEER TIRE AND WHEEL 21 X 25 GOODYEAR..........................................572 STEER TIRE AND WHEEL 21 X 25 BRIDGESTONE.......................................573 STEER TIRE AND WHEEL 18 X 25 GOODYEAR - HR45-25, HR45-31, HR45-40S ............574 STEER TIRE AND WHEEL 18 X 33 BRIDGESTONE - HR45-36L, HR45-40LS ................575 STEER TIRE AND WHEEL 18 X 25 MICHELIN - HR45-24, HR45-31, HR45-40S ............576 STEER TIRE AND WHEEL 18 X 33 MICHELIN - HR45-36L, HR45-40LS ...................577 STEER TIRE AND WHEEL 18 X 33 GOODYEAR..........................................578 STEER TIRE AND WHEEL 18 X 25 PLAIN.............................................579 STEER TIRE AND WHEEL 18 X 25 BRIDGESTONE.......................................580 SOUND REDUCTION................................................................582 HYDRAULIC LIFTING JACK.........................................................584 COLD CLIMATE KIT...............................................................586 FUEL HEATER....................................................................588 TOOL KIT.......................................................................590 CAMERA ASSEMBLY................................................................592 NUMERICAL INDEX....................................................................593
DESCRIPTION:
Hyster HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 18-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 18-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER HR45-25 -27 -31 -36L -40LS -40S -45LSX (B227) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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