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Hyster RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) Reachstacker Parts Manual – PDF DOWNLOAD
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Hyster RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) Reachstacker Parts Manual – PDF DOWNLOAD
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Description
Hyster RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) Reachstacker Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) Reachstacker Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
TABLE OF CONTENTS:
Hyster RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) Reachstacker Parts Manual – PDF DOWNLOAD
Frame.......................................................................................................................................... 23 HOOD, COVERS AND SOUND DAMPENING........................................................................................................... 26 HOOD AND COVERS TIER I ENGINE (S/N A222E01537X ↔ S/N A222E01562Z INC. 1564-1565) ......................................................... 30 HOOD AND COVERS STANDARD CAB - TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ........................................................ 32 HOOD AND COVERS SLIDING CAB - TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ......................................................... 36 SLIDING CAB ARRANGEMENT TIER I ENGINE (→ S/N A222E01562Z INC. 1564-1565) ................................................................. 38 SLIDING CAB ARRANGEMENT TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ................................................................ 40 CAB TILT RS45-30CH, RS45-27IH (→ S/N A222E01562Z INC. 1564-1565) ......................................................................... 42 OPERATOR COMPARTMENT MOUNTING STANDARD CAB (S/N A222E01563Z → EXC. 1564-1565) ............................................................ 44 TIPPING CYLINDER RS45-30CH, RS45-27IH (→ S/N A222E01562Z INC. 1564-1565) ................................................................. 46 SLIDING CYLINDER........................................................................................................................... 48 SLIDING CYLINDER........................................................................................................................... 50 OPERATOR COMPARTMENT....................................................................................................................... 52 HEATER..................................................................................................................................... 54 HEATER HOSE ARRANGEMENT.................................................................................................................... 56 HEATER ASSEMBLY............................................................................................................................ 58 FENDER AND RAIL............................................................................................................................ 60 FENDER AND RAIL............................................................................................................................ 62 FENDER AND RAIL............................................................................................................................ 64 HYDRAULIC TANK AND PLATFORM................................................................................................................ 66 HYDRAULIC TANK AND PLATFORM................................................................................................................ 70 FUEL TANK AND PLATFORM..................................................................................................................... 72 FUEL TANK AND PLATFORM..................................................................................................................... 74 FUEL TANK AND FUEL SYSTEM TIER I ENGINE (S/N A222E01537X ↔ S/N A222E01562Z INC. 1564-1565) ............................................... 76 FUEL TANK AND FUEL SYSTEM TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) .............................................................. 78 COUNTERWEIGHT.............................................................................................................................. 80 COUNTERWEIGHT FABRICATED (S/N A222E01612C →) ............................................................................................. 82 SUSPENSION SEAT............................................................................................................................ 84 SEAT SUSPENSION, HIGH BACK, GRAMMER - SHEET 1 OF 2 (S/N A222E01533X →) .................................................................. 86 SEAT SUSPENSION, HIGH BACK, GRAMMER - SHEET 2 OF 2 (S/N A222E01533X →) .................................................................. 88 LABELS AND PAINT........................................................................................................................... 90 ENGINE(S)...................................................................................................................................... 93 ENGINE ASSEMBLY............................................................................................................................ 98 DRIVE PULLEY AIR COMPRESSOR................................................................................................................ 99 DRIVE PULLEY WATER PUMP....................................................................................................................100 BREATHER PLUMBING..........................................................................................................................102 DRIVE TRAIN FRONT..........................................................................................................................103 FRONT ENGINE SUPPORT.......................................................................................................................104 ENGINE MOUNT...............................................................................................................................106 FAN DRIVE TIER I ENGINE....................................................................................................................108 FAN DRIVE TIER II ENGINE...................................................................................................................110 FAN TIER I ENGINE..........................................................................................................................112 FAN TIER II ENGINE.........................................................................................................................114 FLYWHEEL...................................................................................................................................116 LIFTING