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Hyster RIDERS B60ZAC (B230) B80ZAC (B233) Parts Manual – PDF DOWNLOAD
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Hyster RIDERS B60ZAC (B230) B80ZAC (B233) Parts Manual – PDF DOWNLOAD
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Description
Hyster RIDERS B60ZAC (B230) B80ZAC (B233) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster RIDERS B60ZAC (B230) B80ZAC (B233) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster RIDERS B60ZAC (B230) B80ZAC (B233) Parts Manual – PDF DOWNLOAD
Parts (1)................................................................................................... 1 FRAME/DRIVE UNIT........................................................................................ 13 DECAL AND PLATE LOCATION............................................................................ 16 COVERS.............................................................................................. 18 BATTERY DISCONNECT.................................................................................. 20 BATTERY SPACER...................................................................................... 22 BATTERY RETENTION................................................................................... 24 BATTERY RETENTION GALVANIZED - B233 ................................................................ 25 DRIVE UNIT ASSEMBLY B230............................................................................ 28 DRIVE UNIT ASSEMBLY B233............................................................................ 30 POWER STEER MOTOR AND GEARS OPTION.................................................................. 32 MASTER DRIVE UNIT B230 - MANUAL STEERING ........................................................... 34 MASTER DRIVE UNIT B233 - MANUAL STEERING (→ 6/2008) .............................................. 38 MASTER DRIVE UNIT B233 (6/2008 →) ................................................................. 42 MASTER DRIVE UNIT B230 - POWER ASSIST STEERING ..................................................... 46 MASTER DRIVE UNIT B233 - POWER ASSIST STEERING ..................................................... 50 TRACTION MOTOR B230................................................................................. 54 TRACTION MOTOR B233................................................................................. 56 SHIELD.............................................................................................. 58 ELECTRICAL SYSTEM....................................................................................... 61 ELECTRICAL ASSEMBLY................................................................................. 64 CONTROLLER ENCLOSURE................................................................................ 68 EE CONTACTOR ASSEMBLY B233.......................................................................... 70 CONTROL MODULE TILLER INTERFACE..................................................................... 72 WIRE HARNESS THERMOSTAT............................................................................. 74 WIRE HARNESS MAIN................................................................................... 76 WIRE HARNESS MAIN - ALTERNATE PART ................................................................. 80 WIRE HARNESS HANDRAIL............................................................................... 83 WIRE HARNESS STANDARD SWIVEL TILLER................................................................. 84 WIRE HARNESS SIDE GLIDE............................................................................. 85 WIRE HARNESS TILLER HANDLE, COMPOSITE............................................................... 86 WIRE HARNESS TILLER HANDLE, METAL................................................................... 87 WIRE HARNESS SWIVEL TILLER - COAST CONTROL, FREEZER ................................................ 89 JUMPER HARNESS STROBE LIGHT......................................................................... 91 JUMPER HARNESS STROBE LIGHT - ALTERNATE PART ....................................................... 92 STEER HANDLE/BRAKE SYSTEM............................................................................... 93 TILLER HANDLE ARM ASSEMBLY COMPOSITE HEAD - MANUAL STEERING (→ 5/2011) ........................... 96 TILLER SWIVEL ASSEMBLY MANUAL STEERING (→ 5/2011) .................................................100 TILLER SWIVEL ASSEMBLY MANUAL STEERING (5/2011 →) .................................................102 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (→ 5/2009) ...........................................104 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (5/2011 →) ...........................................106 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G) .........108 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →) .........110 TILLER HEAD ASSEMBLY MANUAL AND POWER ASSIST STEERING...............................................112 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - RUGGEDIZED METAL HANDLE AND HEAD ....116 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD .................118 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL (→ 5/2011) .......................................120 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL - COLD STORAGE (→ 5/2011) .......................124 TILLER HANDLE ASSEMBLY RUGGEDIZED METAL (5/2011 →) ................................................128 TILLER HEAD ASSEMBLY................................................................................132 AUXILIARY CONTROL BOX...............................................................................134 BRAKE ASSEMBLY B230.................................................................................136 BRAKE ASSEMBLY B233.................................................................................137 LIFT LINKAGE AND FORKS..................................................................................139 CASTER ASSEMBLY.....................................................................................142 CASTER ASSEMBLY HEAVY DUTY..........................................................................144 CASTER ASSEMBLY HEAVY DUTY - SEALED BEARINGS........................................................146 