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Hyster J30-35-40XN (A935) Parts Manual – PDF DOWNLOAD
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Hyster J30-35-40XN (A935) Parts Manual – PDF DOWNLOAD
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Description
Hyster J30-35-40XN (A935) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster J30-35-40XN (A935) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster J30-35-40XN (A935) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................... 19 HOOD AND COUNTERWEIGHT COVER......................................................................... 22 HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION................................................ 24 SIDE PANELS.......................................................................................... 28 FLOOR PLATES......................................................................................... 30 DASH AND STEERING COLUMN COVERS FIXED COLUMN......................................................... 32 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN.................................................... 34 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ............................... 36 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR ............................... 38 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR ............................... 40 NON SUSPENSION SEAT ASSEMBLY......................................................................... 42 SEATS FULL SUSPENSION - SHEET 1 0F 2 ................................................................ 44 SEAT FULL SUSPENSION - SHEET 2 OF 2 ................................................................. 48 ARMREST SLIDER ASSEMBLY.............................................................................. 50 ARMREST SLIDER ASSEMBLY.............................................................................. 52 COWL AND MOUNTING.................................................................................... 54 COWL AND MOUNTING.................................................................................... 56 COUNTERWEIGHT........................................................................................ 58 OVERHEAD GUARD....................................................................................... 60 OVERHEAD GUARD....................................................................................... 62 OVERHEAD GUARD....................................................................................... 64 OVERHEAD GUARD DRIVE-IN RACK (→ S/N A935N01686K) ................................................... 66 OVERHEAD GUARD DRIVE-IN RACK (S/N A935N01687K →) ................................................... 68 OVERHEAD GUARD WITH INBOARD TAIL LIGHTS (→ 10/2013) ................................................ 70 BATTERY TRAY OPTIONS SIDE-REMOVAL.................................................................... 72 BATTERY TRAY OPTIONS DROP-IN......................................................................... 74 LABELS EXTERIOR...................................................................................... 76 LABELS INTERIOR...................................................................................... 78 LABELS HYDRAULIC CONTROL FUNCTIONS................................................................... 80 FORKS................................................................................................ 82 FORKS OPTIONAL....................................................................................... 84 LOAD BACKREST EXTENSION.............................................................................. 86 STATIC STRAP......................................................................................... 88 ELECTRICAL SYSTEM........................................................................................ 89 ELECTRICAL ARRANGEMENT............................................................................... 94 ELECTRICAL ARRANGEMENT............................................................................... 96 CONTROLLERS..........................................................................................100 CONTROLLER HOIST AND FAN ASSEMBLY (→ 10/2013) ......................................................104 CONTROLLER HOIST AND FAN ASSEMBLY (10/2013 →) ......................................................106 CONTROLLER TRACTION AND FAN ASSEMBLY (→ 10/2013) ...................................................108 CONTROLLER TRACTION AND FAN ASSEMBLY (10/2013 →) ...................................................110 BATTERY CONNECTOR AND CABLE ASSEMBLY WITHOUT RAPID CHARGE OPTION.....................................112 BATTERY CONNECTOR AND CABLE ASSEMBLY WITH RAPID CHARGE OPTION........................................114 DISPLAY..............................................................................................116 AUXILIARY KEY SWITCH ASSEMBLY........................................................................118 FUSE PANEL ASSEMBLY..................................................................................120 CONTACTOR E..........................................................................................122 CONTACTOR EE.........................................................................................124 MINI-LEVER CONTROLS 3 FUNCTION.......................................................................126 MINI-LEVER CONTROLS 4 FUNCTION.......................................................................130 TILT SENSOR GROUP....................................................................................133 LIGHTS WITH STANDARD OVERHEAD GUARD..................................................................134 LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD.............................................................136 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITH HIGH MOUNT WITHOUT TURN SIGNALS (→ 10/2013) ....138 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITH HIGH MOUNT WITHOUT TURN SIGNALS (10/2013 →) ....139 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - LOW MOUNT WITHOUT TURN SIGNALS (→ 10/2013) ..........140 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - LOW MOUNT WITHOUT TURN SIGNALS (10/2013 →) ..........142 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - HIGH MOUNT WITH TURN SIGNALS (→ 10/2013) .............144 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - HIGH MOUNT WITH TURN SIGNALS (10/2013 →) .............146 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - LOW MOUNT WITH TURN SIGNALS (→ 10/2013) ..............148 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - LOW MOUNT WITH TURN SIGNALS (10/2013 →) ..............150 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) ................................152 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) ................................156 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (10/2013 →) ..............160 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (10/2013 →) ..............164 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) ...............................168 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) ...............................172 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (10/2013 →) .............176 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (10/2013 →) .............180 WIRE HARNESS MANUAL INTERLOCK........................................................................184 