BRACKET............................................................................................................................117 OIL FILTER AND COOLER HEAD TIER I ENGINE...................................................................................................118 OIL FILTER AND COOLER HEAD TIER II ENGINE..................................................................................................120 OIL FILTER TIER II ENGINE..................................................................................................................122 OIL FILLER ARRANGEMENT TIER I ENGINE.......................................................................................................124 OIL FILLER ARRANGEMENT HAND COVER - TIER II ENGINE ........................................................................................126 OIL MANIFOLD TIER I ENGINE.................................................................................................................128 OIL COOLER WATER PLUMBING TIER I ENGINE....................................................................................................130 OIL COOLER WATER PLUMBING TIER II ENGINE...................................................................................................132 TURBOCHARGER TIER I ENGINE.................................................................................................................134 TURBOCHARGER TIER II ENGINE................................................................................................................136 AIR INTAKE MANIFOLD TIER I ENGINE..........................................................................................................138 INTAKE MANIFOLD TIER II ENGINE.............................................................................................................140 EXHAUST MANIFOLD TIER I ENGINE.............................................................................................................142 EXHAUST MANIFOLD TIER II ENGINE............................................................................................................144 THERMOSTAT HOUSING.........................................................................................................................146 THERMOSTAT.................................................................................................................................148 TURBOCHARGER PLUMBING TIER I ENGINE........................................................................................................150 TURBOCHARGER WATER PLUMBING TIER I ENGINE..................................................................................................152 VALVE COVER................................................................................................................................154 CORROSION RESISTOR.........................................................................................................................156 WATER PUMP.................................................................................................................................158 EXHAUST CONNECTION TIER I ENGINE...........................................................................................................160 RADIATOR PLUMBING TIER II ENGINE...........................................................................................................162 VIBRATION DAMPER TIER II ENGINE............................................................................................................164 AIR TRANSFER CONNECTION TIER II ENGINE.....................................................................................................166 AIR OUTLET CONNECTION TIER II ENGINE.......................................................................................................168 AIR INTAKE CONNECTION TIER II ENGINE.......................................................................................................170 COOLANT HEATER STARTING AID TIER II ENGINE.................................................................................................172 AIR FILTER TIER I ENGINE (→ S/N A222E01536X) .............................................................................................174 AIR FILTER TIER I ENGINE (S/N A222E01537X →) .............................................................................................176 AIR FILTER ASSEMBLY........................................................................................................................178 AIR FILTER TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) .............................................................................180 COOLING....................................................................................................................................182 COOLING TIER I ENGINE (S/N A222E01537X ↔ S/N A222E01562Z INC. 1564-1565) .................................................................184 COOLING TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ................................................................................186 RADIATOR TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ...............................................................................188 EXHAUST....................................................................................................................................190 EXHAUST....................................................................................................................................192 EXHAUST TIER I ENGINE (S/N A222E01538X ↔ S/N A222E01562Z INC. 1564-1565) .................................................................194 EXHAUST TIER II ENGINE (S/N A222E01563Z ↔ S/N A222E01576A EXC. 1564-1565) ................................................................196 EXHAUST TIER II ENGINE (S/N A222E01577A →) ...............................................................................................198 CYLINDER BLOCK TIER II ENGINE..............................................................................................................200 CYLINDER HEAD TIER II ENGINE...............................................................................................................202 CYLINDER LINER TIER II ENGINE..............................................................................................................204 PISTON AND CONNECTING ROD TIER II ENGINE...................................................................................................206 PISTON COOLING NOZZLE TIER II ENGINE.......................................................................................................208 CRANKSHAFT TIER II ENGINE..................................................................................................................209 GEAR HOUSING TIER II ENGINE................................................................................................................210 CAM FOLLOWER LEVER TIER II