Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF

Description

Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF

This Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF is the illustrated catalog used to identify hardware on both HL630V and HL635V machines. Each group pairs a numbered exploded drawing with a parts table that lists item number, part number, part name, unit quantity, and Start/End applicability. Tables use the same column set throughout: Item, Part No, Qi, Part Name, Unit Qty, ITC, Start, End, and Remarks. Items marked with @ stay inside a parent assembly; rows prefixed N flag related hardware such as fasteners or seals.

File Details

• Manual type: Parts manual (illustrated catalog)
• Brand / models: Hyundai HL630V / HL635V wheel loader
• Language: English
• Page count: 418
• File format: PDF

How the Catalog Is Organized

The Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF does not open with a conventional contents page. Coverage is grouped by assembly title printed on each drawing, from the six-cylinder crankcase through cab electrics and optional implements. Model tags HL630V and HL635V sit on the illustration headers. Separate oil-tank, piping, cabin, and electric groups distinguish the two loaders and options such as Cu-Tr, 2-spool versus 3-spool, pilot, ROPS, ROPS Non, and Mec frames.

Start and End columns carry machine breaks printed as values such as #20001, #20027, #20028, #20043, #20044, and #10001. Examples include front-frame part 160612-00528 for #20001–#20027 versus 160612-00528A from #20028, cabin 220101-03070 for ROPS Non through #20028, tool groups split at #20021/#20022, bucket 230104-04730 through #20042 versus 230104-04730A from #20043, and cabin-guard hardware from #20043. Cooler piping drawings also call out SN -#0003; the axle and drive-shaft drawing shows SNQ -#0043.

Chapters Covered

• Crankcase Assy (1) through (5) — block 100201-03637, cylinder liners 150117-00084 (qty 6), camshaft bushings, end cover, oil separator and breathers
• Oil Pan Assy — pan, drain plugs, dipstick pipe 420210-00246 and dipstick 800103-00007
• Crank Shaft Assy — timing gear 130418-00191, belt pulley, damper, hub, ring gear 130422-00029, flywheel 150111-00060, main and thrust bearings
• Connecting Rod Assy — rod 150121-00630, small-end bushing 131002-01799, rod bearings 140112-00180 / 140112-00179
• Piston Assy — piston 130602-01615, pin 130601-00028, ring kit 401004-00167
• Cylinder Head Hood Assy and Cylinder Head Cover Assy — cover 150106-00231, rocker bracket 110424-00013, intake valve 410112-00013, exhaust valve 410112-00014, springs and seats
• Camshaft Assy — camshaft 150103-00022, oil-pump gear 130418-01355, camshaft gear 130408-00081
• Rocker Arm Bracket Assy — arms 150122-00020, push rod 150123-00270
• Oil Pump Assy — pump 400915-00586
• Grease Pipe Assy; Intake and Grease Pipe Assy (1)
• Fuel Injection Pump Assy — pump 400912-00567
• Injector Assy
• Fuel Filter Assy — filter 400403-00044
• Pressure Pipe Assy
• Adapter Assy and Cooler Assy
• Intake & Exhaust Pipe Assy (1)(2) — precleaner 400401-00235, air filter 400401-00340, element kit 400401-00304
• Alternator Bracket Assy — alternator 300901-00050
• Flywheel Housing Assy
• Air Compressor Assy
• Fan, belts 130202-00107, pulley and flange
• Frame Assy — front frame 160612-00528 / 160612-00528A with #20001–#20027 and #20028 breaks; Mec and ROPS & FOPS frame groups
• Engine Mounting Assy
• Mount, Cover Sub Assy; HI635V/HI630V — standard cover, side door, steel grill
• Transmission Assy; For Cu-Tr and Transmission Control Assy — control unit 130806-00075, controller K1046792A
• Limiter, Torque — converter 130901-00037A
• Tank Assy, Oil — HI635V, HI630V, and Cutr variants using tank 450105-01640
• Tank Assy, Fuel — tank 450103-01343 and fuel-filter head 400505-00053
• Axle & Drive Shaft / Shaft Assy, Axle — universal shafts, main shaft 130712-02921
• Axle Assy, Drive — axle 190102-00302, housings 190113-00057 front and 190113-00058 rear
• Reducer Assy-Main Front K9009451 and Reducer Assy-Main Rear 130429-00017
• Tire & Rim Assy; Gnr — rim 101572-00358 (14.0/1.5-25) and tire 900138-01604
• Steering Piping and Piping, Steering; Cutr, Mon — cylinders 400323-00714 RH and 400331-00231 LH
• Piping, Main, 2sp; Pilot; Non-Cutr — main pump 400914-00360, pilot filter K1055301
• Piping, Cabin, 2sp — pilot valve 410120-00040A
• Piping Assy; 2sp; Pilot; Cu-Tr
• Brake Assy, Brake Assy-Cabin 130104-00112C, Brake Piping Assy (Cabin), Brake Assy Parking, Hand Brake Assy, brake head 130102-00022
• Piping Radiator Assy; For Pilot and Cooler Piping (Mon) — radiator 440211-01175B
• Cabin Assy Mount, Cabin Assy-Rops Non 220101-03070 (#20001–#20028), Cabin Assy; Rops; Hyundai 220101-03092, Cabin Sub Assy
• Mirror Assy, Side; Hyundai (break at #20032/#20033)
• Stand Assy; Rops Non, Stand Assy; Mec & Rops Non, Stand Assy; Rops; Hyundai
• Seat Assy and Control Assy, Engine
• Counter Weight and Fender & Ladder Assy — fenders 180307-01913 RH / 180307-01914 LH, ladders and platforms
• Electric Assy groups — Sd200n console, front frame, rear frame, cabin, defrost harness 310207-10038, main harness 310207-04478K, Wire Assy Electric; HI635V/630V
• Heater & Cooler Assy; Cabin — evaporator 400815-00047
• Front Assy; 3sp, Std and Front Assy; 3sp, Hlb — link and bellcrank groups
• Bucket Assy-1.7m3 Bot 230104-04725, Bucket Assy-2.2m3 Boc 230104-04728, Bucket Assy-1.9m3 230104-04730 / 230104-04730A / 230104-04727, Bucket Assy-1.8m3 230104-04734, Bucket Assy-1.7m3 Qc 230104-04732
• Valve Assy-Control 410105-00972 and clutch assemblies 130105-00057 / 130105-00058 / 130105-00059
• Pump Assy-Hyd 400911-00242 / 400911-00242A (#20001–#20027 / #20028-)
• Fork Assy-Log 230106-00348
• Sweeper Assy 110960-00019 and Front Chip Sweepe (3T)
• Tool Assy (split #20001–#20021 and #20022-)
• Decal & Name Plate groups — exterior, machine name HI6, lubrication, cabin, Rus/CIS, product name, exemption HCE
• Bracket-Cabin Guard 3sp from #20043 with control-unit bracket 110406-09423

