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Hyster Spacesaver S40-65XM (D187) Parts Manual – PDF DOWNLOAD
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Hyster Spacesaver S40-65XM (D187) Parts Manual – PDF DOWNLOAD
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Description
Hyster Spacesaver S40-65XM (D187) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Spacesaver S40-65XM (D187) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster Spacesaver S40-65XM (D187) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................................................................................................... 23 FRAME AND FLOORPLATES................................................................................................................................................................ 26 HOOD................................................................................................................................................................................. 28 COUNTERWEIGHT........................................................................................................................................................................ 32 SEAT................................................................................................................................................................................. 34 SEAT FULL SUSPENSION - SHEET 1 OF 2 (3/2000 →) .................................................................................................................................... 38 SEAT FULL SUSPENSION - SHEET 2 OF 2 (3/2000 →) .................................................................................................................................... 42 LABELS............................................................................................................................................................................... 44 LOAD BACKREST EXTENSION.............................................................................................................................................................. 48 FORKS................................................................................................................................................................................ 50 FORKS MAST GROUP NO. C515-6058 - LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ............................................................................................................ 52 ENGINES.................................................................................................................................................................................. 53 ENGINE MOUNT GASOLINE AND LPG - 2.0L ................................................................................................................................................ 58 ENGINE MOUNT GASOLINE AND LPG - 2.2L ................................................................................................................................................ 60 ENGINE MOUNT GASOLINE AND LPG - 3.0L ................................................................................................................................................ 62 EXHAUST GASOLINE AND LPG - MAZDA 2.0L, 2.2L AND GM 3.0L (→ S/N D187V24786Z GM 3.0L) ............................................................................................... 64 EXHAUST LPG WITH LOW EMISSIONS - 2.0L AND 2.2L ...................................................................................................................................... 66 EXHAUST LPG 2.0L AND 2.2L MAZDA - EPA COMPLIANT ..................................................................................................................................... 68 EXHAUST GAS AND LPG 3.0L GM (S/N D187V024787Z →) ................................................................................................................................... 70 EXHAUST 3.0L LPG - WITH LOW EMISSIONS ............................................................................................................................................... 72 EXHAUST GAS AND LPG 3.0L GM - EPA COMPLIANT ......................................................................................................................................... 74 CYLINDER BLOCK GASOLINE AND LPG - 2.0L .............................................................................................................................................. 76 CYLINDER HEAD GASOLINE AND LPG - 2.0L ............................................................................................................................................... 78 CRANKSHAFT AND PISTON GASOLINE AND LPG - 2.0L ....................................................................................................................................... 80 CAMSHAFT AND VALVES GASOLINE AND LPG - 2.0L ......................................................................................................................................... 82 TIMING GEAR COVER AND OIL PAN GASOLINE AND LPG - 2.0L ............................................................................................................................... 84 OIL PUMP AND FILTER GASOLINE AND LPG - 2.0L ......................................................................................................................................... 86 CYLINDER BLOCK 2.2L.................................................................................................................................................................. 88 CYLINDER HEAD 2.2L................................................................................................................................................................... 90 CRANKSHAFT AND PISTONS 2.2L.......................................................................................................................................................... 92 CAMSHAFT AND VALVES 2.2L............................................................................................................................................................. 94 TIMING GEAR COVER AND OIL PAN 2.2L................................................................................................................................................... 96 OIL PUMP AND FILTER 2.2L............................................................................................................................................................. 98 MANIFOLD GASOLINE AND LPG - 2.0L ....................................................................................................................................................100 MANIFOLD 2.2L........................................................................................................................................................................102 MANIFOLDS LPG 2.0L AND 2.2L - EPA COMPLIANT .........................................................................................................................................104 COOLING GASOLINE AND LPG - 2.0L .....................................................................................................................................................106 COOLING GASOLINE - 2.2L .............................................................................................................................................................110 COOLING LPG 2.2L.....................................................................................................................................................................112 RADIATOR