Hyundai Crawler Mini Excavator R35z-7a Operating Manual – PDF DOWNLOAD

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Hyundai Crawler Mini Excavator R35z-7a Operating Manual

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LANGUAGE:ENGLISH
PAGES:550+
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FILE TYPE:PDF

HYUNDAI CRAWLER MINI EXCAVATOR R35Z-7A OPERATING MANUAL – PDF DOWNLOAD:

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Hyundai Crawler Mini Excavator R35z-7a Operating Manual

FOREWORD:

This manual contains a number of instructions and safety recommendations regarding driving, handling, lubrication, maintenance, inspection and adjustment of the excavator. The manual is to promote safety maintenance and enhance machine performance. Keep this manual handy and have all personnel read it periodically. If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive “2006/42/EC”.
1. Read and understand this manual before operating the machine. This operator’s manual may contain attachments and optional equipment that are not available in your area. Please consult your local Hyundai distributor for those items you require. Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.

• Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual. The procedures and precautions given in this manual apply only to intended uses of the machine.
• If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in prohibited uses of actions as described in this manual.

2. Inspect the jobsite and follow the safety recommendations in the safety hints section before operating the machine.
3. Use genuine Hyundai spare parts for the replacement of parts. We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine
parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information for your machine or for questions regarding information in this manual.
BEFORE SERVICING THIS MACHINE:

• It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury by keeping this machine properly maintained.
• It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury while servicing the machine.
• No one should service or attempt to repair this machine without proper training and supervision.
• All service and maintenance personnel should be thoroughly familiar with the procedures and precautions contained in this manual.
• All personnel also must be aware of any federal, state, provincial or local laws or regulations covering the use and service of construction equipment.
• The procedures in this manual do not supersede any requirements imposed by federal, state, provincial or local laws.
• Hyundai can not anticipate every possible circumstance or environment in which this machine may be used and serviced.
• All personnel must remain alert to potential hazards. Work within your level of training and skill.
• Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.

TABLE OF CONTENTS:

Hyundai Crawler Mini Excavator R35z-7a Operating Manual

Foreword 01
Before servicing this machine02
EC regulation approved03
Table to enter S/No and distribution 04
Safety labels 05
Machine data plate 011
Guide(Direction, S/No, Symbol)012
1. SAFETY HINTS
1. Before operating the machine11
2. During operating the machine16
3. During maintenance 113
4. Parking116
2. SPECIFICATIONS
1. Major components 21
2. Specifications22
3. Working range 23
4. Weight 24
5. Lifting capacities 25
6. Bucket selection guide 27
7. Undercarriage 28
8. Specification for major components29
9. Recommended oils212
3. CONTROL DEVICES
1. Cab devices 31
2. Cluster 33
3. Switches 37
4. Levers and pedals 310
5. Air conditioner and heater313
6. Others 315
4. OPERATION
1. Suggestion for new machine 41
2. Check before starting the engine 42
3. Starting and stop the engine 43
4. Operation of the working device47
5. Traveling of the machine 48
6. Efficient working method 411
7. Operation in the special work sites 415
8. Normal operation of excavator 417
9. Attachment lowering418
10. Storage419
11. RCV lever operating pattern 421
5. TRANSPORTATION
1. Preparation for transportation51
2. Dimension and weight 52
3. Loading the machine 54
4. Fixing the machine 56
5. Loading and unloading by crane 57
6. MAINTENANCE
1. Instruction 61
2. Tightening torque65
3. Fuel, coolant and lubricants68
4. Maintenance check list 610
5. Maintenance chart 615
6. Service instruction 617
7. Electrical system 634
8. Air conditioner and heater637
7. TROUBLESHOOTING GUIDE
1. Engine 71
2. Electrical system 72
3 Others73
8. HYDRAULIC BREAKER
1. Selecting hydraulic breaker 81
2. Circuit configuration82
3. Maintenance 83
4. Precaution when operating the breaker 84
5. Quick clamp 86

INDEX DETAILS:

Hyundai Crawler Mini Excavator R35z-7a Operating Manual

A
After engine start 45
Air cleaner filter623
Air conditioner & heater 313
Air conditioner filter637
Attachment lowering 418
B
Battery634
Before starting engine42
Boom lowering418
Bucket replacement 631
Bucket selection guide27
Bucket tooth replacement 632
C
Cab device 31
Cassette & radio 317
Changing machine control pattern 421
Cigar lighter 315
Coolant 619
Cooling fan623
D
Dozer control 47
E
Emergency exit 07
Engine oil filter 617
Engine oil level617
Engine starting & stop43
Engine starting by booster 635
Engine stop 46
F
Fan belt 622
Fuel filter625
Fuel leakage625
Fuel system bleeding626
Fuel tank624
Fuse box317
H
Hydraulic breaker81
Hydraulic oil changing626
Hydraulic oil filling626
Hydraulic oil level 626
L
Levers & pedals310
Lifting capacities 25
Lubricant specification 212, 69
M
Maintenance check list 610
Major component21
Monitor panel 33
Mounting and dismounting112
N
New machine operation 41
O
Oil cooler622
Operating pattern421
P
Pedals 310
Periodical replacement parts 64
Pilot line filter 628
R
Radiator flushing 619
Radio317
RCV lever lubricate 629
Recommended oils 212, 69
Relieving pressure 63
Return filter 627
S
Safety hints 11
Safety labels05
Safety parts 64
Seat 316
Seat belt 316
92
Service meter 34
Specification for major component 29
Specification 22
Start switch 37
Storage 419
Suction strainer 627
Swing bearing grease 628
Switch panel 37
Switches 37
T
Torquesmajor component67
Torquesfastener 65
Towing machine 410
Track adjustment630
Track shoe 28
Transportation51
Travel reduction gear oil 629
Travelling machine48
Troubleshooting guide 71
U
Undercarriage28
W
Warming up operation45
Warning lamps 35
Water separator 624
Weight24
Working device operation 47
Working method 411
Working range23

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