Taken together, the Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF is a parts-identification book, not a service procedure manual. A technician uses the drawing to find the callout, then reads the matching row for the Hyundai number, the quantity on one machine, and whether that row applies only between printed serial breaks. That is how you separate a liner kit from a main-bearing set, a 1.7 m3 bucket from a 2.2 m3 Boc bucket, or a ROPS-Non cabin 220101-03070 from later ROPS cabin 220101-03092.

Engine and Lower-End Identification

The opening groups document a six-cylinder bottom end. Crankcase (2) lists six liners 150117-00084 with seal rings 401107-00533 and O-rings 401107-03001 / 401107-03002, plus five-plus-one camshaft bushings 131002-01237 and 131002-01238. Crankcase (1) names block 100201-03637, main-cap hardware, a forward plug, and the side-mounted oil-separator stack (separator 240303-00039 with hoses 420108-03327 and 420108-00211). The oil pan group adds plugs 430221-01580 / 430221-01582 and the dipstick tube.

Crank Shaft Assy shows timing gear 130418-00191, pulley 130707-00965, damper 180313-00012, hub 900122-00034, ring gear 130422-00029, and flywheel 150111-00060. Connecting-rod kit 150121-00630 is sold with bushing 131002-01799 and the upper/behind rod bearings. Piston 130602-01615 uses pin 130601-00028, circlips 401003-00087, and ring kit 401004-00167. Cylinder-head coverage includes hood 150106-00231, gasket 120808-01123, intake and exhaust valves, double springs 111601-00125 / 111601-00126, and rocker bracket 110424-00013. Camshaft 150103-00022 carries oil-pump gear 130418-01355 and cam gear 130408-00081. Oil pump 400915-00586 bolts to the case with locking screws 120705-01784 and 120705-01785.

Fuel, Air, Cooling, and Charging on the Engine

Fuel groups cover injection pump 400912-00567, the injector stack with seals, filter 400403-00044, and the multi-line pressure-pipe rail. Intake and exhaust drawings include the turbocharger area, muffler stack, precleaner 400401-00235, air-filter housing 400401-00340, and element kit 400401-00304 with buzzer 300712-00047. Cooler and adapter drawings show the oil-cooler canister path. Alternator 300901-00050 hangs on its bracket group. Flywheel housing, air compressor, fan 210101-00362, dual belts 130202-00107, and grease-pipe intake complete the engine-mounted hardware before the catalog moves onto the loader frame.