AND HOSES GASOLINE AND LPG..................................................................................................................................................114 EMISSION CONTROLS GASOLINE AND LPG - 2.0L ...........................................................................................................................................118 EMISSION CONTROLS GASOLINE 2.2L......................................................................................................................................................120 EMISSION CONTROL SYSTEM LPG 2.0L AND 2.2L - EPA COMPLIANT ...........................................................................................................................122 ELECTRICAL GASOLINE AND LPG - 2.0L AND 2.2L .........................................................................................................................................124 FUEL GASOLINE AND LPG - 2.0L (→ S/N D187V20516 EXC. 20042, 20049) .................................................................................................................126 FUEL LPG 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) .................................................128 ENGINE FUEL SYSTEM LPG 2.0L AND 2.2L - EPA COMPLIANT ................................................................................................................................132 FLYWHEEL AND TORQUE CONVERTER GASOLINE AND LPG - 2.0L ...............................................................................................................................134 FLYWHEEL AND TORQUE CONVERTER 2.2L...................................................................................................................................................136 FLYWHEEL AND TORQUE CONVERTER GASOLINE AND LPG - 3.0L (→ S/N D187V05844) ..........................................................................................................138 FLYWHEEL AND TORQUE CONVERTER GASOLINE AND LPG - 3.0L (S/N D187V05845 ↔ S/N D187V08770 INC. 8787 EXC. 8744, 8747, 8748-8749, 8766) ................................................140 FLYWHEEL AND TORQUE CONVERTER GASOLINE AND LPG - 3.0L (S/N D187V08771 → INC. 8744, 8747, 8748-8749, 8766 EXC. 8787) ...............................................................142 ENGINE ASSEMBLY GASOLINE - 3.0L EPA COMPLIANT .......................................................................................................................................144 ENGINE ASSEMBLY LPG - 3.0L EPA COMPLIANT ............................................................................................................................................148 CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L - 1996 THRU 1998 SERIES ENGINE ..........................................................................................................152 CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L - 1999 SERIES ENGINE ....................................................................................................................156 CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L - 2000 AND 2001 SERIES ENGINE ...........................................................................................................158 CRANKSHAFT AND PISTONS GASOLINE AND LPG 3.0L - 2002-2005 SERIES ENGINE ..............................................................................................................160 CYLINDER HEAD GASOLINE AND LPG 3.0L - 1996 THRU 1998 SERIES ENGINE ..................................................................................................................164 CYLINDER HEAD GASOLINE AND LPG 3.0L - 1999 SERIES ENGINE ............................................................................................................................168 CYLINDER HEAD GASOLINE AND LPG 3.0L - 2000 THRU 2005 SERIES ENGINE ..................................................................................................................172 ELECTRICAL GASOLINE AND LPG 3.0L - 1996 THRU 1998 SERIES ENGINE .....................................................................................................................176 ELECTRICAL GASOLINE AND LPG 3.0L - 1999 SERIES ENGINE ...............................................................................................................................178 ELECTRICAL GASOLINE AND LPG 3.0L - 2000 THRU 2005 SERIES ENGINE .....................................................................................................................180 COOLING GASOLINE AND LPG 3.0L - 1996 THRU 1998 SERIES ...............................................................................................................................182 COOLING GASOLINE AND LPG 3.0L - 1999 THRU 2003 SERIES ...............................................................................................................................186 COOLING GASOLINE AND LPG 3.0L - 2003 THRU 2005 SERIES WITH SERPENTINE BELT ..........................................................................................................190 CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L - 1996 THRU 1998 SERIES ..................................................................................................................192 CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L - 1999 SERIES ENGINE .....................................................................................................................196 CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L - 2000 AND 2001 SERIES ENGINE ............................................................................................................200 CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L - 2002-2005 SERIES ENGINE ................................................................................................................204 FUEL SYSTEM..............................................................................................................................................................................207 LPG TANK.............................................................................................................................................................................212 LPG TANK AND MOUNTING................................................................................................................................................................214 FUEL SYSTEM LPG 2.0L (→ S/N D187V20517 INC. 20530 EXC. 20042, 20049, 20207, 20472, 20473-20482, 20484-20485, 20508-20510, 20514) ...................................................216 FUEL SYSTEM LPG OPEN LOOP 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ................................220 FUEL SYSTEM LPG CLOSED LOOP - 2.0L AND 2.2L (S/N D187V21583Y →) ...................................................................................................................224 FUEL REGULATION SYSTEM 2.0L AND 2.2L LPG - EPA COMPLIANT ............................................................................................................................228 FUEL SYSTEM DUAL FUEL 2.0L (→ 8/1998) ..............................................................................................................................................232 FUEL SYSTEM DUAL FUEL 2.0L (8/1998 →) ..............................................................................................................................................236 FUEL TANK GASOLINE AND DUAL FUEL - 2.0L .............................................................................................................................................240 