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Hyster Yardmaster II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) Parts Manual – PDF DOWNLOAD
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Hyster Yardmaster II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) Parts Manual – PDF DOWNLOAD
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Description
Hyster Yardmaster II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Yardmaster II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster Yardmaster II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) Parts Manual – PDF DOWNLOAD
Frame........................................................................................................... 23 ENGINE COVERS............................................................................................... 28 ENGINE COVERS............................................................................................... 30 DUST SHIELD................................................................................................. 32 FLOORPLATES AND STEPS....................................................................................... 34 HANDRAILS HR-45-27, HR-45-31, HR-45-36, HR45-41, HR45-41S................................................... 36 HANDRAILS HR45-41L, HR45-41LS............................................................................... 38 FENDERS..................................................................................................... 40 MIRRORS FRONT FENDER........................................................................................ 42 COUNTERWEIGHT............................................................................................... 44 CAB ATTACHING PARTS......................................................................................... 46 CAB DOOR ATTACHING PARTS.................................................................................... 48 CAB DOOR LEFT HAND.......................................................................................... 50 CAB DOOR RIGHT HAND......................................................................................... 52 MAIN WINDOW ASSEMBLY........................................................................................ 54 WINDOW WIPER SYSTEM WASHER BOTTLE KIT....................................................................... 56 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ..................................... 58 CAB FLOORMATS............................................................................................... 60 CAB MOUNTING NON-POWERED SLIDING CAB........................................................................ 62 CAB MOUNTING POWERED SLIDING CAB............................................................................ 64 CAB PANELS.................................................................................................. 68 DASH AND AIR DUCT ASSEMBLY CAB.............................................................................. 70 CAB SOUND REDUCTION......................................................................................... 71 CAB SUNSHADE TOP............................................................................................ 72 CAB SUNSHADE REAR........................................................................................... 74 CAB WINDOWS................................................................................................. 76 DELUXE SUSPENSION SEAT...................................................................................... 78 SUSPENSION KIT ASSEMBLY..................................................................................... 80 SEAT ASSEMBLY............................................................................................... 82 SEAT ASSEMBLY............................................................................................... 86 SEAT AND SUSPENSION MOUNTING................................................................................ 89 SEAT SUSPENSION ASSEMBLY MECHANICAL......................................................................... 92 SEAT SUSPENSION ASSEMBLY AIR................................................................................ 96 ARMREST ASSEMBLY............................................................................................100 PIVOT ARM ASSEMBLY..........................................................................................102 AIR CONDITIONING SYSTEM COMPRESSOR AND HOSES (→ 6/2008) ...................................................104 AIR CONDITIONING SYSTEM COMPRESSOR AND HOSES - MCC (6/2008 →) ............................................107 HEATER HOSES................................................................................................110 AIR CONDITIONING SYSTEM FILTER..............................................................................112 CONDENSER ASSEMBLY THREE-FAN SYSTEM - AURORA ...............................................................114 HEATER AND EVAPORATOR ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ....................................116 CONDENSER HEATER AND EVAPORATOR MOUNTING - WITH THREE-FAN CONDENSER SYSTEM, AURORA .........................118 AIR CONDITIONER WITH TWO-FAN CONDENSER SYSTEM - MCC ........................................................120 AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC .................................................122 AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ...............................................124 CONDENSER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC .....................................................126 AIR DUCT ASSEMBLY AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM, MCC ....................................128 CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC .................................................130 LABELS EXTERIOR.............................................................................................132 LABELS INTERIOR.............................................................................................135 AIR HORN....................................................................................................136 INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB............................................................138 AIR DUCT LOUVER, CLIMATE CONTROL CAB........................................................................140 SEAT ASSEMBLY CLIMATE CONTROL