Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Hyster J30-35-40ZT (J160) Parts Manual – PDF DOWNLOAD
Original price was: $89.95.$29.95Current price is: $29.95.
Hyster J30-35-40ZT (J160) Parts Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Hyster J30-35-40ZT (J160) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster J30-35-40ZT (J160) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster J30-35-40ZT (J160) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................ 19 BATTERY COMPARTMENT AND COVERS............................................................................... 22 BATTERY COVER UL-EE.......................................................................................... 26 COVER HINGES AND BRACKETS.................................................................................... 28 COUNTERWEIGHT................................................................................................ 30 DECAL AND PLATE LOCATION..................................................................................... 32 FLOOR PLATES................................................................................................. 34 FORKS........................................................................................................ 36 LOAD BACKREST EXTENSION...................................................................................... 40 OVERHEAD GUARD............................................................................................... 42 SEAT NON-SUSPENSION.......................................................................................... 44 SEAT SEMI-SUSPENSION......................................................................................... 46 SEAT SEMI-SUSPENSION - W/E-HYD CONTROL ARM (8/2006 →) ..................................................... 48 SEAT FULL SUSPENSION - (WITH AND WITHOUT E-HYDRAULIC CONTROLS) .............................................. 50 SEAT FULL SUSPENSION - W/E-HYD CONTROL ARM (8/2006 →) ..................................................... 54 STATIC STRAP................................................................................................. 56 LABELS MINI LEVERS........................................................................................... 58 ELECTRICAL SYSTEM................................................................................................ 61 HORN ASSEMBLY................................................................................................ 64 BATTERY CONNECTOR............................................................................................ 66 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES - DATE CODE 0724 ............................................... 68 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .................... 70 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR fUNCTION) - DATE CODE 0725 THRU 0743 ..................... 72 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .............................. 74 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ................................ 76 ELECTRO-HYDRAULIC CONTROL.................................................................................... 78 TRACTION CONTROLLER CONTACTOR HYDRAULIC...................................................................... 80 TRACTION CONTROLLER TRANSISTOR/PREMIUM....................................................................... 82 CONTACTOR PANEL.............................................................................................. 84 CONTACTOR.................................................................................................... 88 CONTACTOR 'EE'............................................................................................... 90 DASH DISPLAY................................................................................................. 92 TURN SIGNAL AND FLASHER UNIT................................................................................. 94 EMERGENCY STOP............................................................................................... 96 MAIN WIRE HARNESS............................................................................................ 98 WIRE HARNESS JOYSTICK........................................................................................102 WIRE HARNESS MANUAL VALVE - CONTACTOR HYDRAULIC (S/N J160N02250C →) .......................................103 DRIVE UNIT.......................................................................................................105 DRIVE TIRE AND WHEEL ASSEMBLY................................................................................108 DRIVE UNIT...................................................................................................110 TRACTION MOTOR...............................................................................................112 TRANSMISSION.................................................................................................114 STEERING SYSTEM..................................................................................................117 GEAR PUMP....................................................................................................120 HAND PUMP....................................................................................................122 SHIFT LEVER..................................................................................................124 STEER AXLE...................................................................................................126 STEER COLUMN.................................................................................................130 STEER PUMP AND MOTOR.........................................................................................134 STEER TIRE AND WHEEL ASSEMBLY SOLID PNEUMATIC................................................................136 STEER TIRE AND WHEEL ASSEMBLY CUSHION........................................................................137 STEER TIRE AND WHEEL ASSEMBLY NON-MARKING CUSHION............................................................138 BRAKE/ACCELERATOR SYSTEM.........................................................................................139 ACCELERATOR ASSEMBLY.........................................................................................142 ACCELERATOR PEDAL............................................................................................144 BRAKE ASSEMBLY...............................................................................................146 MASTER CYLINDER..............................................................................................148 PARKING BRAKE................................................................................................150 HYDRAULIC SYSTEM.................................................................................................153 HYDRAULIC HOSE AND FITTINGS MANUAL...........................................................................156 HYDRAULIC GEAR PUMP..........................................................................................160 HYDRAULIC PUMP MOTOR.........................................................................................162 TILT CYLINDER TWO STAGE LIMITED FREE-LIFT....................................................................164 TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT....................................................166 