GOVERNOR GASOLINE AND LPG - 2.0L ....................................................................................................................................................242 GOVERNOR LPG 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) .............................................244 CARBURETOR GASOLINE - 2.0L AND 2.2L .................................................................................................................................................248 CARBURETOR LPG 2.0L (→ 8/1998) .....................................................................................................................................................250 CARBURETOR LPG 2.0L (8/1998 ↔ S/N D187V20516 INC. 20530 EXC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514) .............................................252 CARBURETOR LPG OPEN LOOP 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484, 20508-20510, 20514 EXC. 20530) .......................................256 CARBURETOR LPG CLOSED LOOP - 2.0L AND 2.2L (S/N D187V21583Y →) ....................................................................................................................258 REGULATOR OPEN LOOP (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ....................................................260 REGULATOR CLOSED LOOP (S/N D187V21583Y →) ..........................................................................................................................................264 SOLENOID DUAL FUEL 2.0L..............................................................................................................................................................266 THROTTLE LINKAGE GASOLINE AND LPG 2.0L (→ S/N D187V20517 INC. 20530 EXC. 20042, 20049, 20207, 20472, 20473-20482, 20484-20485, 20508-20510, 20514) .................................268 THROTTLE LINKAGE GASOLINE AND LPG 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ........................271 AIR FILTER LPG 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ...........................................274 AIR FILTER GASOLINE/LPG 2.0L/2.2L AND DUAL FUEL 2.0L (→ S/N D187V20517X EXC. 20042, 20049, 20207, 20472-20482, 20484-20485, 20508-20510, 20514) ....................................278 AIR CLEANER GASOLINE/LPG 2.0L/2.2L AND DUAL FUEL 2.0L (S/N D187V20518X → INC. 20042, 20049, 20207, 20472-20482, 20484-20485, 20509-20510, 20514) ...................................280 AIR FILTER GASOLINE AND LPG 3.0L (→ S/N D187V20517 INC. 20530 EXC. 20042, 20049, 20207, 20472, 20473-20482, 20484-20485, 20508-20510, 20514) .......................................282 AIR FILTER GASOLINE AND DUAL FUEL 3.0L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) .................................286 AIR FILTER LPG 3.0L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ....................................................290 AIR CLEANER AND CRANKCASE BREATHER GAS/LPG AND DUAL FUEL 3.0L - LOW EMISSIONS .......................................................................................................294 AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L - EPA COMPLIANT .......................................................................................................................296 FUEL SYSTEM GASOLINE AND DUAL FUEL - 3.0L (→ S/N D187V28575A) .....................................................................................................................298 FUEL SYSTEM GAS AND DUAL FUEL - 3.0L (S/N D187V28576A →) ..........................................................................................................................302 FUEL SYSTEM DUAL FUEL 3.0L...........................................................................................................................................................306 FUEL SYSTEM LPG 3.0L (→ S/N D187V08342) ............................................................................................................................................310 FUEL SYSTEM LPG 3.0L (S/N D187V08343 ↔ S/N D187V022008) ............................................................................................................................314 FUEL SYSTEM LPG 3.0L OPEN LOOP (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) .........................................318 FUEL SYSTEM LPG 3.0L CLOSED LOOP (S/N D187V21583Y →) ...............................................................................................................................322 ENGINE FUEL SYSTEM LOW EMISSIONS - GASOLINE 3.0L ....................................................................................................................................326 ENGINE FUEL SYSTEM 3.0L EPA COMPLIANT - GASOLINE ....................................................................................................................................328 ENGINE FUEL SYSTEM 3.0L EPA COMPLIANT - LPG .........................................................................................................................................330 CARBURETOR LPG 3.0L..................................................................................................................................................................332 CARBURETOR LPG 3.0L CLOSED LOOP (S/N D187V21583Y →) ................................................................................................................................334 CARBURETOR LPG 3.0L OPEN LOOP (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) ..........................................336 GOVERNOR LPG 3.0L (→ S/N D187V08342) ...............................................................................................................................................340 THROTTLE BODY INJECTION GASOLINE 3.0L................................................................................................................................................342 THROTTLE BODY AND LPG MIXER 3.0L EPA COMPLIANT - LPG ................................................................................................................................344 THROTTLE BODY INJECTION 3.0L EPA COMPLIANT - GASOLINE ...............................................................................................................................346 FILTER AND LOCK-OFF VALVE LPG........................................................................................................................................................348 FUEL FILTERING AND LOCK-OFF SYSTEM 3.0L LPG - EPA COMPLIANT .........................................................................................................................350 LPG CONVERTER........................................................................................................................................................................352 LPG CONVERTER........................................................................................................................................................................354 LPG REGULATOR 3.0L EPA COMPLIANT - LPG ..............................................................................................................................................356 THROTTLE LINKAGE GASOLINE AND LPG - 3.0L (→ S/N D187V22008Y) ......................................................................................................................358 THROTTLE LINKAGE GASOLINE AND LPG - 3.0L (S/N D187V22009Y →) ......................................................................................................................360 PEDAL