CAB...........................................................................142 CLIMATE CONTROL SYSTEM MCC..................................................................................144 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB - MCC ...........................................................146 AIR CONDITIONER CLIMATE CONTROL CAB - MCC ..................................................................148 CAB ASSEMBLY CLIMATE CONTROL CAB............................................................................150 TRAINING SEAT...............................................................................................152 HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM - MCC ....................................................153 AIR DUCT ASSEMBLY HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC ..............................................154 HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC ..........................................................156 CONTROL PANEL ASSEMBLY HEATER - MCC ........................................................................157 HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ........................................................158 RADIO CONSOLE AND ATTACHING PARTS...........................................................................160 ENGINES.........................................................................................................163 ENGINE MOUNTS...............................................................................................168 ACCESSORY DRIVE PULLEY......................................................................................170 ACCESSORY DRIVE PULLEY......................................................................................171 FRONT ENGINE SUPPORT........................................................................................172 ENGINE ASSEMBLY.............................................................................................173 BREATHER PLUMBING...........................................................................................174 FRONT DRIVE TRAIN...........................................................................................175 LIFTING BRACKET.............................................................................................176 CYLINDER BLOCK..............................................................................................178 CYLINDER BLOCK PLUMBING.....................................................................................181 CYLINDER LINER..............................................................................................183 CRANKSHAFT..................................................................................................184 ENGINE CRANKSHAFT AND MAIN BEARINGS.........................................................................185 IDLER GEAR..................................................................................................188 FRONT GEAR COVER............................................................................................190 GEAR HOUSING................................................................................................192 VALVE COVER.................................................................................................194 ROCKER LEVERS...............................................................................................196 COMPRESSOR MOUNTING.........................................................................................198 INTAKE CONNECTOR AIR COMPRESSOR.............................................................................200 VIBRATION DAMPER............................................................................................201 FLYWHEEL HOUSING............................................................................................202 FLYWHEEL....................................................................................................204 OIL FILTER AND COOLER HEAD..................................................................................206 OIL COOLER WATER PLUMBING...................................................................................208 OIL FILTER..................................................................................................209 OIL FILLER..................................................................................................210 CORROSION RESISTOR..........................................................................................212 OIL LEVEL GAUGE.............................................................................................214 OIL PUMP AND ATTACHING PARTS................................................................................215 NOISE PANEL.................................................................................................216 OIL PAN.....................................................................................................218 OIL PAN.....................................................................................................220 PISTON AND CONNECTING ROD...................................................................................222 PISTON COOLING NOZZLE.......................................................................................224 CAM FOLLOWER LEVER..........................................................................................226 CAMSHAFT....................................................................................................228 CYLINDER HEAD...............................................................................................230 TURBOCHARGER................................................................................................232 TURBOCHARGER................................................................................................236 TURBOCHARGER PLUMBING.......................................................................................238 EXHAUST.....................................................................................................240 EXHAUST MANIFOLD............................................................................................242 EXHAUST OUTLET CONNECTION...................................................................................244 AIR CLEANER PLUMBING........................................................................................245 AIR TRANSFER CONNECTION.....................................................................................246 INTAKE