ENGINE..........................................................................................................212 OIL PAN TIER II ENGINE.....................................................................................................................214 OIL LEVEL GAUGE TIER II ENGINE.............................................................................................................216 IDLER GEAR TIER II ENGINE..................................................................................................................218 CRANKSHAFT MAIN BEARINGS TIER II ENGINE....................................................................................................220 CYLINDER BLOCK PLUMBING TIER II ENGINE.....................................................................................................221 INLET CONNECTOR AIR COMPRESSOR - TIER II ENGINE ...........................................................................................222 FLYWHEEL HOUSING TIER II ENGINE............................................................................................................224 FRONT GEAR COVER TIER II ENGINE............................................................................................................226 OIL PUMP AND ATTACHING PARTS TIER II ENGINE................................................................................................228 ENGINE CONTROL SYSTEM TIER II ENGINE.......................................................................................................230 CAMSHAFT TIER II ENGINE....................................................................................................................232 ROCKER LEVERS TIER II ENGINE...............................................................................................................234 TURBOCHARGER PLUMBING TIER II ENGINE.......................................................................................................236 OIL FILLER ARRANGEMENT TIER II ENGINE......................................................................................................238 FUEL SYSTEM....................................................................................................................................239 FUEL FILTER TIER I ENGINE..................................................................................................................242 FUEL FILTER TIER II ENGINE.................................................................................................................244 FUEL FILTER PLUMBING TIER II ENGINE........................................................................................................246 FUEL PUMP DRIVE TIER II ENGINE.............................................................................................................248 FUEL PUMP ASSEMBLY TIER II ENGINE..........................................................................................................250 FUEL PUMP COUPLING TIER II ENGINE..........................................................................................................253 FUEL PLUMBING TIER II ENGINE...............................................................................................................254 INJECTOR TIER II ENGINE....................................................................................................................256 THROTTLE AND BRAKE ARRANGEMENT SHEET 1 OF 2 - TIER I ENGINE (→ S/N A222E01536X) .........................................................258 THROTTLE AND BRAKE ARRANGEMENT SHEET 2 OF 2 - TIER I ENGINE (→ S/N A222E01536X) .........................................................262 THROTTLE AND BRAKE ARRANGEMENT SHEET 1 OF 2 - TIER I ENGINE (S/N A222E01537X →) .........................................................266 THROTTLE AND BRAKE ARRANGEMENT SHEET 2 OF 2 - TIER I ENGINE (S/N A222E01537X →) .........................................................270 THROTTLE AND BRAKE ARRANGEMENT SHEET 1 OF 2 - TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) .........................................274 THROTTLE AND BRAKE ARRANGEMENT SHEET 2 OF 2 - TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) .........................................278 THROTTLE PEDAL TIER I ENGINE (→ S/N A222E01562Z INC. 1564-1565) ..........................................................................280 THROTTLE PEDAL ASSEMBLY ELECTRONIC - TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ..................................................282 BRAKE VALVE WITH PEDAL ASSEMBLY............................................................................................................284 ELECTRICAL SYSTEM..............................................................................................................................287 WIPER MOTOR................................................................................................................................292 INSTRUMENT PANEL TIER I ENGINE (→ S/N A222E01532) ........................................................................................294 INSTRUMENT PANEL TIER I ENGINE (S/N A222E01533 →) ........................................................................................296 INSTRUMENT PANEL TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) .......................................................................298 LIMITATOR PANEL............................................................................................................................300 LIMITATOR ARRANGEMENT......................................................................................................................302 LIMITATOR ARRANGEMENT......................................................................................................................304 LOAD LIMITER...............................................................................................................................306 LIGHT ARRANGEMENT..........................................................................................................................308 BOOM WORKLIGHTS AND ROTATING BEACON........................................................................................................310 CONTROL UNIT...............................................................................................................................312 SPREADER CONTROL BOX.......................................................................................................................313 CONTROL LEVER..............................................................................................................................314 WIRE HARNESS INDICATOR LIGHT ATTACHMENT - SHEET 1 OF 2 (→ S/N A222E01532) ...............................................................316 WIRE HARNESS INDICATOR LIGHT ATTACHMENT - SHEET 2 OF 2 (→ S/N A222E01532) ...............................................................317 WIRE HARNESS STANDARD SPREADER - TYPE 