WIRE HARNESS MANUAL HYDRAULICS.......................................................................185 WIRE HARNESS SYNCHRONOUS STEERING....................................................................186 WIRE HARNESS STEER COLUMN............................................................................187 WIRE HARNESS 12 VOLT OUTLET (→ PENDING PER ECN 13416125) ...........................................188 WIRE HARNESS 12 VOLT OUTLET (PENDING PER ECN 13416125 →) ...........................................190 WIRE HARNESS DC/DC CONVERTER.........................................................................192 WIRE HARNESS AUXILIARY PLUG..........................................................................193 WIRE HARNESS HYDRAULIC FLUID LEVEL AND PRESSURE......................................................194 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD (→ 10/2013) ................................................195 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD (10/2013 →) ................................................198 WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (→ 10/2013) ..................................200 WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (10/2013 →) ..................................202 DRIVE UNIT...............................................................................................205 DRIVE UNIT ASSEMBLY..................................................................................208 TRANSMISSION COVER AND BRAKE DISCS...................................................................210 TRANSMISSION HOUSING.................................................................................212 TRACTION MOTOR ASSEMBLY..............................................................................214 DRIVE TIRE AND WHEEL ASSEMBLY CUSHION................................................................216 DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC - WATTS .....................................................217 DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC - MONARCH ...................................................218 STEERING SYSTEM..........................................................................................219 STEER AXLE MOUNTING..................................................................................222 STEER AXLE ASSEMBLY..................................................................................224 STEERING ACCUMULATOR.................................................................................226 STEERING HAND PUMP ASSEMBLY..........................................................................228 STEER TIRE AND WHEEL ASSEMBLY CUSHION................................................................230 STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC..............................................................231 STEERING WHEEL AND COLUMN FIXED......................................................................232 STEERING WHEEL AND COLUMN TELESCOPIC.................................................................233 STEERING COLUMN ASSEMBLY FIXED - =>10/2013 ..........................................................234 STEERING COLUMN ASSEMBLY FIXED - 10/2013=> ..........................................................236 STEERING COLUMN ASSEMBLY TELESCOPIC - =>10/2013 .....................................................238 STEERING COLUMN ASSEMBLY TELESCOPIC - 10/2013=> .....................................................239 BRAKE/ACCELERATOR SYSTEM.................................................................................241 BRAKE PEDAL LINKAGE..................................................................................244 MASTER CYLINDER......................................................................................246 PARKING BRAKE RELEASE................................................................................248 ACCELERATOR PEDAL STANDARD...........................................................................250 ACCELERATOR PEDAL MONOTROL...........................................................................252 HYDRAULIC SYSTEM.........................................................................................255 HYDRAULIC POWER UNIT INSTALLATION....................................................................258 HYDRAULIC PUMP AND MOTOR MOUNTING....................................................................260 HYDRAULIC MOTOR ASSEMBLY.............................................................................262 HYDRAULIC PUMP ASSEMBLY..............................................................................264 HYDRAULIC TANK ASSEMBLY..............................................................................266 HYDRAULIC FILTER HOUSING.............................................................................268 HYDRAULIC HOSES AND FITTINGS SUPPLY AND RETURN.......................................................270 HYDRAULIC HOSES AND FITTINGS STEERING................................................................272 HYDRAULIC HOSES AND FITTINGS AUXILIARY HOSES.........................................................274 HYDRAULIC CONTROLS ELECTRO-HYDRAULIC.................................................................276 HYDRAULIC CONTROL VALVE ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ........................................278 INLET SECTION ELECTRO-HYDRAULIC CONTROL VALVE........................................................280 LIFT/TILT SECTION ELECTRO-HYDRAULIC CONTROL VALVE....................................................282 TIE RODS ELECTRO-HYDRAULIC CONTROL VALVE.............................................................284 HYDRAULIC CONTROLS MANUAL............................................................................286 HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL).........................................................290 HYDRAULIC CONTROL VALVE MANUAL - 3 AND 4 FUNCTION (→ 10/2011) .....................................292 HYDRAULIC CONTROL VALVE MANUAL - 3 AND 4 FUNCTION (10/2011 →) .....................................294 INLET SECTION MANUAL HYDRAULIC CONTROL VALVE.........................................................298 LIFT/TILT/AUXILIARY SECTION MANUAL HYDRAULIC CONTROL VALVE...........................................300 OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE........................................................302 TIE RODS MANUAL HYDRAULIC CONTROL VALVE..............................................................303 POSITIONER SENSOR MANUAL HYDRAULIC CONTROL VALVE.....................................................304 MAST/TILT CYLINDER INSTALLATION......................................................................306 TILT CYLINDER ASSEMBLY...............................................................................308 Mast-Two Stage Limited Free-Lift.........................................................................311 MAST ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661.....................................................314 LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661............................................318 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661.................................................322 HEADER HOSE ASSEMBLY TWO STAGE LMITED FREE-LIFT - C661 ..............................................324 Mast-Three Stage Full Free-Lift..........................................................................327 MAST ASSEMBLY THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER .....................330 MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662.................................................332 FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662.................................................336 MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662........................................338 FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662........................................342 CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT - C662..................................................344 HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT - C662 (→ 12/2012) ...............................346 HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ...............................350 Mast-Two Stage Full Free-Lift............................................................................353 MAST ASSEMBLY TWO STAGE FULL FREE LIFT - C663........................................................356 MAIN LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663...................................................358 FREE LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663...................................................360 MAIN LIFT CYLINDER LH TWO STAGE FULL FREE LIFT - C663................................................362 MAIN LIFT CYLINDER RH TWO STAGE FULL FREE- LIFT - C663...............................................364 FREE LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE LIFT - C663..........................................366 CARRIAGE ASSEMBLY TWO STAGE FULL FREE- LIFT..........................................................368 HEADER HOSE ASSEMBLY TWO-STAGE FULL FREE-LIFT - C663 ................................................370 MAST-FOUR STAGE FULL FREE-LIFT...........................................................................373 OUTER MAST FOUR STAGE FULL FREE-LIFT.................................................................376 OUTER INTERMEDIATE MAST MAIN LIFT - FOUR STAGE FULL FREE-LIFT .......................................380 INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT....................................................384 INNER MAST FREE-LIFT - FOUR STAGE FULL FREE-LIFT ....................................................388 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...........................................392 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ............................................396 FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT.........................................................400 LIFT CHAINS FOUR STAGE FULL FREE-LIFT................................................................403 FREE-LIFT HOSE FOUR STAGE FULL FREE-LIFT.............................................................405 HOSE ATTACHING PARTS THREE FUNCTION - FOUR STAGE FULL FREE-LIFT .....................................408 HOSE ATTACHING PARTS FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT ......................................412 HEADER HOSES THREE AND FOUR FUNCTION.................................................................416 INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT...............................................418 INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT.........................................420 LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT.....................................................422 CARRIAGE SIX ROLLER - FOUR STAGE FULL FREE-LIFT .....................................................424 OPTIONS..................................................................................................427 AUDIBLE ALARM........................................................................................430 DC/DC CONVERTER WITHOUT AUXILIARY PLUG HARNESS.......................................................432 DC/DC CONVERTER WITH AUXILIARY PLUG HARNESS..........................................................434 FRONT WORK AND MARKER LIGHTS.........................................................................436 REAR REFLECTORS......................................................................................438 STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT............................................................440 INBOARD REAR LIGHTS..................................................................................442 DOME LIGHT...........................................................................................444 DUAL MIRRORS REAR VIEW...............................................................................446 DUAL MIRRORS REAR VIEW - WITH DRIVE-IN RACK .........................................................448 MIRROR PANORAMIC - WITH STANDARD OVERHEAD GUARD .....................................................450 MIRROR PANORAMIC - WITH LOW-PROFILE OVERHEAD GUARD ..................................................452 REVERSE HANDLE.......................................................................................454 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE LIFT - C661 - CARRIAGE ASSEMBLY ..........................456 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE LIFT - C662 - CARRIAGE ASSEMBLY ...........................458 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE LIFT - C663 - CARRIAGE ASSEMBLY .............................460 INTEGRAL SIDE-SHIFT FORK POSITIONER - THREE STAGE FULL FREE-LIFT ....................................462 FORK POSITIONER ASSEMBLY.............................................................................464 INTEGRAL SIDE-SHIFT CYLINDER.........................................................................466 AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT................................................468 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT.........................................470 FIRE EXTINGUISHER....................................................................................472 TRACTION SPEED LIMITER STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES....................................474 FIELD CONVERSION KITS....................................................................................477 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT (→ 4/2010) .................................480 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE LIFT (4/2010 →) ..................................481 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT (→ 4/2010) ...................................482 HEADER HOSE CONVERSTION KITS TWO STAGE FULL FREE LIFT (4/2010 →) ...................................483 ADD ON OPTIONS FORK POSITIONER.......................................................................483 ADD ON TELEMETRY KITS................................................................................483 ADD-ON OPTION KITS...................................................................................484 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT......................................484 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.............................................484 ACCELERATOR PEDAL....................................................................................485 NUMERICAL INDEX..........................................................................................487
HYSTER J30-35-40XN (A935) PARTS MANUAL – PDF DOWNLOAD:
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
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