LIFT LINKAGE........................................................................................148 LIFT LINKAGE CORROSION/FOOD PROCESSING..............................................................152 DOUBLE PALLET FORK OPTION B233......................................................................155 DOUBLE PALLET FORK OPTION CORROSION/FOOD PROCESSING - B233 .........................................156 SINGLE LOAD WHEEL TWO BEARING.......................................................................157 SINGLE LOAD WHEEL FOUR BEARING......................................................................158 LOAD WHEEL DUAL OPTION..............................................................................159 HYDRAULIC SYSTEM........................................................................................161 HYDRAULIC ASSEMBLY B230.............................................................................164 HYDRAULIC ASSEMBLY B233.............................................................................166 HYDRAULIC POWER UNIT B230...........................................................................168 HYDRAULIC POWER UNIT B233...........................................................................170 LIFT CYLINDER ASSEMBLY..............................................................................172 OPTIONS.................................................................................................173 INTERFACE CABLE ASSEMBLY............................................................................176 RF TERMINAL.........................................................................................178 LOAD BACKREST.......................................................................................180 LOAD BACKREST BOLT-ON...............................................................................182 STROBE LIGHT POLE MOUNTED...........................................................................184 STROBE LIGHT POLE MOUNTED - ALTERNATE CONFIGURATION ................................................186 BACK-UP ALARM.......................................................................................188 CONVENIENCE TRAY....................................................................................190 COAST CONTROL MANUAL STEERING.......................................................................192 COAST CONTROL POWER ASSIST STEERING.................................................................194 ADVANCED COAST CONTROL..............................................................................196 ADVANCED COAST CONTROL VALVE ASSEMBLY...............................................................200 BATTERY ROLLER ASSEMBLY.............................................................................202 FORK WELDMENTS AND PULL ROD OPTIONS B230............................................................204 FORK WELDMENTS AND PULL ROD OPTIONS B233............................................................206 FIELD CONVERSION KITS...................................................................................209 EPAS KITS...........................................................................................212 NUMERICAL INDEX.........................................................................................213 Parts.......................................................................................................229 FRAME/DRIVE UNIT........................................................................................241 DECAL AND PLATE LOCATION............................................................................244 COVERS..............................................................................................246 BATTERY DISCONNECT..................................................................................248 BATTERY SPACER......................................................................................250 BATTERY RETENTION...................................................................................252 BATTERY RETENTION GALVANIZED - B233 ................................................................253 DRIVE UNIT ASSEMBLY B230............................................................................256 DRIVE UNIT ASSEMBLY B233............................................................................258 POWER STEER MOTOR AND GEARS OPTION..................................................................260 MASTER DRIVE UNIT B230 - MANUAL STEERING ...........................................................262 MASTER DRIVE UNIT B233 - MANUAL STEERING (→ 6/2008) ..............................................266 MASTER DRIVE UNIT B233 (6/2008 →) .................................................................270 MASTER DRIVE UNIT B230 - POWER ASSIST STEERING .....................................................274 MASTER DRIVE UNIT B233 - POWER ASSIST STEERING .....................................................278 TRACTION MOTOR B230.................................................................................282 TRACTION MOTOR B233.................................................................................284 SHIELD..............................................................................................286 ELECTRICAL SYSTEM.......................................................................................289 ELECTRICAL ASSEMBLY.................................................................................292 CONTROLLER ENCLOSURE................................................................................296 EE CONTACTOR ASSEMBLY B233..........................................................................298 CONTROL MODULE TILLER INTERFACE.....................................................................300 WIRE HARNESS THERMOSTAT.............................................................................302 WIRE HARNESS MAIN...................................................................................304 WIRE HARNESS MAIN - ALTERNATE PART .................................................................308 WIRE HARNESS HANDRAIL...............................................................................311 WIRE HARNESS STANDARD SWIVEL TILLER.................................................................312 WIRE