1 ...................................................................................................318 WIRE HARNESS INTERMODAL HANDLER............................................................................................................319 WIRE HARNESS STANDARD SPREADER - TYPE 2 ...................................................................................................320 WIRE HARNESS BOOM LIGHT....................................................................................................................321 WIRE HARNESS REAR LIGHT, BACK-UP ALARM, AND FUEL LEVEL (→ S/N A222E01611C) ...............................................................322 WIRE HARNESS REAR LIGHT, BACK-UP ALARM, AND FUEL LEVEL (S/N A222E01612C →) ...............................................................324 WIRE HARNESS ENGINE COMPARTMENT............................................................................................................326 WIRE HARNESS FRONT LIGHTS AND KRUGER DEVICE (→ S/N A222E01536) ...........................................................................327 WIRE HARNESS FRONT LIGHTS - LOAD LIMITER (S/N A222E01537X →) ............................................................................328 WIRE HARNESS CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION (→ S/N A222E01536) ....................................................329 WIRE HARNESS CONTROL VALVE AND OIL FILTER RESTRICTION TRANSMISSION (S/N A222E01537X →) ...................................................330 WIRE HARNESS HYDRAULIC - LEFT HAND (→ S/N A222E01536) ...................................................................................332 WIRE HARNESS HYDRAULIC - LEFT HAND (S/N A222E01537X →) ..................................................................................334 WIRE HARNESS HYDRAULIC - RIGHT HAND (→ S/N A222E01536) ..................................................................................336 WIRE HARNESS HYDRAULIC - RIGHT HAND (S/N A222E01537X →) .................................................................................337 WIRE HARNESS MARKER LIGHT EXTENSION FRONT - LEFT HAND .....................................................................................338 WIRE HARNESS WORKLIGHT EXTENSION...........................................................................................................339 WIRE HARNESS FRONT LIGHT EXTENSION (→ S/N A222E01536) ....................................................................................340 WIRE HARNESS FRONT LIGHT EXTENSION (S/N A222E01537X →) ...................................................................................341 WIRE HARNESS MARKER LIGHT EXTENSION - RH FRONT ............................................................................................342 WIRE HARNESS EXTENSION.....................................................................................................................343 WIRE HARNESS TRANSMISSION CONTROL..........................................................................................................344 WIRE HARNESS JOYSTICK (→ S/N A222E01532) .................................................................................................345 WIRE HARNESS CONTROL ATTACHMENT (→ S/N A222E01532) .......................................................................................346 WIRE HARNESS HYDRAULIC CONTROLLER (→ S/N A222E01532) .....................................................................................347 WIRE HARNESS CONTROLLER AND SLIDING CAB (→ S/N A222E01536X) ..............................................................................348 WIRE HARNESS CONTROLLER AND SLIDING CAB (S/N A222E01537X →) ..............................................................................349 WIRE HARNESS CAB (→ S/N A222E01532) ......................................................................................................352 WIRE HARNESS INTERMODAL HANDLER (→ S/N A222E01532) .......................................................................................354 WIRE HARNESS SPREADER CONTROL - TYPE 1 (→ S/N A222E01532) ...............................................................................355 WIRE HARNESS FRONT WIPER MOTOR.............................................................................................................356 WIRE HARNESS SLIDING CAB (→ S/N A222E01536) ..............................................................................................357 WIRE HARNESS SLIDING CAB (S/N A222E01537X →) .............................................................................................358 WIRE HARNESS SPREADER - TYPE 1 (→ S/N A222E01532) .......................................................................................359 WIRE HARNESS SPREADER CONTROL - TYPE 2 (→ S/N A222E01532) ...............................................................................360 WIRE HARNESS SPREADER - TYPE 2 (→ S/N A222E01532) .......................................................................................362 WIRE HARNESS ROTATOR CONTROL (→ S/N A222E01532) ..........................................................................................364 WIRE HARNESS IDLE VALIDATION SWITCH (S/N A222E01537X →) ..................................................................................366 MAIN WIRING DIAGRAM FRAME - SHEET 1 OF 2 (→ S/N A222E01532) .............................................................................368 MAIN WIRING DIAGRAM FRAME - SHEET 2 OF 2 (→ S/N A222E01532) .............................................................................372 OPERATOR COMPARTMENT WIRING DIAGRAM EMPTY CONTAINER HANDLER - SHEET 1 OF 2 (→ S/N A222E01532) ...........................................374 OPERATOR COMPARTMENT WIRING DIAGRAM EMPTY CONTAINER HANDLER - SHEET 2 OF 2 (→ S/N A222E01532) ...........................................378 BOOM ATTACHMENT EMPTY CONTAINER HANDLER - SHEET 1 OF 2 (→ S/N A222E01532) ...............................................................380 BOOM ATTACHMENT EMPTY CONTAINER HANDLER - SHEET 2 OF 2 (→ S/N A222E01532) ...............................................................382 ELECTRICAL SYSTEM TIER I ENGINE, WITH ELME ATTACHMENT - SHEET 1 OF 2 (S/N A222E01537X →) ................................................384 ELECTRICAL SYSTEM TIER I ENGINE, WITH ELME ATTACHMENT - SHEET 2 OF 2 (S/N A222E01537X →) ................................................388 ELECTRICAL SYSTEM TIER I ENGINE, WITH ELME ATTACHMENT - OPERATOR COMPARTMENT, SHEET 1 OF 2 (S/N A222E01537X →) ..........................392 ELECTRICAL SYSTEM TIER I ENGINE, WITH ELME ATTACHMENT - OPERATOR COMPARTMANT, SHEET 2 OF 2 (S/N A222E01537X →) ..........................396 ELECTRICAL SYSTEM TIER II ENGINE, WITH ELME ATTACHMENT - SHEET 1 OF 2 (S/N A222E01563Z → EXC. 1564-1565) ................................398 ELECTRICAL SYSTEM TIER II ENGINE, WITH ELME ATTACHMENT - SHEET 2 OF 2 (S/N A222E01563Z → EXC. 