Hyster Spacesaver S40-65XM Forklift Parts Manual 897661 – PDF Download

Description

Hyster Spacesaver S40-65XM Parts Manual (897661)

This is the complete Hyster Spacesaver S40-65XM Parts Manual, publication number 897661, issued by Hyster Company for the D187 truck series. It is the reference document a parts counter, workshop or fleet owner uses to identify, order and confirm every replaceable component on an S40XM, S45XM, S50XM, S55XM, S60XM or S65XM lift truck. The manual is divided into 15 tabbed sections that run from the frame and counterweight through engines, fuel systems, electrical, transmission, steering, brakes, hydraulics, four mast configurations, options, field conversion kits and a full numerical index.

File Details

• Manual type: Parts Manual (illustrated parts catalog)
• Brand: Hyster
• Model family: Spacesaver S40XM, S45XM, S50XM, S55XM, S60XM, S65XM
• Unit code: D187
• Publication number: 897661
• Related publications listed: Operating Manual 1458874, Service Manual (Complete) 1477490
• Language: English
• Region: North America
• Page count: 936 pages
• File format: PDF
• Publication date shown: 02/2016 (material dated 2015-2016 Hyster Company)

Chapters Covered

The manual is organised into the following 15 major sections, each with its own tabbed table of contents and figure-by-figure assembly breakdowns:

• 1. Frame – frame and floorplates, hood, counterweight, seat, labels, load backrest extension, forks, mast group C515-6058
• 2. Engines – engine mount (2.0L, 2.2L, 3.0L), exhaust, flywheel and torque converter, cylinder block, cylinder head, camshaft, crankshaft and piston, manifolds, oil pump and filter, cooling, electrical, emission controls, engine assembly, engine fuel system
• 3. Fuel System – LPG tank and mounting, LPG 2.0L and 2.2L, LPG open loop and closed loop, LPG 3.0L, dual fuel 2.0L and 3.0L, gasoline and dual fuel 3.0L, fuel tank, governor, carburetor, regulator, converter, solenoid, throttle linkage, air filter, air cleaner and crankcase breather, engine fuel system, filter and lock-off valve, idle-up module, Monotrol pedal, pedal linkage
• 4. Electrical System – alternator, alternator mount, distributor, cowl, wire harness (chassis, engine, cowl, cluster, main engine), instrument panel and dash, instrument cluster, starter, sealed alternator
• 5. Transmission – T066, T082 and T111 transmission assemblies, input and counter clutch, control valve, manifold valve, differential, pump drive, drive axle, transmission cooling
• 6. Steering System – steering pod, shift lever, steering axle, steering control unit, steering cylinder
• 7. Brake System – brake pedal linkage, brake assembly, brake lines, park brake, master cylinder
• 8. Hydraulic System – hydraulic pump (single gear), flow valve, mast installation, four stage full free-lift installation, tilt cylinder and attaching parts, valve attaching parts (three function and four function), control valve (three function and four function)
• 9. Mast – Two Stage Limited Free-Lift – outer mast, inner mast, lift, cylinder, carriage, header hose
• 10. Mast – Two Stage Full Free-Lift – outer mast, inner mast, main lift, free-lift, main cylinder (LH and RH), free-lift cylinder, carriage, header hose
• 11. Mast – Three Stage Full Free-Lift – outer mast, intermediate mast, inner mast, main lift, free-lift, main cylinder, free-lift cylinder, carriage, header hose
• 12. Mast – Four Stage Full Free-Lift – outer mast, intermediate 2 mast, intermediate 3 mast, inner mast, main lift, free-lift, main cylinder (LH and RH), free-lift cylinder, carriage, header hose (mast group C515-6058)
• 13. Options – lift eye, fenders, side-shift carriage, side-shift cylinder, integral side-shift carriage and cylinder, integral side-shift hydraulic hoses, auxiliary tube extension kits, auxiliary tubes, drive and rear light, lights, LED back-up and brake lights, wire harness (pressure switch – LED brake lights), mirror, fire extinguisher, accumulator, audible alarms, tire and wheel
• 14. Field Conversion Kits – light conversion kits, control valve conversion kits, directional control conversion, cooling kits, miscellaneous conversion kits, mast tilt conversion kits, audible alarm conversion kits, auxiliary tube extension kits, header hose conversion kits, fork assembly kits
• 15. Numerical Index – complete part-number-to-page index for fast lookup

What This Hyster Parts Manual Gives You

Working on a Spacesaver S40-65XM without the correct parts reference means guessing at part numbers from memory or a phone call to a dealer who may no longer stock the truck. This manual removes that guesswork. Each figure shows the assembly as an exploded illustration with numbered callouts, and the accompanying parts list provides the item number, Hyster part number, description and quantity. Where Hyster changed a component during production, the manual records the change with serial-number breaks in the form S/N D187V20517 → INC. 20042, 20049, 20207… so you can match the correct part to the exact truck on your floor rather than the wrong supersession.

For the S40XM through S65XM range specifically, this means coverage of the three engine families used across the model line (Mazda 2.0L, Mazda 2.2L, and GM 3.0L, in gasoline, LPG and dual-fuel configuration), the T066, T082 and T111 transmissions with their associated clutch packs and control valves, the four mast variants from two-stage limited free-lift up to four-stage full free-lift, and the entire electrical, hydraulic and brake systems including the options and field conversion kits.

Why Use the Hyster Spacesaver S40-65XM Parts Manual 897661

Ordering the correct part the first time saves a return freight charge and a week of downtime. The numerical index lets a technician jump straight from a part number on a bench to the figure that shows where it fits. The serial-number and date breaks tell you which revision applies to a specific D187 truck. The section-level tables of contents let you move quickly from a symptom (brake fluid loss, hydraulic drift, no forward drive) to the assembly that contains the failed item. Whether you are rebuilding a mast cylinder, replacing a wheel cylinder in a brake assembly, matching a carburetor to a pre-8/1998 LPG 2.0L engine, or simply replacing a cracked floorplate, this manual shows the assembly, the part numbers and the quantities.

Delivery

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The Hyster Spacesaver S40-65XM Parts Manual 897661 is delivered as an instant-download PDF. No shipping, no waiting for a physical book, no risk of a lost parcel. Once payment is completed the file is available immediately and can be opened on any device with a PDF reader – desktop, laptop, tablet or phone – and printed locally if a paper copy is preferred at the bench.