LINKAGE........................................................................................................................................................................362 MONOTROL PEDAL.......................................................................................................................................................................364 IDLE-UP MODULE.......................................................................................................................................................................366 ELECTRICAL SYSTEM........................................................................................................................................................................369 ELECTRICAL SYSTEM GASOLINE AND LPG 2.0L AND 2.2L (→ S/N D187V20516 INC. 20530 EXC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514) .......................374 ELECTRICAL SYSTEM TYPE GS AND LPS 2.0L AND 2.2L (→ S/N D187V20516 INC. 20530 EXC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514) ........................378 ELECTRICAL SYSTEM GASOLINE AND LPG 2.0L AND 2.2L (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514 EXC. 20530) .......................382 ELECTRICAL SYSTEM COWL (→ S/N D187V20723 EXC. 20662, 20682, 20701, 20705, 20712, 20714, 20719) .....................................................................................388 ELECTRICAL SYSTEM COWL (S/N D187V20724 → INC. 20682, 20697, 20701, 20705, 20712, 20714, 20719) .....................................................................................392 WIRE HARNESS COWL (→ S/N D187V21582Y) ..............................................................................................................................................396 WIRE HARNESS COWL (S/N D187V21583Y ↔ S/N D187V23102Y) ..............................................................................................................................398 WIRE HARNESS COWL (S/N D187V23103Y ↔ S/N D187V29745A EXC. 23113-23115, 23121-23123, 23125, 23131) ..................................................................................400 WIRE HARNESS COWL (S/N D187V29746A →) ..............................................................................................................................................402 WIRE HARNESS CLUSTER (→ 7/2003) ....................................................................................................................................................405 WIRE HARNESS CLUSTER (7/2003 →) ....................................................................................................................................................408 WIRE HARNESS FORWARD AND REVERSE (→ S/N D187V29745A) ...............................................................................................................................410 WIRE HARNESS FORWARD AND REVERSE LEVER (S/N D187V29746A →) .........................................................................................................................412 WIRE HARNESS CHASSIS (→ S/N D187V19469 INC. 19967) .................................................................................................................................414 WIRE HARNESS CHASSIS (S/N D187V19470 ↔ S/N D187V20516) .............................................................................................................................416 WIRE HARNESS CHASSIS (S/N D187V20517 ↔ 5/2004) .....................................................................................................................................418 WIRE HARNESS CHASSIS (GASOLINE AND LPG) - MAZDA AND GM EPA COMPLIANT ................................................................................................................420 WIRE HARNESS ENGINE, GASOLINE AND LPG - MAZDA (2.0L AND 2.2L) (→ 8/1998) ..........................................................................................................422 WIRE HARNESS ENGINE, GASOLINE AND LPG - MAZDA (2.0L AND 2.2L) (8/1998 ↔ S/N D187V16452 INC. 16490-16493 EXC. 16299) ...............................................................424 WIRE HARNESS ENGINE, GASOLINE AND LPG - MAZDA (2.0L AND 2.2L) (S/N D187V16453 ↔ S/N D187V24400Z INC. 16299 EXC. 16490-16493) ......................................................426 WIRE HARNESS (ENGINE) GASOLINE AND LPG - MAZDA (2.0L AND 2.2L) (S/N D187V24401Z →) ................................................................................................428 WIRE HARNESS ENGINE - LPG 2.0L AND 2.2L CLOSED LOOP (→ S/N D187V21582Y) ...........................................................................................................432 WIRE HARNESS NEUTRAL START...........................................................................................................................................................435 WIRE HARNESS DUAL FUEL (→ 8/1998) ..................................................................................................................................................436 WIRE HARNESS DUAL FUEL (8/1998 →) ..................................................................................................................................................438 WIRE HARNESS LPG (S/N D187V20517 → INC. 20042, 20049, 20207, 20473, 20474-20482, 20484-20485, 20508-20510, 20514) ..................................................................440 ELECTRICAL SYSTEM GASOLINE AND LPG - 3.0L (→ S/N D187V12900) ......................................................................................................................442 ELECTRICAL SYSTEM GASOLINE AND LPG 3.0L - NON-EPA COMPLIANT (S/N D187V12901 → EXC. 20662, 20682, 20697, 20701, 20705, 20712, 20714, 20719) ........................................446 ELECTRICAL SYSTEM GASOLINE AND LPG 3.0L - EPA COMPLIANT .............................................................................................................................452 ELECTRICAL SYSTEM LPG 3.0L (S/N D187V22009Y →) .....................................................................................................................................456 ELECTRICAL SYSTEM LPG 3.0L CLOSED LOOP (S/N D187V21583Y →) .........................................................................................................................460 ELECTRICAL SYSTEM TYPES GS AND LPS, (3.0L) - (NON-EPA COMPLIANT) ....................................................................................................................462 ELECTRICAL SYSTEM TYPES GS AND LPS, (3.0L) - EPA COMPLIANT ..........................................................................................................................464 WIRE HARNESS ENGINE - GASOLINE 3.0L (→ S/N D187V15584 INC. 15586-15589) ...........................................................................................................466 WIRE HARNESS ENGINE - GASOLINE 3.0L (S/N D187V15585 → EXC. 15586-15589) ...........................................................................................................470 WIRE HARNESS ENGINE - LPG 3.0L (→ S/N D187V08342) .................................................................................................................................474 WIRE HARNESS ENGINE - LPG 3.0L WITH MSTS (S/N D187V08343 ↔ S/N D187V012900) .......................................................................................................476 WIRE HARNESS ENGINE - LPG 3.0L WITH MSTS (S/N D187V12901 ↔ S/N D187V22008Y) .......................................................................................................480 WIRE HARNESS ENGINE - LPG 3.0L WITH MSTS (S/N D187V22009 ↔ S/N D187V25716Z) .......................................................................................................482 