1564-1565) ................................402 ELECTRICAL SYSTEM TIER II ENGINE, WITH ELME ATTACHMENT - OPERATOR COMPARTMENT, SHEET 1 OF 2 (S/N A222E01563Z → EXC. 1564-1565) ..........404 ELECTRICAL SYSTEM TIER II ENGINE, WITH ELME ATTACHMENT - OPERATOR COMPARTMENT, SHEET 2 OF 2 (S/N A222E01563Z → EXC. 1564-1565) ..........406 CONTROL BOX ASSEMBLY TIER I ENGINE (→ S/N A222E01562Z) ...................................................................................408 CONTROL BOX ASSEMBLY TIER II ENGINE (S/N A222E01563Z ↔ S/N A222E01577A) ..................................................................410 CONTROL BOX ASSEMBLY TIER II ENGINE (S/N A222E01578A →) ..................................................................................414 CONTROL PANEL..............................................................................................................................418 ALTERNATOR AND MOUNTING....................................................................................................................420 WIRING ACCESSORIES ELECTRONIC CONTROL MODULE - TIER II ENGINE .............................................................................422 ELECTRICAL ACCESSORIES TIER II ENGINE......................................................................................................424 STARTER MOTOR TIER II ENGINE...............................................................................................................426 WIRE HARNESS ENGINE (S/N A222E01612C →) ..................................................................................................428 WIRE HARNESS ENGINE (→ S/N A222E01611C) ..................................................................................................432 TRANSMISSION...................................................................................................................................435 SHIFT CONTROL..............................................................................................................................438 TRANSMISSION LINES.........................................................................................................................440 TRANSMISSION LINES TIER I AND TIER II ENGINE (S/N A222E01563Z → EXC. 1564-1565) ..........................................................442 REGULATING PRESSURE VALVE AND CHARGE PUMP..................................................................................................444 CLUTCH REVERSE AND 2ND SHAFT...............................................................................................................446 PUMP DRIVE AND SHAFT.......................................................................................................................448 CLUTCH FORWARD.............................................................................................................................450 CLUTCH THIRD SPEED.........................................................................................................................452 CLUTCH LOW SPEED...........................................................................................................................454 CLUTCH FOURTH SPEED........................................................................................................................456 CONVERTER HOUSING ATTACHMENT THREE SPEED...................................................................................................460 TRANSMISSION CASE AND REAR COVER...........................................................................................................462 CONTROL VALVE HYDRAULIC INCHING............................................................................................................464 CONTROL VALVE ELECTRONIC INCHING...........................................................................................................466 WHEEL AND DRIVE PLATE......................................................................................................................470 Drive Axle.....................................................................................................................................473 DRIVE AXLE.................................................................................................................................476 DIFFERENTIAL AND CARRIER...................................................................................................................480 DRIVE AXLE AND CARRIER ASSEMBLY............................................................................................................484 UNIVERSAL SHAFT............................................................................................................................487 AXLE HOUSING...............................................................................................................................488 HUB AND SHAFT..............................................................................................................................490 STEERING SYSTEM................................................................................................................................493 STEERING SYSTEM............................................................................................................................496 TRAIL AXLE AND ATTACHING PARTS.............................................................................................................500 TRAIL AXLE.................................................................................................................................502 TRAIL AXLE.................................................................................................................................504 STEERING COLUMN............................................................................................................................506 STEERING PUMP..............................................................................................................................508 STEERING CYLINDER..........................................................................................................................510 STEERING CYLINDER..........................................................................................................................512 FLOW AMPLIFIER.............................................................................................................................514 BRAKE SYSTEM...................................................................................................................................517 PUMP.......................................................................................................................................520 RELAY VALVE................................................................................................................................522 TREADLE VALVE..............................................................................................................................524 