HARNESS SIDE GLIDE.............................................................................313 WIRE HARNESS TILLER HANDLE, COMPOSITE...............................................................314 WIRE HARNESS TILLER HANDLE, METAL...................................................................315 WIRE HARNESS SWIVEL TILLER - COAST CONTROL, FREEZER ................................................317 JUMPER HARNESS STROBE LIGHT.........................................................................319 JUMPER HARNESS STROBE LIGHT - ALTERNATE PART .......................................................320 STEER HANDLE/BRAKE SYSTEM...............................................................................321 TILLER HANDLE ARM ASSEMBLY COMPOSITE HEAD - MANUAL STEERING (→ 5/2011) ...........................324 TILLER SWIVEL ASSEMBLY MANUAL STEERING (→ 5/2011) .................................................328 TILLER SWIVEL ASSEMBLY MANUAL STEERING (5/2011 →) .................................................330 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (→ 5/2009) ...........................................332 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING (5/2011 →) ...........................................334 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (→ S/N B230N02969G) (→ S/N B233N02364G) .........336 TILLER HANDLE ARM ASSEMBLY POWER ASSIST STEERING (S/N B230N02970G →) (S/N B233N02365G →) .........338 TILLER HEAD ASSEMBLY MANUAL AND POWER ASSIST STEERING...............................................340 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - RUGGEDIZED METAL HANDLE AND HEAD ....344 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD .................346 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL (→ 5/2011) .......................................348 TILLER HANDLE AND HEAD ASSEMBLY RUGGEDIZED METAL - COLD STORAGE (→ 5/2011) .......................352 TILLER HANDLE ASSEMBLY RUGGEDIZED METAL (5/2011 →) ................................................356 TILLER HEAD ASSEMBLY................................................................................360 AUXILIARY CONTROL BOX...............................................................................362 BRAKE ASSEMBLY B230.................................................................................364 BRAKE ASSEMBLY B233.................................................................................365 LIFT LINKAGE AND FORKS..................................................................................367 CASTER ASSEMBLY.....................................................................................370 CASTER ASSEMBLY HEAVY DUTY..........................................................................372 CASTER ASSEMBLY HEAVY DUTY - SEALED BEARINGS........................................................374 LIFT LINKAGE........................................................................................376 LIFT LINKAGE CORROSION/FOOD PROCESSING..............................................................380 DOUBLE PALLET FORK OPTION B233......................................................................383 DOUBLE PALLET FORK OPTION CORROSION/FOOD PROCESSING - B233 .........................................384 SINGLE LOAD WHEEL TWO BEARING.......................................................................385 SINGLE LOAD WHEEL FOUR BEARING......................................................................386 LOAD WHEEL DUAL OPTION..............................................................................387 HYDRAULIC SYSTEM........................................................................................389 HYDRAULIC ASSEMBLY B230.............................................................................392 HYDRAULIC ASSEMBLY B233.............................................................................394 HYDRAULIC POWER UNIT B230...........................................................................396 HYDRAULIC POWER UNIT B233...........................................................................398 LIFT CYLINDER ASSEMBLY..............................................................................400 OPTIONS.................................................................................................401 INTERFACE CABLE ASSEMBLY............................................................................404 RF TERMINAL.........................................................................................406 LOAD BACKREST.......................................................................................408 LOAD BACKREST BOLT-ON...............................................................................410 STROBE LIGHT POLE MOUNTED...........................................................................412 STROBE LIGHT POLE MOUNTED - ALTERNATE CONFIGURATION ................................................414 BACK-UP ALARM.......................................................................................416 CONVENIENCE TRAY....................................................................................418 COAST CONTROL MANUAL STEERING.......................................................................420 COAST CONTROL POWER ASSIST STEERING.................................................................422 ADVANCED COAST CONTROL..............................................................................424 ADVANCED COAST CONTROL VALVE ASSEMBLY...............................................................428 BATTERY ROLLER ASSEMBLY.............................................................................430 FORK WELDMENTS AND PULL ROD OPTIONS B230............................................................432 FORK WELDMENTS AND PULL ROD OPTIONS B233............................................................434 FIELD CONVERSION KITS...................................................................................437 EPAS KITS...........................................................................................440 NUMERICAL INDEX.........................................................................................441
HYSTER RIDERS B60ZAC (B230) B80ZAC (B233) PARTS MANUAL – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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