MANIFOLD.............................................................................................248 COOLING.....................................................................................................250 COOLING 6200 WB.............................................................................................254 COOLANT HEATER STARTING AID.................................................................................257 FAN DRIVE AND SPACER........................................................................................258 THERMOSTAT HOUSING..........................................................................................260 THERMOSTAT..................................................................................................262 RADIATOR ASSEMBLY...........................................................................................264 RADIATOR PLUMBING...........................................................................................266 WATER PUMP..................................................................................................267 WATER PUMP..................................................................................................268 HAND HOLE COVER.............................................................................................270 FUEL SYSTEM.....................................................................................................273 FUEL SYSTEM.................................................................................................276 FUEL SYSTEM.................................................................................................278 AIR FILTER SYSTEM...........................................................................................282 FUEL FILTER AND WATER SEPARATOR.............................................................................284 FUEL FILTER PLUMBING........................................................................................286 FUEL PUMP DRIVE.............................................................................................288 FUEL PUMP INTAKE FITTING....................................................................................290 FUEL PUMP ASSEMBLY..........................................................................................292 FUEL PUMP COUPLING..........................................................................................294 FUEL PUMP PLUMBING..........................................................................................296 FUEL INJECTOR...............................................................................................298 THROTTLE PEDAL AND LINKAGE..................................................................................300 ELECTRICAL SYSTEM...............................................................................................303 ELECTRICAL SYSTEM...........................................................................................308 CONTROL BOX.................................................................................................311 BATTERIES AND CABLES........................................................................................313 BOOM ELECTRICAL.............................................................................................316 BOOM ELECTRICAL.............................................................................................318 FUSE BOX....................................................................................................320 TRANSMISSION CONTROLLER AND SHIFT LEVER.....................................................................322 CONSOLE INDICATOR DISPLAY AND CONTROLS......................................................................324 CONTROL PANEL AIR CONDITIONER...............................................................................326 DOOR CONTACT SWITCH.........................................................................................328 DOOR CONTACT SWITCH.........................................................................................329 DC-DC CONVERTER AND ATTACHING PARTS.........................................................................330 LIGHT SWITCHES..............................................................................................332 SWITCHES ARMREST............................................................................................333 PROXIMITY SWITCH ASSEMBLY CAB MOUNTING......................................................................334 PROXIMITY SWITCH ASSEMBLY REAR HARNESS......................................................................335 SWITCH EMERGENCY STOP - POWERED SLIDING CAB ................................................................336 LIGHT BAR AND MOUNT TWISTLOCK MODULE - LOAD MOMENT INDICATOR ...............................................338 ENGINE CONTROL SYSTEM.......................................................................................340 ENGINE CONTROL MODULE WIRING...............................................................................342 ELECTRICAL ACCESSORIES......................................................................................344 ALTERNATOR..................................................................................................346 ALTERNATOR MOUNTING.........................................................................................348 ALTERNATOR DRIVE PULLEY.....................................................................................350 STARTER MOTOR...............................................................................................351 STARTER MOTOR...............................................................................................352 WIRE HARNESS CHASSIS - SHEET 1 OF 2 (→ S/N B222E01592E) ..................................................354 WIRE HARNESS CHASSIS - SHEET 2 OF 2 (→ S/N B222E01592E) ..................................................358 WIRE HARNESS CHASSIS - SHEET 1 OF 2 (S/N B222E01593E ↔ S/N B222E01664F) ..................................362 WIRE HARNESS CHASSIS - SHEET 2 OF 2 (S/N B222E01593E ↔ S/N B222E01664F) ..................................366 WIRE HARNESS CHASSIS - SHEET 1 OF 2 (S/N B222E01665F ↔ S/N B222E01776G EXC. 01742, 01767, 01709) .........370 WIRE HARNESS CHASSIS - SHEET 2 OF 2 (S/N B222E01665F ↔ S/N B222E01776G EXC. 01742, 01767, 01709) .........374 WIRE HARNESS CHASSIS - SHEET 1 OF 2 (S/N B222E01777G ↔ S/N B222E01826H INC. 01742, 01767, 01709) .........378 WIRE HARNESS CHASSIS - SHEET 2 