SHUTTLE VALVE..............................................................................................................................526 ACCUMULATOR PISTON TYPE....................................................................................................................528 PARK BRAKE.................................................................................................................................530 PARK BRAKE.................................................................................................................................532 PARK BRAKE.................................................................................................................................534 WHEEL BRAKE WET (→ S/N A222E01536X) ......................................................................................................536 WHEEL BRAKE WET (S/N A222E01537X →) ......................................................................................................538 HYDRAULIC SYSTEM...............................................................................................................................541 HYDRAULIC PILOT SYSTEM.....................................................................................................................546 PILOT VALVE................................................................................................................................548 HYDRAULIC LIFT SYSTEM......................................................................................................................550 HYDRAULIC SPREADER.........................................................................................................................554 BOOM HYDRAULIC.............................................................................................................................558 HYDRAULIC SYSTEM SHEET 1 OF 2 - TIER I ENGINE (S/N A222E01537X →) .......................................................................562 HYDRAULIC SYSTEM SHEET 2 OF 2 - TIER I ENGINE (S/N A222E01537X →) .......................................................................566 HYDRAULIC SYSTEM SHEET 1 OF 2 - TIER II ENGINE (S/N A222E01563Z ↔ S/N A222E01602C EXC. 1564-1565) .......................................570 HYDRAULIC SYSTEM SHEET 2 OF 2 - TIER II ENGINE (S/N A222E01563Z ↔ S/N A222E01602C EXC. 1564-1565) .......................................574 HYDRAULIC SYSTEM SHEET 1 OF 2 - TIER II ENGINE (S/N A222E01603C →) ......................................................................578 HYDRAULIC SYSTEM SHEET 2 OF 2 - TIER II ENGINE (S/N A222E01603C →) ......................................................................582 SOLENOID VALVE.............................................................................................................................586 HYDRAULIC SUPPLY AND RETURN SLIDING CAB AND HYDRAULIC OIL COOLER - TIER II ENGINE (S/N A222E01563Z ↔ S/N A222E01602C EXC. 1564-1565) ....588 HYDRAULIC SUPPLY AND RETURN SLIDING CAB AND HYDRAULIC OIL COOLER - TIER II (S/N A222E01603C →) ..........................................590 BOOM TILT CYLINDER MOUNT...................................................................................................................592 BOOM TILT CYLINDER.........................................................................................................................594 BOOM TILT CYLINDER.........................................................................................................................596 HYDRAULIC OIL FILTER.......................................................................................................................598 HYDRAULIC PUMP PILOT AND SLIDING CAB (→ S/N A222E01536X) .................................................................................600 HYDRAULIC PUMP SPREADER AND COOLING (→ S/N A222E01536X) ..................................................................................602 MANUAL PUMP................................................................................................................................604 MOTION CONTROL VALVE.......................................................................................................................606 FLOW VALVE.................................................................................................................................608 LIFTING VALVE..............................................................................................................................610 ANTI-CAVITATION VALVE......................................................................................................................612 HYDRAULIC PUMP AND ATTACHING PARTS HOIST AND STEERING (S/N A222E01537X →) ................................................................614 HYDRAULIC PUMP HOIST AND STEERING (→ S/N A222E01536X) ....................................................................................616 HYDRAULIC PUMP HOIST AND STEERING END COVER (→ S/N A222E01536X) ..........................................................................618 REGULATOR..................................................................................................................................620 MAIN HYDRAULIC VALVES......................................................................................................................622 CONTROL VALVE AND ATTACHING PARTS..........................................................................................................624 OUTLET SECTION.............................................................................................................................626 CONTROL SECTION............................................................................................................................628 INLET SECTION..............................................................................................................................632 CONTROL VALVE AND ATTACHING PARTS..........................................................................................................636 SPOOL SECTION 2 AND OUTLET.................................................................................................................638 INLET SECTION..............................................................................................................................640 SPOOL SECTION 1............................................................................................................................642 SOLENOID VALVE ASSEMBLY....................................................................................................................644 VALVE MODULAR PRESSURE.....................................................................................................................646 VALVE DIRECTIONAL CONTROL..................................................................................................................648 VALVE