Frame, Driveline, and Tanks

Frame Assy lists front frame 160612-00528 through #20027 and 160612-00528A from #20028, with parallel Mec and ROPS & FOPS frame books later in the file. Engine-mounting and hood/cover sub-assemblies sit between the frame and the powertrain. Transmission Assy; For Cu-Tr is drawn as a complete case with filter 400406-00005C nearby; the control group adds unit 130806-00075 and controller K1046792A. Torque hardware is converter 130901-00037A. Oil tanks use 450105-01640 under several titles (HI635V, HI630V, Cutr). Fuel tank 450103-01343 includes filter assembly 400403-00145 and head 400505-00053.

Axle & Drive Shaft explodes the front-to-rear shaft line with universal joints, forks, grease nipples, and main shaft 130712-02921. Drive axle 190102-00302 is listed with front housing 190113-00057 and rear housing 190113-00058. Main reducers are K9009451 (front) and 130429-00017 (rear). Service brakes appear as Brake Assy 130104-00081 (qty 2) with piston 130602-00248. Tires are called out as four rim assemblies 101572-00358 sized 14.0/1.5-25 with tire assemblies 900138-01604.

Hydraulics, Steering, and Front Linkage

Steering piping drawings show the pair of steering cylinders and the hose/pipe route across the articulation. Cutr/Mon steering piping names RH cylinder 400323-00714 and LH cylinder 400331-00231 plus valve 410116-00061. Main 2-spool pilot piping (non-Cutr) includes pump 400914-00360, split flanges, O-rings, and pilot filter K1055301. Cabin 2-spool piping lists pilot valve 410120-00040A. A later hydraulic pump row splits 400911-00242 (#20001–#20027) from 400911-00242A (#20028-). Control valve 410105-00972 and three clutch assemblies (130105-00057, 130105-00058, 130105-00059) appear in the mid-book teardown groups.

Front Assy; 3sp, Std and Front Assy; 3sp, Hlb explode lift arms, link 101539-00740 / 101539-00741, and bellcrank 101101-00957 / 101101-00958 with bushings. Bucket rows give concrete capacities printed on the titles: 1.7 m3 Bot 230104-04725, 2.2 m3 Boc 230104-04728, 1.9 m3 230104-04730 (to #20042) and 230104-04730A (from #20043), 1.9 m3 230104-04727, 1.8 m3 230104-04734, and 1.7 m3 Qc 230104-04732. Optional implements include log fork 230106-00348, sweeper 110960-00019 (motors 300506-00537, bucket-front 230104-02357, bucket cylinders 400310-00544), and the Front Chip Sweepe (3T) drawing.

Cab, Electrics, Decals, and Tools

Cabin coverage separates mount hardware, ROPS Non cabin 220101-03070 through #20028, later ROPS cabin 220101-03092, doors 110982-02117 / 110982-02119, side mirrors with a #20032/#20033 split, stands with #10001/#20012/#20028/#20029 breaks, and seat 110946-00032. Rubber mounts 180308-00366B appear on the cabin assembly group. Heater and cooler hardware includes evaporator 400815-00047. Electric groups cover Sd200n consoles 300411-00064K and 300411-00081E, wiper 220210-00365, working lamps 301005-01328, main harness 310207-04478K, defrost harness 310207-10038, and separate front-frame and rear-frame looms. Counterweight, fenders, ladders, and platforms close the exterior sheet-metal set. Tool Assy is illustrated as pliers, wrenches, sockets, toolbox, and bars, with a serial split at #20021/#20022. Decal books cover exterior, machine-name HI6, lubrication, cabin, Rus/CIS, export product-name, and HCE exemption plates from #20028.

Using the Tables on the Shop Floor

When a seal, hose, or bracket must be replaced on an HL630V or HL635V, open the matching exploded view in the Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF, read the balloon number, then confirm the part number and unit quantity on the facing table. Check the Start and End columns before ordering so a #20027 frame bolt kit is not sent to a #20028 machine, or a pre-#20043 1.9 m3 bucket skin is not ordered for a later unit. Sub-component rows (1-1, 2-3, N2-1) keep kits such as the air-filter element or rod-bearing pair visible without guessing what ships inside a parent assembly marked @.

Get the Catalog and Start Identifying Parts

With this Hyundai HL630V HL635V Wheel Loader Illustrated Parts Manual PDF on hand you can name the correct Hyundai number for crankcase hardware, liners, pistons, the injection pump, transmission and torque converter pieces, axle housings and reducers, 14.0/1.5-25 rims, steering and main-pump lines, 2-spool or 3-spool front linkage, listed bucket sizes, ROPS or ROPS-Non cabins, harnesses, sweepers, and log forks. Matching the printed number and the printed serial break prevents mixed hardware across #20001–#20027, #20028, #20043, and #20044 machines. The file is delivered as an instant PDF after payment — no shipping, usable on any device, and ready to print at the bench when you are pulling a callout off an exploded view.

IMAGES PREVIEW