WIRE HARNESS ENGINE - LPG 3.0L WITH MSTS (S/N D187V25717Z →) ......................................................................................................................486 WIRE HARNESS ENGINE - LPG 3.0L WITHOUT MSTS (S/N D187V08343 ↔ S/N D187V016505 EXC. 16494-16498, 16500-16501, 16503-16504) .........................................................490 WIRE HARNESS ENGINE LPG 3.0L WITHOUT MSTS (S/N D187V16506 ↔ S/N D187V22008Y INC. 16494-16498, 16500-16501, 16503-16504, 16507) .....................................................492 WIRE HARNESS ENGINE - LPG 3.0L WITHOUT MSTS (S/N D187V22009 ↔ S/N D187V25716Z) ....................................................................................................496 WIRE HARNESS ENGINE - LPG 3.0L WITHOUT MSTS (S/N D187V25717Z →) ...................................................................................................................500 WIRE HARNESS 3.0L LPG - CLOSED LOOP .................................................................................................................................................502 WIRE HARNESS SEALED ALTERNATOR.......................................................................................................................................................504 MAIN ENGINE WIRING GASOLINE AND LPG - GM 3.0L .......................................................................................................................................506 WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L - SHEET 1 0F 2 ............................................................................................................................508 WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L - SHEET 2 OF 2 ............................................................................................................................510 DISTRIBUTOR GASOLINE AND LPG - 2.0L .................................................................................................................................................512 DISTRIBUTOR GASOLINE AND LPG - 2.2L .................................................................................................................................................514 DISTRIBUTOR GASOLINE AND LPG - 3.0L .................................................................................................................................................516 ALTERNATOR GASOLINE AND LPG - 2.0L AND 2.2L .........................................................................................................................................518 ALTERNATOR GASOLINE AND LPG - 3.0L (→ S/N D187V06779) .............................................................................................................................520 ALTERNATOR GASOLINE AND LPG - 3.0L (→ S/N D187V23918Y) ............................................................................................................................522 ALTERNATOR MOUNT GASOLINE AND LPG - 3.0L ENGINE .....................................................................................................................................524 ALTERNATOR MOUNTING SERPENTINE BELT - GM 3.0L .......................................................................................................................................526 ALTERNATOR TYPE GS AND LPS (→ S/N D187V05027) ......................................................................................................................................528 ALTERNATOR TYPE GS AND LPS (S/N D187V05028 →) ......................................................................................................................................530 STARTER GASOLINE AND LPG - 2.0L (→ S/N D187V15076 INC. 15704-15708, 17487-17490, 17519-17521) .....................................................................................532 STARTER GASOLINE AND LPG - 2.0L (S/N D187V15076 → EXC. 15704-15708, 17487-17490, 17519-17521) .....................................................................................534 STARTER GASOLINE AND LPG - 3.0L (→ S/N D187V04259) ................................................................................................................................536 INSTRUMENT PANEL AND DASH............................................................................................................................................................538 INSTRUMENT CLUSTER...................................................................................................................................................................540 INSTRUMENT CLUSTER...................................................................................................................................................................542 TRANSMISSION.............................................................................................................................................................................545 TRANSMISSION SHEET 1 OF 2 - T066 AND T082 (→ T082M-07725) .........................................................................................................................548 TRANSMISSION SHEET 2 OF 2 - T066 AND T082 (INPUT AND COUNTER CLUTCH) (→ T082M-07725) ..............................................................................................552 TRANSMISSION SHEET 1 OF 2 - T082 ....................................................................................................................................................554 TRANSMISSION SHEET 2 OF 2 - T082 ....................................................................................................................................................558 TRANSMISSION SHEET 1 OF 2 - T111 (9/2003 →) .......................................................................................................................................560 TRANSMISSION SHEET 2 OF 2 - T111 (9/2003 →) .......................................................................................................................................563 INPUT AND COUNTER CLUTCH T082 (T082M-07726 ↔ T082M-23848) ..........................................................................................................................564 INPUT AND COUNTER CLUTCH T082 (→ S/N D187V23102Y EXC. 23111, 23114-23115, 23121-23123, 23125, 23131) (T082M23849 →) ...............................................................566 INPUT AND COUNTER CLUTCH T082 (S/N D187V23103Y ↔ 9/2003 INC. 22976, 23040-23043, 23066-23068, 23073-23074, 23076-23077, 23084, 23094-23096) ........................................568 INPUT AND COUNTER CLUTCH T111 (9/2003 →) ...........................................................................................................................................572 CONTROL VALVE T066 (→ T066M-06990) .................................................................................................................................................574 CONTROL VALVE T066 AND T082 (→ T066M06991) .........................................................................................................................................578 CONTROL VALVE T082 AND T111 (T082M-07726 →) ........................................................................................................................................582 MANIFOLD VALVE T082 AND T111 (S/N D187V23103Y → INC. 23040-23043, 23066-23068, 23073-23074, 23076-23077, 23084, 23094-23095 EXC. 23111-23115, 23121-23123, 23125, 23131, 23139) ....585 DIFFERENTIAL T066 AND T082 (→ T082M-07725) .........................................................................................................................................588 DIFFERENTIAL T082 AND T111 (T082M-07726 →) .........................................................................................................................................592 PUMP DRIVE T066 AND T082 (→ T082M-07725) ...........................................................................................................................................594 PUMP DRIVE T082 AND T111 (T082M-07726 →) ...........................................................................................................................................596 DRIVE AXLE...........................................................................................................................................................................598 TRANSMISSION COOLING.................................................................................................................................................................600 STEERING SYSTEM..........................................................................................................................................................................603 STEERING POD.........................................................................................................................................................................606 SHIFT LEVER..........................................................................................................................................................................608 STEERING AXLE........................................................................................................................................................................610 STEERING AXLE........................................................................................................................................................................614 STEERING CONTROL UNIT................................................................................................................................................................618 STEERING CONTROL UNIT................................................................................................................................................................620 STEERING CYLINDER....................................................................................................................................................................622 BRAKE SYSTEM.............................................................................................................................................................................625 BRAKE PEDAL LINKAGE..................................................................................................................................................................628 BRAKE................................................................................................................................................................................630 BRAKE LINES..........................................................................................................................................................................632 BRAKE LINES..........................................................................................................................................................................634 PARK BRAKE...........................................................................................................................................................................636 MASTER CYLINDER......................................................................................................................................................................638 HYDRAULIC SYSTEM.........................................................................................................................................................................641 HYDRAULIC SYSTEM.....................................................................................................................................................................644 HYDRAULIC PUMP SINGLE GEAR (→ S/N D187V11373 EXC. 11328-11334, 11363) ..............................................................................................................648 HYDRAULIC PUMP SINGLE GEAR (→ S/N D187V16539 For 3.0L) (S/N D187V11374 ↔ S/N D187V17120 INC. 11328-11334, 11363 For 2.0L(For 2.0L)) ...............................................650 HYDRAULIC PUMP SINGLE GEAR (S/N D187V16540 ↔ S/N D187V32071B INC. 16535 For 3.0L (FOR 3.0L)) (S/N D187V17121 ↔ S/N D187V32071B INC. 17035, 17037-17039 (For 2.0L)) ................652 HYDRAULIC PUMP SINGLE GEAR (S/N D187V32072B →) .....................................................................................................................................654 FLOW VALVE...........................................................................................................................................................................656 MAST INSTALLATION....................................................................................................................................................................658 MAST INSTALLATION FOUR STAGE FULL FREE-LIFT..........................................................................................................................................660 TILT CYLINDER AND ATTACHING PARTS....................................................................................................................................................662 VALVE ATTACHING PARTS THREE FUNCTION.................................................................................................................................................664 CONTROL VALVE THREE FUNCTION.........................................................................................................................................................668 VALVE ATTACHING PARTS FOUR FUNCTION..................................................................................................................................................672 CONTROL VALVE FOUR FUNCTION..........................................................................................................................................................676 Mast-Two Stage Limited Free-Lift.........................................................................................................................................................679 OUTER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................................................682 INNER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................................................684 LIFT TWO STAGE LIMITED FREE-LIFT.....................................................................................................................................................686 CYLINDER TWO STAGE LIMITED FREE-LIFT - S40-55XM .....................................................................................................................................690 CYLINDER TWO STAGE LIMITED FREE-LIFT - S60-65XM (→ 7/2001) ........................................................................................................................694 CYLINDER TWO STAGE LIMITED FREE-LIFT - S60-65XM (7/2001 →) ........................................................................................................................697 CARRIAGE TWO STAGE LIMITED FREE-LIFT - SIX ROLLER ...................................................................................................................................700 