PRESSURE CONTROL.....................................................................................................................650 Boom...........................................................................................................................................653 OUTER BOOM.................................................................................................................................656 INNER BOOM.................................................................................................................................658 INNER BOOM.................................................................................................................................660 CHAIN AND SUPPORT ATTACHMENT...............................................................................................................662 CHAIN AND SUPPORT ATTACHMENT...............................................................................................................664 EXTENSION CYLINDER BOOM....................................................................................................................666 EXTENSION CYLINDER BOOM....................................................................................................................668 ROTATOR AND SPREADER...........................................................................................................................671 ROTATOR HYDRAULIC..........................................................................................................................674 SPREADER HYDRAULIC ATTACHMENT..............................................................................................................678 HYDRAULIC MOTOR............................................................................................................................682 EXTENSION ATTACHMENT.......................................................................................................................684 TWIST LOCK ARRANGEMENT.....................................................................................................................688 HYDRAULIC DAMPING NON-LOCKING (→ S/N A222E01611C) ........................................................................................692 HYDRAULIC DAMPING LOCKING (→ S/N A222E01611C) ............................................................................................694 HYDRAULIC DAMPING..........................................................................................................................696 POWER TILT ARRANGEMENT.....................................................................................................................700 FREE TILT ARRANGEMENT......................................................................................................................702 ROTATOR FLOW VALVE.........................................................................................................................704 DIRECTIONAL VALVE..........................................................................................................................706 GEAR REDUCER AND ADAPTER...................................................................................................................708 BRAKE......................................................................................................................................710 ROTATOR ATTACHMENT.........................................................................................................................712 ROTATOR ATTACHMENT.........................................................................................................................714 ROTATOR AND SPREADER HYDRAULIC VALVES......................................................................................................718 TWIST LOCK CYLINDER........................................................................................................................720 DAMPING CYLINDER ATTACHING PARTS...........................................................................................................722 DAMPING CYLINDER...........................................................................................................................724 DAMPING CYLINDER...........................................................................................................................726 SIDE-SHIFT CYLINDER........................................................................................................................728 POWER TILT CYLINDER........................................................................................................................730 SPREADER ATTACHMENT............................................................................................................................733 HYDRAULIC STOP KIT.........................................................................................................................738 WEAR PADS..................................................................................................................................740 BUMPERS....................................................................................................................................742 HYDRAULIC MOTOR AND TRANSMISSION ASSEMBLY..................................................................................................744 SIDE-SHIFT CYLINDER........................................................................................................................746 VALVE ROTATOR WITH DUAL SPEED..............................................................................................................748 VALVE SPREADER TYPE........................................................................................................................750 ROTATOR ASSEMBLY CONTAINER HANDLER - DUAL SPEED ...........................................................................................752 MAINFRAME CONTAINER HANDLER................................................................................................................754 HYDRAULIC CYLINDER AND ATTACHING PARTS CONTAINER HANDLER...................................................................................756 HYDRAULIC CYLINDER INTERMODAL HANDLER (S/N A222E01552Y →) ................................................................................759 ELECTRICAL SYSTEM CONTAINER HANDLER (→ 817-8610) .........................................................................................760 ELECTRICAL SYSTEM CONTAINER HANDLER (817-8610 →) .........................................................................................762 HYDRAULIC SYSTEM CONTAINER HANDLER.........................................................................................................766 TWIST LOCK ATTACHMENT......................................................................................................................768 TWIST