OF 2 (S/N B222E01777G ↔ S/N B222E01826H INC. 01742, 01767, 01709) .........382 WIRE HARNESS CHASSIS - SHEET 1 OF 2 (S/N B222E01827H →) ..................................................386 WIRE HARNESS CHASSIS - SHEET 2 OF 2 (S/N B222E01827H →) ..................................................390 WIRE HARNESS ENGINE (S/N B222E01665F →) ...................................................................394 WIRE HARNESS CONTROLERS (S/N B222E01665F ↔ S/N B222E01674F) ...............................................396 WIRE HARNESS REAR WIPER EXTENSION...........................................................................400 WIRE HARNESS ARMREST........................................................................................402 WIRE HARNESS ATTACHMENT SIGNAL - CAB TO FRAME ..............................................................405 WIRE HARNESS ENGINE POWER - CAB TO FRAME ...................................................................406 WIRE HARNESS POWERTRAIN SIGNAL 2 - CAB TO FRAME ............................................................407 WIRE HARNESS POWERTRAIN SIGNAL 1 - CAB TO FRAME ............................................................408 WIRE HARNESS POWERTRAIN CAN CONNECTION - CAB TO FRAME ......................................................409 WIRE HARNESS LMI CAN CONNECTION - CAB TO FRAME .............................................................410 WIRE HARNESS LMI COLOR DISPLAY..............................................................................411 WIRE HARNESS LMI MONOCHROME DISPLAY.........................................................................412 WIRE HARNESS CLOSED CAB.....................................................................................414 WIRE HARNESS SLIDING CAB....................................................................................416 WIRE HARNESS REAR LIGHTS (→ S/N B222E01776G EXC. 01742, 01767, 01709 (5900 Wheelbase)) ....................417 WIRE HARNESS REAR LIGHTS (→ S/N B222E01826H) ..............................................................418 WIRE HARNESS REAR LIGHTS (S/N B222E01827H →) ..............................................................420 WIRE HARNESS EXTENSION TO REAR HARNESS (S/N B222E01827H →) ................................................421 WIRE HARNESS CAB RELAYS (→ S/N B222E01525E) ...............................................................422 WIRE HARNESS CAB UNDERFLOOR.................................................................................424 WIRE HARNESS STEER COLUMN...................................................................................428 WIRE HARNESS REAR CAB.......................................................................................430 WIRE HARNESS HYDRAULIC RELAYS...............................................................................432 WIRE HARNESS TWIST MODULE AND LMI DISPLAY...................................................................434 WIRE HARNESS (CONTROLLERS) HR45-41L, HR45-41L-PPS, HR45-40, HR45-40-PPS (3/2007 ↔ S/N B222E01664F) ........436 WIRE HARNESS (CONTROLLERS) HR45-41LS, HR45-41LS-PPS, HR45-41S, HR45-41S-PPS (3/2007 ↔ S/N B222E01668F) ....440 WIRE HARNESS LH2............................................................................................444 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 1 (→ S/N B222E01776G EXC. 01742, 01767, 01709) ...........446 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 1 (S/N B222E01777G → INC. 01742, 01767, 01709) ...........447 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 2 (→ S/N B222E01776G EXC. 01742, 01767, 01709) ...........448 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 2 (S/N B222E01777G → INC. 01742, 01767, 01709) ...........449 WIRE HARNESS BOOM EXTENSION - INTERMODAL HANDLER ...........................................................450 WIRE HARNESS BOOM VALVES (→ PENDING PER ECN 68684-09) .....................................................451 WIRE HARNESS BOOM VALVES (PENDING PER ECN 68684-09 →) .....................................................452 WIRE HARNESS FRONT LIGHTS (→ 2/2008) ......................................................................453 WIRE HARNESS FRONT LIGHTS (S/N B222E01759G → EXC. 01763) ..................................................454 WIRE HARNESS BOOM LIGHTS - DISTRIBUTION ....................................................................456 WIRE HARNESS BOOM LIGHTS - INNER AND OUTER .................................................................458 WIRE HARNESS BOOM - 6200 WB ................................................................................459 WIRE HARNESS ENGINE (→ S/N B222E01664F) ...................................................................460 WIRE HARNESS TRANSMISSION...................................................................................462 WIRE HARNESS FRONT STOP BUTTON - POWERED SLIDING CAB .......................................................463 WIRE HARNESS REAR STOP BUTTON - POWERED SLIDING CAB ........................................................464 WIRE HARNESS STABILIZERS - HR45-41, HR45-41S, HR45-41L, HR45-41LS ..........................................466 WIRE HARNESS ENGINE COMPARTMENT.............................................................................469 WIRE HARNESS STAIR LIGHT....................................................................................470 WIRE HARNESS STABILIZER VALVE (→ S/N B222E01635F) .........................................................471 WIRE HARNESS STABILIZER VALVE (S/N B222E01636F →) .........................................................472 FRONT/REAR LIGHTS AND BACK-UP ALARM.........................................................................474 BOOM LIGHTS.................................................................................................478 MAP LIGHT...................................................................................................480 CAB RECIRCULATING FAN.......................................................................................481 SENSOR ASSEMBLY BOOM ANGLE AND EXTENSION....................................................................482 START AID...................................................................................................483 SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB................................................................484 WIRE HARNESS WINDOW WASH PUMPS..............................................................................485 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (→ 