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Hyster W25-40ZC (B454) Parts Manual – PDF DOWNLOAD
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Hyster W25-40ZC (B454) Parts Manual – PDF DOWNLOAD
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Description
Hyster W25-40ZC (B454) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster W25-40ZC (B454) Parts Manual – PDF DOWNLOAD
FRAME/DRIVE UNIT.............................................................. 13 MASTER DRIVE UNIT ASSEMBLY................................................ 16 MASTER DRIVE UNIT ASSEMBLY................................................ 20 MASTER DRIVE UNIT......................................................... 24 LABELS AND DECALS......................................................... 26 COVERS.................................................................... 28 BATTERY DISCONNECT........................................................ 30 BATTERY SPACER............................................................ 32 COUNTERWEIGHT 2500 LB..................................................... 34 COUNTERWEIGHT 3000 AND 4000 LB............................................ 36 ELECTRICAL SYSTEM............................................................. 39 CONTROL PANEL ASSEMBLY B454............................................... 42 ELECTRICAL ARRANGEMENT.................................................... 44 TRACTION MOTOR............................................................ 46 WIRE HARNESS MAIN TRUCK................................................... 48 WIRE HARNESS.............................................................. 50 CONTROL HANDLE WIRE HARNESS............................................... 52 STEER HANDLE/BRAKE SYSTEM..................................................... 55 ELECTRIC BRAKE............................................................ 58 TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (→ S/N B454N01713C) .... 60 TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (S/N B454N01714C →) .... 62 TILLER HEAD ASSEMBLY COMPOSITE............................................ 64 TILLER HANDLE ARM ASSEMBLY METAL TILLER HEAD (S/N B454N02038G →) ........ 68 TILLER HEAD ASSEMBLY METAL (S/N B454N02038G →) .......................... 70 Load Wheel.................................................................... 73 LOAD WHEEL................................................................ 76 HYDRAULIC SYSTEM.............................................................. 79 HYDRAULIC POWER UNIT...................................................... 82 HYDRAULIC POWER UNIT...................................................... 84 HYDRAULIC PUMP AND MOTOR ASSEMBLY......................................... 86 TILT CYLINDER............................................................. 88 TILT CYLINDER ROD ENDS AND PINS........................................... 90 Mast-Two Stage Limited Free-Lift.............................................. 91 MAST INSTALLATION......................................................... 94 INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................... 98 CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT.....................100 LIFT TWO STAGE LIMITED FREE-LIFT..........................................102 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.................................104 HEADER HOSE TWO STAGE LIMITED FREE-LIFT...................................108 Mast-Three Stage Full Free-Lift...............................................111 INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT............114 MAST INSTALLATION.........................................................116 CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT......................120 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.............................122 HEADER HOSE THREE STAGE FULL FREE-LIFT....................................124 LIFT CYLINDER THREE STAGE FULL FREE-LIFT..................................127 MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT.................................130 Carriage......................................................................133 CARRIAGE THREE STAGE FULL FREE-LIFT - W40ZC ..............................136 CARRIAGE THREE STAGE FULL FREE-LIFT - W25ZC, W30ZC .......................137 CARRIAGE TWO STAGE LIMITED FREE-LIFT - W40ZC .............................138 CARRIAGE TWO STAGE LIMITED FREE-LIFT - W25ZC, W30ZC ......................140 OPTIONS.......................................................................141 BATTERY ROLLER............................................................144 HOSE TAKE UP THREE STAGE - SINGLE FUNCTION ...............................146 LOAD BACKREST AND FORKS HOOK TYPE CARRIAGE................................150 SIDE-SHIFT CARRIAGE.......................................................152 SIDE-SHIFT CARRIAGE.......................................................154 SIDE-SHIFT CYLINDER.......................................................156 WINDOWS ZAPI-LAPTOP/PC KIT................................................158 ZAPI HANDSET KIT..........................................................159 FIELD CONVERSION KITS.........................................................161 HANDLE UPGRADE KIT........................................................164 TRAVEL ALARM KITS.........................................................164 NUMERICAL INDEX...............................................................165
DESCRIPTION:
Hyster W25-40ZC (B454) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER W25-40ZC (B454) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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