TILT CYLINDER THREE STAGE FULL FREE-LIFT.....................................................................168 TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT.....................................................170 TILT CYLINDER TWO STAGE FULL FREE-LIFT.......................................................................172 TILT CYLINDER ATTACHING PARTS TWO STAGE FULL FREE-LIFT.......................................................174 TILT CYLINDER FOUR STAGE FULL FREE-LIFT......................................................................176 TILT CYLINDER ATTACHING PARTS FOUR STAGE FULL FREE-LIFT......................................................178 HYDRAULIC VALVE AND ATTACHING PARTS MANUAL...................................................................180 HANDLEVER....................................................................................................182 ELECTRO-HYDRAULIC CONTROL VALVE..............................................................................184 ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION.................................................................186 ELECTRO-HYDRAULIC TILT VALVE SECTION.........................................................................188 ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION................................................................190 ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION................................................................192 ELECTRO-HYDRAULIC JOYSTICK...................................................................................194 HYDRAULIC HOSE AND FITTINGS ELECTRO..........................................................................196 HYDRAULIC TANK ASSEMBLY......................................................................................198 MANUAL CONTROL VALVE.........................................................................................200 INLET SECTION MANUAL HYDRAULIC CONTROL VALVE.................................................................204 LIFT SECTION MANUAL HYDRAULIC CONTROL VALVE..................................................................206 TILT SECTION MANUAL HYDRAULIC CONTROL VALVE..................................................................207 AUXILIARY ONE AND TWO SECTIONS MANUAL HYDRAULIC CONTROL VALVE - THREE FUNCTION ..............................208 OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE - 3 FUNCTION ..................................................209 Mast-Two Stage Limited Free-Lift.................................................................................211 OUTER MAST B661 (10/2005 →) ................................................................................214 INNER MAST B661 (10/2005 →) ................................................................................216 MAIN LIFT ASSEMBLY B661 (10/2005 →) ........................................................................218 MAIN LIFT CYLINDER RIGHT HAND - B661 (10/2005 →) ..........................................................222 MAIN LIFT CYLINDER LEFT HAND - B661 (10/2005 →) ...........................................................224 HEADER HOSE B661 (10/2005 →) ...............................................................................226 OUTER MAST TWO STAGE LIMITED FREE-LIFT - A661 (→ 10/2005) .................................................228 INNER MAST TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .........................................................230 MAIN LIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .................................................232 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .................................................234 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ........................................................238 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................................240 Mast-Three Stage Full Free-Lift..................................................................................241 OUTER MAST B662 (10/2005 →) ................................................................................244 INTERMEDIATE MAST B662 (10/2005 →) .........................................................................246 INNER MAST B662 (10/2005 →) ................................................................................248 MAIN LIFT B662 (10/2005 →) .................................................................................250 MAIN LIFT CYLINDER RIGHT HAND - B662 (10/2005 →) ..........................................................254 MAIN LIFT CYLINDER LEFT HAND - B662 (10/2005 →) ...........................................................256 FREE-LIFT B662 (10/2005 →) .................................................................................258 FREE-LIFT CYLINDER B662 (10/2005 →) ........................................................................260 CARRIAGE THREE STAGE FULL FREE LIFT - B662 (10/2005 →) ....................................................262 OUTER MAST THREE STAGE FULL FREE-LIFT (→ 10/2005) ..........................................................264 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT (→ 10/2005) ...................................................266 INNER MAST THREE STAGE FULL FREE-LIFT (→ 10/2005) ..........................................................268 MAIN LIFT ASSEMBLY THREE STAGE FULL FREE-LIFT (→ 10/2005) ..................................................270 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ 10/2005) ..................................................274 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ 10/2005) ...........................................................278 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ 10/2005) ..................................................280 CARRIAGE THREE STAGE FULL FREE-LIFT (→ 10/2005) ............................................................282 HEADER HOSE THREE STAGE FULL FREE-LIFT (→ 10/2005) .........................................................284 HEADER HOSE THREE STAGE FULL FREE-LIFT - B662 (10/2005 ↔ 9/2007) ..........................................288 HEADER HOSE THREE STAGE FULL FREE-LIFT - B662 (9/2007 ↔ S/N B662V06160G) ..................................292 HEADER HOSE THREE STAGE FULL FREE-LIFT - B662 (S/N B662V06161G →) ........................................296 Mast-Two Stage Full Free-Lift....................................................................................299 OUTER MAST B663 (10/2005 →) ................................................................................302 INNER MAST B663 (10/2005 →) ................................................................................304 MAIN LIFT B663 (10/2005 →) .................................................................................306 MAIN LIFT CYLINDER LEFT HAND - B663 (10/2005 →) ...........................................................308 MAIN LIFT CYLINDERS RIGHT HAND - B663 (10/2005 →) .........................................................310 FREE-LIFT B663 (10/2005 →) .................................................................................312 FREE-LIFT CYLINDER B663 (10/2005 →) ........................................................................316 HEADER HOSE TWO STAGE FULL FREE - B663 (10/2005 →) ........................................................318 HEADER HOSE TWO STAGE FULL FREE- LIFT - B663 ................................................................322 CARRIAGE TWO STAGE FULL FREE - B663 (10/2005 →) ...........................................................324 OUTER MAST TWO STAGE FULL FREE-LIFT (→ 10/2005) ............................................................326 INNER MAST TWO STAGE FULL FREE-LIFT (→ 10/2005) ............................................................328 MAIN LIFT ASSEMBLY TWO STAGE FULL FREE-LIFT (→ 10/2005) ....................................................330 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) .......................................332 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ 10/2005) ......................................334 FREE-LIFT TWO STAGE FULL FREE-LIFT (→ 10/2005) .............................................................336 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (→ 10/2005) ....................................................340 CARRIAGE TWO STAGE FULL FREE-LIFT (→ 10/2005) ..............................................................342 HEADER HOSE TWO STAGE FULL FREE-LIFT (→ 10/2005) ...........................................................344 MAST-FOUR STAGE FULL FREE-LIFT...................................................................................347 OUTER MAST FOUR STAGE FULL FREE-LIFT.........................................................................350 OUTER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT............................................................354 INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT............................................................358 INNER MAST FOUR STAGE FULL FREE-LIFT.........................................................................362 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................366 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ....................................................370 FREE LIFT CYLINDER FOUR STAGE FULL FREE-LIFT.................................................................374 LIFT CHAINS FOUR STAGE FULL FREE-LIFT........................................................................376 FREE LIFT HOSE FOUR STAGE FULL FREE-LIFT.....................................................................377 LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT.............................................................378 CARRIAGE FOUR ROLLER - FOUR STAGE FULL FREE-LIFT ............................................................380 CARRIAGE SIX ROLLER - FOUR STAGE FULL FREE-LIFT .............................................................382 HOSE ATTACHING PARTS SINGLE FUNCTION - FOUR STAGE FULL FREE-LIFT ............................................384 HOSE ATTACHING PARTS DOUBLE FUNCTION - FOUR STAGE FULL FREE-LIFT ............................................386 OPTIONS..........................................................................................................389 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - B661 (10/2005 →) ..................................392 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT - B662 AND B663 (10/2005 →) ..................394 AUXILIARY TUBE EXTENTIONS INTEGRAL SIDESHIFT CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ....396 AUXILIARY TUBE EXTENTIONS INTEGRAL SIDESHIFT CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ...........398 AUXILIARY TUBE EXTENTIONS STANDARD CARRIAGE - TWO AND THREE STAGE FULL FREE-LIFT (→ 10/2005) ..............400 AUXILIARY TUBE EXTENTIONS STANDARD CARRIAGE - TWO STAGE LIMITED FREE-LIFT (→ 10/2005) .....................402 INTEGRAL SIDESHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT (→ 10/2005) ........................................404 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - B661 (10/2005 →) ...............................406 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT (→ 10/2005) ........................................408 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT (→ 10/2005) ..........................................410 INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT - B662 AND B663 (10/2005 →) ...............412 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (→ 10/2005) ............................................................414 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT - B662, B663 (10/2005 →) ...........415 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT - B661 (10/2005 →) ........................416 INTEGRAL SIDE-SHIFT CYLINDER.................................................................................417 BACK-UP ALARM................................................................................................418 BATTERY SLIDER AND RETAINER..................................................................................420 BATTERY SPACER...............................................................................................422 DC CONVERTER 36/48 VOLT TO 12 VOLT...........................................................................424 DC CONVERTER PREMIUM.........................................................................................426 SERVICE SOFTWARE AND INTERFACE CABLE.........................................................................428 FRONT LIGHTS.................................................................................................430 FRONT LIGHTS DRIVE-IN RACK...................................................................................432 TAIL, BRAKE, AND BACK-UP LIGHTS..............................................................................434 REAR WORK LIGHT..............................................................................................436 REAR WORK LIGHT DRIVE-IN RACK................................................................................438 LED LIGHTS, BACK-UP AND BRAKE................................................................................440 STROBE LIGHT/REAR LIGHT COMBINATION..........................................................................442 STROBE LIGHT/REAR LIGHT COMBINATION DRIVE-IN RACK............................................................444 STROBE LIGHT.................................................................................................446 STROBE LIGHT DRIVE-IN RACK...................................................................................448 STROBE LIGHT LED OPTION......................................................................................450 FIELD CONVERSION KITS............................................................................................453 DIRECTIONAL CONTROL CONVERSION KIT...........................................................................456 HYDRAULICS...................................................................................................456 MINI LEVER CONVERSION KIT ELECTRO HYDRAULIC 3 TO 4 FUNCTION - WITH INTERLOCK ................................456 MINI LEVER CONVERSION KIT ELECTRO HYDRAULIC 3 TO 4 FUNCTION - WITHOUT INTERLOCK .............................456 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT (→ S/N B662V06160G) ................................457 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT (S/N B662V06161G →) ................................458 NUMERICAL INDEX..................................................................................................459
IMAGES PREVIEW OF THE MANUAL:
HYSTER J30-35-40ZT (J160) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