7/2007) ...................................................486 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (→ 7/2007) ...................................................490 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (→ 7/2007) ...................................................494 RELAYS AND FUSES............................................................................................498 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (7/2007 ↔ S/N B222E01675F INC. 01677-01678) ..................502 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (7/2007 ↔ S/N B222E01675F INC. 01677-01678) ..................506 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (7/2007 ↔ S/N B222E01675F INC. 01677-01678) ..................510 RELAYS AND FUSES............................................................................................514 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 OF 3 (S/N B222E01676F ↔ S/N B222E01806H EXC. 01677-01678) ........518 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 (S/N B222E01676F ↔ S/N B222E01806H EXC. 01677-01678) ........522 WIRE HARNESS CAB SIDE CONSOLE - SHEET 3 OF 3 (S/N B222E01676F ↔ S/N B222E01806H EXC. 01677-01678) ........526 RELAYS AND FUSES............................................................................................530 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 OF 3 (S/N B222E01807H ↔ 2/2011) ..................................536 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 (S/N B222E01807H ↔ 2/2011) ..................................540 WIRE HARNESS CAB SIDE CONSOLE - SHEET 3 OF 3 (S/N B222E01807H ↔ 2/2011) ..................................544 RELAYS AND FUSES............................................................................................548 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (2/2011 ↔ 4/2011) ............................................554 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (2/2011 ↔ 4/2011) ............................................558 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (2/2011 ↔ 4/2011) ............................................562 RELAYS AND FUSES............................................................................................566 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (4/2011 →) ...................................................570 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (4/2011 →) ...................................................574 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (4/2011 →) ...................................................578 RELAYS AND FUSES............................................................................................582 TRANSMISSION....................................................................................................587 TRANSMISSION LINES AND ATTACHING PARTS......................................................................590 TRANSMISSION LINES AND ATTACHING PARTS......................................................................594 TRANSMISSION ASSEMBLY.......................................................................................598 TRANSMISSION PUMP DRIVE.....................................................................................600 TRANSMISSION INPUT DRIVE GEARS..............................................................................602 TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE.....................................................604 TRANSMISSION CASE AND REAR COVER............................................................................606 TRANSMISSION SPEED SENSORS..................................................................................608 TRANSMISSION FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS ..............................609 TRANSMISSION FORWARD CLUTCH SHAFT...........................................................................610 TRANSMISSION REVERSE AND SECOND CLUTCH SHAFT................................................................612 TRANSMISSION FIRST SPEED GEARS..............................................................................614 TRANSMISSION FIRST SPEED SHAFT AND IDLER GEAR...............................................................615 TRANSMISSION FIRST SPEED CLUTCH SHAFT.......................................................................616 TRANSMISSION THIRD SPEED GEARS..............................................................................619 TRANSMISSION THIRD SPEED CLUTCH SHAFT.......................................................................620 TRANSMISSION FOURTH SPEED CLUTCH SHAFT......................................................................624 TRANSMISSION OUTPUT SHAFT...................................................................................626 TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP.............................................................628 TRANSMISSION TORQUE CONVERTER AND DRIVE PLATE...............................................................630 TRANSMISSION TORQUE CONVERTER HOUSING.......................................................................632 TRANSMISSION CONTROL VALVE MOUNTING.........................................................................636 TRANSMISSION CONTROL VALVE ASSEMBLY.........................................................................638 TRANSMISSION REMOTE FILTER AND ADAPTER......................................................................642 Drive Axle......................................................................................................645 HOUSING.....................................................................................................648 DIFFERENTIAL AND CARRIER....................................................................................650 DIFFERENTIAL AND CARRIER ALTERNATE PART.....................................................................654 HUB AND SHAFT...............................................................................................658 HUB AND SHAFT...............................................................................................662 PARK BRAKE ASSEMBLY.........................................................................................666 STEERING SYSTEM.................................................................................................669 STEER AXLE AND ATTACHING PARTS..............................................................................672 STEER AXLE