LOCK.................................................................................................................................770 TWIST LOCK CYLINDER........................................................................................................................772 VALVE INTERMODAL HANDLER - SHEET 1 OF 2 ...................................................................................................774 VALVE INTERMODAL HANDLER - SHEET 2 OF 2 ...................................................................................................776 HYDRAULIC VALVE INTERMODAL HANDLER - SHEET 1 OF 2 .........................................................................................778 HYDRAULIC VALVE INTERMODAL HANDLER - SHEET 2 OF 2 .........................................................................................780 CYLINDER ASSEMBLY FOLDING CLAMPING - INTERMODAL HANDLER ...................................................................................782 ROTATOR ASSEMBLY INTERMODAL HANDLER........................................................................................................784 HYDRAULIC CYLINDER AND ATTACHING PARTS INTERMODAL HANDLER..................................................................................786 FOOT ASSEMBLY INTERMODAL HANDLER...........................................................................................................788 LEG ASSEMBLY INTERMODAL HANDLER............................................................................................................790 LEG ATTACHMENT INTERMODAL HANDLER..........................................................................................................792 MAINFRAME INTERMODAL HANDLER...............................................................................................................794 HYDRAULIC SYSTEM INTERMODAL HANDLER - SHEET 1 OF 3 ........................................................................................796 HYDRAULIC SYSTEM INTERMODAL HANDLER - SHEET 2 OF 3 ........................................................................................798 HYDRAULIC SYSTEM INTERMODAL HANDLER - SHEET 3 OF 3 ........................................................................................800 ELECTRICAL SYSTEM INTERMODAL HANDLER - SHEET 1 OF 2 .......................................................................................802 HYDRAULIC CYLINDER INTERMODAL HANDLER (→ S/N A222E01551Y) ................................................................................804 ELECTRICAL SYSTEM INTERMODAL HANDLER - SHEET 2 OF 2 .......................................................................................806 MAIN FRAME WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 .................................................................808 WEAR PADS WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ..................................................................810 BUMPER ASSEMBLY WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ............................................................812 STOP KIT ASSEMBLY WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ..........................................................813 ROTATOR ASSEMBLY WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ...........................................................814 PENDULAR TWIST LOCK WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ........................................................818 SIDE-SHIFT CYLINDER WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ........................................................821 EXTENSION CYLINDER ASSEMBLY WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ................................................822 DAMPING CYLINDER MOUNT WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 .....................................................824 DAMPING CYLINDER WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ...........................................................825 SWIVEL ASSEMBLY WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ............................................................826 VALVE ASSEMBLY (ROTATOR AND BRAKE WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ..........................................828 VALVE ASSEMBLY (SWIVEL) WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ....................................................830 VALVE ASSEMBLY (EXTENSION CYLINDER) WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ........................................831 VALVE ASSEMBLY (SIDE-SHIFT) WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ................................................832 VALVE ASSEMBLY (DAMPING) WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ...................................................834 HYDRAULIC SYSTEM WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ...........................................................836 ELECTRICAL SYSTEM WITHOUT POWERED PILE SLOPE AND POWER DAMPING - SERIES 817-8761 ..........................................................838 OPTIONS........................................................................................................................................841 DRIVE TIRE AND WHEEL STANDARD - RS45-30CH, RS45-27IH ......................................................................................844 DRIVE TIRE AND WHEEL 18.00 X 25 X 40 PLY PREMIUM - RS45-30CH, RS45-27IH ...................................................................846 DRIVE TIRE AND WHEEL 18.00 X 33 X 32 PLY PREMIUM - RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .............................................848 DRIVE TIRE AND WHEEL.......................................................................................................................850 DRIVE TIRE AND WHEEL 18.00 X 33 X 36 PLY...................................................................................................852 STEER TIRE AND WHEEL STANDARD - RS45-30CH, RS45-27IH ......................................................................................854 STEER TIRE AND WHEEL 18.00 X 25 X 40 PLY PREMIUM - RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .............................................856 STEER TIRE AND WHEEL 18.00 X 33 X 32 PLY PREMIUM - RS46-33CH, RS46-36CH, RS46-30IH, RS46-33IH .............................................858 STEER TIRE AND WHEEL 18.00 X 33 X 40 PLY...................................................................................................860 STEER TIRE AND WHEEL.......................................................................................................................862 NUMERICAL INDEX................................................................................................................................865
HYSTER RS45-27IH -30CH RS46-30IH -33CH -33IH -36CH (A222) REACHSTACKER PARTS MANUAL – PDF DOWNLOAD:
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