Hyster Spacesaver S70-S120XL Forklift Parts Manual 2013 PDF – 852319

Description

Hyster Spacesaver S70-S120XL Forklift Parts Manual (852319)

This is the Hyster Spacesaver S70-S120XL Forklift Parts Manual, published by Hyster Company in January 2013 as document number 852319 in the Customer Edition format. It covers the Spacesaver series lift trucks S70XL, S80XL, S100XL, S120XL and S120XLS spanning the S3.50XL through S5.50XLS model codes under unit code D004. The manual contains complete replacement part identification for every major assembly and subassembly, including alternator, brake, brake linkage, brake booster, carburetor, choke, converter, coolant pump, crankshaft, cylinder block, cylinder head, differential, distributor, drive axle, electrical system, engine mount, exhaust, flywheel housing, fuel system, fuel tank, governor, hood, hydraulic pump, instrument panel, lift cylinder, manifold, mast sections, oil filter, oil pan, oil pump, park brake, spark plug wire, starter, steering axle, steering column, steering control unit, steering cylinder, throttle body, timing gear, tire and wheel, torque converter, transmission, transmission control valve, transmission hydraulic lines, valve cover and water separator.

File Details

• Manual Type: Parts Manual (Customer Edition)
• Brand: Hyster
• Document Number: 852319
• Unit Code: D004
• Publication Date: 01/2013
• Language: English (World Wide)
• File Format: PDF
• Page Count: 892 pages

Chapters Covered

• 1. Frame — Labels, Hood, Floor Plates, Overhead Guard, Counterweight, Load Backrest Extension, Standard Seat, Full Suspension Seat
• 2. Engine(s) — Cooling, Serpentine Belt Drive, Exhaust Counterweight, Exhaust Overhead, Engine Mount, Flywheel Housing, Cylinder Block, Crankshaft and Piston, Cylinder Head, Camshaft and Oil Pan, Oil Pump, Valve Cover, Manifold, Oil Filter, Timing Gear, Coolant Pump, Oil Pan and Pump
• 3. Fuel System — Gasoline, Diesel, LPG, Accelerator Pedal, Monotrol Pedal, Fuel Tank, Fuel Tank Bracket, Air Filter, Carburetor, Converter, Filter and Lock-Off Valve, Throttle Body Injector, Throttle Linkage, Governor, Fuel Injection High/Low Pressure, Lift Pump, Water Separator and Filter
• 4. Electrical System — Electrical Control, Instrument Panel, Gauge Cluster, Choke, Alternator, Sealed Alternator, Alternator Mounting, Starter, Distributor, Spark Plug Wire, Wire Harness, Governor Wire Harness, Neutral Start, Oil Clutch, Main Instrument Wire Harness
• 5. Transmission — Torque Converter, Transmission Assemblies, Transmission Control Valve, Transmission Hydraulic Lines, Clutch Pack, Differential, Drive Axle, Control Lever Linkage, Forward/Reverse Switch
• 6. Drive Axle — Drive Axle Assembly, Torque Converter
• 7. Steering System — Steering Hydraulic, Steering Column, Steering Control Unit, Steering Cylinder, Steering Axle
• 8. Brake System — Brake Linkage, Brake, Park Brake, Brake Booster
• 9. Hydraulic System — Hydraulic Circuit, Hydraulic Pump, Tilt Cylinder, Control Valve and Attaching Parts (Two, Three, Four and Five Function), Control Valve Sections
• 10. Mast — Two Stage Limited Free-Lift — Outer Mast, Inner Mast, Lift, Lift Cylinder, Carriage
• 11. Mast — Two Stage Full Free-Lift — Outer Mast, Inner Mast, Main Lift, Free-Lift, Main Lift Cylinder, Free-Lift Cylinder, Carriage
• 12. Mast — Three Stage Full Free-Lift — Outer Mast, Intermediate Mast, Inner Mast, Main Lift, Free-Lift, Main Lift Cylinder, Free-Lift Cylinder, Carriage
• 13. Options — Back-Up Alarm, Tire and Wheel, Fire Extinguisher, Strobe Light, Lifting Eye, Lights, Fork, Forks, Side-Shift Carriage, Side-Shift Cylinder, Header Hose
• 14. Numerical Index — Complete part number reference