ASSEMBLY HR-45-27, HR-45-31, HR45-36.............................................................676 STEER AXLE ASSEMBLY KESSLER - HR45-41, HR45-41S, HR45-41L, HR45-41LS .......................................678 STEER AXLE ASSEMBLY OMCI - HR45-41, HR45-41S, HR45-41L, HR45-41LS ..........................................680 STEER CYLINDER HR45-41, HR45-41S, HR45-41L, HR45-41LS.......................................................682 STEER CYLINDER HR-45-27, HR-45-31, HR-45-36 (→ S/N B222E01926J) ...........................................683 STEER CYLINDER HR-45-27, HR-45-31, HR-45-36 ONLY (S/N B222E01927J →) ......................................684 STEERING COLUMN AND ATTACHING PARTS.........................................................................686 STEER COLUMN ASSEMBLY.......................................................................................688 STEERING COLUMN.............................................................................................690 STEERING CONTROL UNIT.......................................................................................692 STEERING CONTROL VALVE......................................................................................694 BRAKE SYSTEM....................................................................................................697 BRAKE SYSTEM................................................................................................700 BRAKE ASSEMBLY SERVICE BRAKES (S/N B222E01514D → (TE-27)) (S/N B222E01516D → (TE-32)) ....................704 BRAKE AND INCHING PEDAL LINKAGE.............................................................................706 BRAKE VALVE ASSEMBLY........................................................................................710 HYDRAULIC SYSTEM................................................................................................713 HYDRAULIC SYSTEM SHEET 1 OF 5...............................................................................718 HYDRAULIC SYSTEM SHEET 2 OF 5...............................................................................722 HYDRAULIC SYSTEM SHEET 3 OF 5...............................................................................726 HYDRAULIC SYSTEM SHEET 4 OF 5...............................................................................728 HYDRAULIC SYSTEM SHEET 5 OF 5...............................................................................732 HYDRAULIC CONTROLS MOUNTING.................................................................................736 HYDRAULIC TANK AND ATTACHING PARTS..........................................................................738 HYDRAULIC TANK AND ATTACHING PARTS..........................................................................742 MAIN CONTROL VALVE AND ATTACHING PARTS......................................................................746 MAIN CONTROL VALVE AND ATTACHING PARTS......................................................................748 MAIN CONTROL VALVE ASSEMBLY.................................................................................750 FLOW AMPLIFIER..............................................................................................754 MAIN MANIFOLD ASSEMBLY......................................................................................756 MAIN MANIFOLD FITTINGS......................................................................................758 MANIFOLD CAB (→ S/N B222E01518E) ..........................................................................762 MANIFOLD CAB (S/N B222E01519E →) ..........................................................................764 MANIFOLD VALVE ASSEMBLY CAB (S/N B222E01519D →) ...........................................................766 MANIFOLD BRAKE..............................................................................................768 HYDRAULIC PUMPS AND ATTACHING PARTS RIGHT AND LEFT HAND.....................................................770 HYDRAULIC PUMP EXTERNAL PARTS LEFT HAND MAIN - SHEET 1 OF 2 ................................................772 HYDRAULIC PUMP EXTERNAL PARTS LEFT HAND MAIN - SHEET 2 OF 2 ................................................773 HYDRAULIC GEAR PUMP EXTERNAL PARTS STEERING AND BRAKE - SHEET 1 OF 2 .......................................774 HYDRAULIC GEAR PUMP EXTERNAL PARTS STEERING AND BRAKE - SHEET 2 OF 2 .......................................776 CONTROL VALVE ASSEMBLY (#1) LEFT AND RIGHT HYDRAULIC PUMP...................................................777 CONTROL VALVE ASSEMBLY (#2) HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP..........................................778 PISTON HOUSING LEFT AND RIGHT HAND HYDRAULIC PUMPS..........................................................780 ROTARY GROUP HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP.........................................................781 CAP ASSEMBLY CONTROL VALVE (#1) - HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ...................................782 STROKE LIMITATION CONTROL VALVE (#1) - HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ..............................783 ACCUMULATOR AND ATTACHING PARTS.............................................................................784 HYDRAULIC MOTOR POWERED SLIDING CAB.........................................................................786 JOYSTICK INSTALLATION.......................................................................................788 JOYSTICK ASSEMBLY...........................................................................................790 JOYSTICK ASSEMBLY OPTIONAL..................................................................................792 BOOM HYDRAULIC SYSTEM.......................................................................................794 BOOM EXTENSION CYLINDER MOUNTING............................................................................798 BOOM EXTENSION CYLINDER ASSEMBLY............................................................................800 BOOM DERRICKING CYLINDER MOUNTING...........................................................................802 LOAD HOLDING VALVE TELESCOPING (→ 8/2009) .................................................................804 LOWERING CONTROL VALVE TELESCOPING..........................................................................806 LOAD HOLDING VALVE DERRICKING (→ S/N B222E01857H) .........................................................808 LOAD HOLDING VALVE DERRICKING (S/N B222E01858H →) .........................................................810 BOOM DERRICKING CYLINDER ASSEMBLY...........................................................................812 STABILZER HYDRAULICS........................................................................................814 STABILZER HYDRAULICS........................................................................................818 STABILIZER CYLINDER.........................................................................................822 STABILIZER VALVE............................................................................................824 STABILIZER VALVE............................................................................................826 STABILIZER VALVE............................................................................................828 Boom............................................................................................................831 BOOM MOUNTING...............................................................................................834 BOOM OUTER (→ S/N B222E01776G EXC. 01742, 01767, 01709) ...................................................836 BOOM OUTER (S/N B222E01777G → INC. 01742, 01767, 01709) ...................................................838 BOOM INNER (→ S/N B222E01776G EXC. 01742, 01767, 01709) ...................................................840 BOOM INNER (S/N B222E01777G → INC. 01742, 01767, 01709) ...................................................842 CHAIN AND SUPPORT ATTACHMENT................................................................................844 OPTIONS.........................................................................................................847 ENGINE COMPARTMENT AND STAIR LIGHTS.........................................................................850 LOCKABLE DISCONNECT SWITCH LEVER............................................................................852 SOUND REDUCTION.............................................................................................854 OPTIONAL MOUNTING EQUIPMENT (HANDLE)........................................................................856 STROBE LIGHT ASSEMBLY.......................................................................................858 DRIVE TIRES AND WHEELS 18.00 X 25 - HR-45-27, HR-45-31, HR45-36 ONLY .......................................860 DRIVE TIRES AND WHEELS 18.00 X 33 X 36 PLY, BIAS - BRIDGESTONE ELS-2 E4, ALL TRUCKS ........................862 DRIVE TIRES AND WHEELS 18.00 X 33, RADIAL, MICHELIN XZM - HR-45-27, HR-45-31, HR45-36 ONLY .................864 DRIVE TIRES AND WHEELS 18.00 X 33, RADIAL - BRIDGESTONE VCHS, ALL TRUCKS ...................................866 DRIVE TIRES AND WHEELS 18.00 X 33, RADIAL SLICK EV4S, GOODYEAR..............................................868 DRIVE TIRES AND WHEELS 18.00 X 25, RADIAL SLICK EV5S, GOODYEAR..............................................870 DRIVE TIRES AND WHEELS 18.00 X 33 - PNEUMATIC RADIAL, MICHELIN XZM .........................................872 STEER TIRES AND WHEELS 18.00 X 25 - HR-45-27, HR-45-31, HR45-36 ONLY .......................................874 STEER TIRES AND WHEELS 18.00 X 33 X 36 PLY, BIAS - BRIDGESTONE ELS-2 E4, ALL TRUCKS ........................876 STEER TIRES AND WHEELS 18.00 X 33, RADIAL, MICHELIN XZM - HR-45-27, HR-45-31, HR45-36 ONLY .................878 STEER TIRES AND WHEELS 18.00 X 33, RADIAL - BRIDGESTONE VCHS, ALL TRUCKS ...................................880 STEER TIRES AND WHEELS 18.00 X 33, RADIAL SLICK EV4S, GOODYEAR..............................................882 STEER TIRES AND WHEELS 18.00 X 25, RADIAL SLICK EV4S, GOODYEAR..............................................884 HEATED TOP WINDOW CLIMATE CONTROL CAB.......................................................................886 EMPTY SEAT ENGINE SHUTDOWN..................................................................................887 ENGINE BLOCK HEATER 240V....................................................................................888 THREE-POINT SEAT BELT.......................................................................................890 BUMPERS.....................................................................................................891 FIELD CONVERSION KITS...........................................................................................893 BRAKE TEMPERATURE SWITCH KIT................................................................................896 MAIN RELAY REPLACEMENT KIT..................................................................................896 SWITCH REPLACEMENT KIT......................................................................................896 BALANCE LINE KIT............................................................................................896 MAIN MANIFOLD KIT...........................................................................................896 MAIN VALVE CONNECTION KIT...................................................................................896 CAB MANIFOLD AND VALVE KIT..................................................................................896 PARK BRAKE SWITCH KIT.......................................................................................896 STEERING AXLE KIT...........................................................................................896 CONTROL VALVE REPAIR KIT....................................................................................897 WATER COOLED TURBOCHARGER...................................................................................897 LOUVER - HEAVY DUTY AIRCO...................................................................................897 EMPTY SEAT ENGINE SHUTDOWN OVERRIDE.........................................................................897 DRIVE AXLE CONVERSION KIT 18 X 25...........................................................................897 DRIVE AXLE CONVERSION KIT 18 X 33...........................................................................897 TELEMETRY KITS..............................................................................................897 PARK BRAKE KIT..............................................................................................898 NUMERICAL INDEX.................................................................................................899
HYSTER YARDMASTER II HR45-27 HR45-31 HR45-36 HR45-40 HR45-41S HR45-41L HR45-41LS (B222) PARTS MANUAL – PDF DOWNLOAD:
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