HEADER HOSE TWO STAGE LIMITED FREE-LIFT..............................................................................................................................................702 Mast-Two Stage Full Free-Lift............................................................................................................................................................705 OUTER MAST TWO STAGE FULL FREE-LIFT..................................................................................................................................................708 INNER MAST TWO STAGE FULL FREE-LIFT..................................................................................................................................................710 MAIN LIFT TWO STAGE FULL FREE-LIFT...................................................................................................................................................712 FREE-LIFT TWO STAGE FULL FREE-LIFT...................................................................................................................................................714 MAIN CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT ..................................................................................................................................718 MAIN CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT .................................................................................................................................720 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (9/2003 →) .............................................................................................................................723 CARRIAGE TWO STAGE FULL FREE-LIFT - SIX ROLLER ......................................................................................................................................726 HEADER HOSE TWO STAGE FULL FREE-LIFT.................................................................................................................................................728 Mast-Three Stage Full Free-Lift..........................................................................................................................................................731 OUTER MAST THREE STAGE FULL FREE-LIFT................................................................................................................................................734 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.........................................................................................................................................736 INNER MAST THREE STAGE FULL FREE-LIFT................................................................................................................................................738 MAIN LIFT THREE STAGE FULL FREE-LIFT.................................................................................................................................................740 FREE-LIFT THREE STAGE FULL FREE-LIFT - S60-65XM .....................................................................................................................................744 FREE-LIFT THREE STAGE FULL FREE-LIFT - S40-55XM .....................................................................................................................................748 MAIN CYLINDER THREE STAGE FULL FREE-LIFT.............................................................................................................................................752 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ 9/2003) ...........................................................................................................................756 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (9/2003 →) ...........................................................................................................................759 CARRIAGE THREE STAGE FULL FREE-LIFT - SIX ROLLER ....................................................................................................................................762 HEADER HOSE THREE STAGE FULL FREE-LIFT...............................................................................................................................................764 MAST-FOUR STAGE FULL FREE-LIFT...........................................................................................................................................................767 OUTER MAST FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ............................................................................770 INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ...................................................................772 INTERMEDIATE 3 MAST FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ...................................................................774 INNER MAST FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ............................................................................776 MAIN LIFT FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. .............................................................................778 FREE-LIFT FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. .............................................................................780 MAIN CYLINDER FOUR STAGE FULL FREE-LIFT (LH) - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ....................................................................782 MAIN CYLINDER FOUR STAGE FULL FREE-LIFT (RH) - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ....................................................................783 FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ....................................................................784 CARRIAGE FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ..............................................................................786 HEADER HOSE FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. (→ S/N D187V22687) ......................................................788 HEADER HOSE FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. (S/N D187V22688 →) ......................................................792 OPTIONS..................................................................................................................................................................................795 LIFT EYE.............................................................................................................................................................................798 FENDERS..............................................................................................................................................................................800 SIDE-SHIFT CARRIAGE..................................................................................................................................................................802 SIDE-SHIFT CYLINDER..................................................................................................................................................................805 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT.............................................................................................................................808 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT................................................................................................................................812 INTEGRAL SIDE-SHIFT CARRIAGE THREE AND FOUR STAGE FULL