Complete Part Identification for the Hyster Spacesaver Series

The Hyster Spacesaver S70-S120XL parts manual is organized into 14 major sections that let a technician or parts counter locate any service part by system, assembly or part number. Each section opens with a table of contents showing description and page, then presents detailed assembly breakdown pages that include exploded illustrations with reference callouts, part numbers, descriptions and required quantities. Serial number breaks are printed throughout the parts lists so the correct part can be selected for the exact production range of the truck. Footnotes explain option packages such as Monotrol pedal versus forward/reverse lever, gasoline versus LPG versus diesel, low-emissions diesel versus standard diesel, and narrow versus wide mast configurations. The manual also includes a complete numerical index at the end, allowing a known part number to be looked up directly and traced back to the figure and item number where it appears.

How to Use This Parts Manual

The manual opens with a usage guide that walks through three lookup scenarios. When the part number is not known but the function and application are, turn to the Sections page and choose the general area — for example Fuel System or Brake System — then use the Section Table of Contents to find the assembly that would normally contain the required part. When the next higher assembly is known, go straight to the Table of Contents on the early pages and locate the assembly by description and page number. When the part number is known, use the Numerical Index at the back of the book to find the figure and item. Assembly breakdowns include part numbers, descriptions, quantities, keys and footnotes. A figure reference is shown by a pointing hand followed by a figure number in the description column, while five periods in the part number column indicate the part is either not serviced separately or refers to another figure. Keys A through E distinguish similar assemblies or right-hand and left-hand parts, and the matching quantity column tells how many of each part are needed per assembly. Superseded part numbers are shown in the order they were replaced, with a line through the earlier numbers. Serial number breaks and date breaks are shown with arrows — for example an arrow before a serial number marks the last unit affected, and an arrow after marks the first unit affected.

Covered Models

• S70XL (S3.50XL)
• S80XL (S4.00XL)
• S100XL (S4.50XL)
• S120XL (S5.50XL)
• S120XLS (S5.50XLS)

Covered Engine and Fuel Configurations

The parts lists distinguish gasoline, LPG, diesel without low emissions and diesel with low emissions configurations throughout the manual. Gasoline and LPG engine families covered include the 8KM 1988 series, 9KM 1989 series, 0KM 1990 series, 1KM 1991 series, 2KM 1992 series, 3KM 1993 series, 4LM 1994 series, 5LM 1995 series, and 1996 through 2002 series engine designs. Transmission coverage includes the T90M1400, T90M1401, T90M1425, T90M1426, T90M1463, T90M1464, T90M1506 and T90M1507 series with both Monotrol pedal and forward/reverse lever control options. Mast coverage spans two stage limited free-lift, two stage full free-lift and three stage full free-lift designs with multiple lift heights from 2760 mm up through 6150 mm depending on mast group. Truck serial number series D004 and mast unit codes A510, A511, A512 are used throughout for serial number breaks.

Why This Parts Manual Matters

Ordering the wrong part for a Hyster Spacesaver forklift costs time and money. This manual removes the guesswork by tying every part number to the exact assembly, serial number range, engine configuration and option package in which it is used. The exploded diagrams show how components fit together, and the quantity columns confirm whether a fastener, seal, shim or bearing is sold individually or as part of a kit. Service managers, parts departments and independent technicians working on S70XL through S120XLS trucks will find the full Hyster part numbering system in one document, including supersession chains that show older numbers replaced by newer ones. The manual is also useful when rebuilding hydraulic cylinders, brakes, clutch packs, transmissions and masts, where the correct snap ring, seal, spacer, shim or wear ring must match the specific bore size and serial number range of the truck.

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Instant PDF Delivery

This Hyster Spacesaver S70-S120XL Forklift Parts Manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book. Open it on any laptop, desktop, tablet or smartphone, print the pages you need for the workshop, and search the text or part number index on screen. Every page is printable, so you can keep a clean reference at the parts counter or hand a marked-up figure to a technician on the shop floor.