FREE-LIFT.....................................................................................................................816 INTEGRAL SIDE-SHIFT CYLINDER.........................................................................................................................................................820 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ...................................................................................................................822 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ......................................................................................................................823 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - THREE AND FOUR STAGE FULL FREE-LIFT ...........................................................................................................824 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.............................................................................................................................826 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT.........................................................................................................................828 AUXILIARY TUBE EXTENSIONS FOUR STAGE FULL FREE-LIFT..................................................................................................................................830 AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP WITH INTERGRAL SIDE-SHIFT ..................................................................................832 AUXILIARY TUBES FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP WITH INTERGRAL SIDE-SHIFT ...........................................................................................834 TIRE AND WHEEL DRIVE WHEEL...........................................................................................................................................................836 TIRE AND WHEEL STEER WHEEL...........................................................................................................................................................838 POWERTRAIN PROTECTION SYSTEM.........................................................................................................................................................840 POWERTRAIN PROTECTION SYSTEM.........................................................................................................................................................842 STROBE LIGHT.........................................................................................................................................................................844 STROBE LIGHT.........................................................................................................................................................................846 DRIVE AND REAR LIGHT.................................................................................................................................................................848 LIGHTS...............................................................................................................................................................................850 LIGHTS...............................................................................................................................................................................852 LIGHTS, LED BACK-UP AND BRAKE........................................................................................................................................................854 WIRE HARNESS PRESSURE SWITCH - LED BRAKE LIGHTS .....................................................................................................................................856 MIRROR...............................................................................................................................................................................858 FIRE EXTINGUISHER....................................................................................................................................................................860 ACCUMULATOR..........................................................................................................................................................................862 AUDIBLE ALARMS.......................................................................................................................................................................864 FIELD CONVERSION KITS....................................................................................................................................................................867 LIGHT CONVERSION KITS................................................................................................................................................................870 CONTROL VALVE CONVERSION KITS........................................................................................................................................................870 DIRECTIONAL CONTROL CONVERSION.......................................................................................................................................................870 COOLING KITS.........................................................................................................................................................................870 MISCELLANEOUS CONVERSION KITS........................................................................................................................................................870 MAST TILT CONVERSION KITS............................................................................................................................................................871 AUDIBLE ALARM CONVERSION KITS........................................................................................................................................................871 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.............................................................................................................................871 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT......................................................................................................................872 AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT...............................................................................................................................872 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..............................................................................................................................873 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT.................................................................................................................................875 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT...............................................................................................................................876 HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT................................................................................................................................878 FORK ASSEMBLY KITS...................................................................................................................................................................878 NUMERICAL INDEX..........................................................................................................................................................................879
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