Hyundai HW100A Excavator Service Manual 2023 – PDF DOWNLOAD

Description

Hyundai HW100A Excavator Service Manual 2023 – PDF DOWNLOAD

FILE DETAILS:

Hyundai HW100A Excavator Service Manual 2023 – PDF DOWNLOAD

Language : English
Pages : 434
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hyundai HW100A Excavator Service Manual 2023 – PDF DOWNLOAD

HW100A 0
Revision 3
Table of Contents 5
Safety, Specification and Systems Operation 7
Safety 9
Wheel Excavator Maintenance Safety 11
Safety Instructions 12
Safety Messages 15
General 16
Maintenance 26
Environment and Circumstances 39
Operation 51
Transportation 68
Specifications 71
General Specifications 73
Safety Instructions 74
General 76
Standard Specification 77
Performance Tests 80
Operational Performance Test 81
Operational Performance Standard Table 86
Approximate Weight of Workload Materials 89
Engine Specifications 91
Safety Instructions 92
Engine Specification 94
Engine Performance Curves 95
Tightening Torques 96
Hydraulic Systems and Structure Specifications 101
Safety Instructions 102
Hydraulic System 104
General Maintenance 109
General Maintenance Instructions 111
Safety Instructions 112
Welding Precautions and Instructions 114
Hydraulic System – General Precautions 116
Maintenance Service and Repair Procedure 118
Hydraulic System Cleanliness and Oil Leaks 119
Cleaning and Inspection 121
Standard Torques 129
Safety Instructions 130
Torque Values for Standard U S Fasteners 132
Type 8 Phosphate Coated Hardware 135
Torque Values for Hose Clamps 136
ORFS Swivel Nut Recommended Torque 137
Torque Values for Split Flanges 138
Torque Wrench Extension Tools 139
Engine 143
Engine 145
Safety Instructions 146
General Information 148
Special Tools 156
Fuel System 161
Cooling System 170
Exhaust System 174
Lubrication system 182
Electrical System 185
After Treatment System 194
Hydraulic System and Components 209
Systems Operation, Description and Inspection 211
Safety Instructions 212
Overview 214
Components Operation, Description and Inspection 217
Safety Instructions 218
Main Pump 220
Main Control Valve 229
Transmission 233
Pilot, Brake and Steering control system 253
Electrical System 261
Systems Operation and Description 263
Safety Instructions 264
Power Supply 266
Starting System 269
Charging System 281
AVM System 282
EPOS system 283
Gauge Panel System 299
Removal and Installation 316
Removal and Installation 318
Engine 320
Safety Instructions 321
Before Removing And Installing 323
ECU (Engine Control Unit) 324
V-Belt 327
Alternator 329
Starter Motor 331
DEF (adblue®) Quality Sensor 333
Sensors – After Treatment 338
Hydraulic Systems and Structure 342
Safety Instructions 343
Before Removing and Installing 346
Undercovers 347
Fuel Tank 349
Drive Coupling 353
Joystick Valve (Work Lever) 356
Dozer Joystick Valve 358
brake Supply Valve 360
Brake Pedal Valve 362
Accelerator Pedal Valve 365
Pilot Supply Valve 366
Front Axle 368
Rear Axle 371
Travel Motor 374
Driveshaft 376
Air Condenser Filter 377
Electric and Electronic 378
Safety Instructions 379
Before Removing and Installing 382
Battery Assembly 383
EPOS Controller 385
TMS Controller 386
AVM Controller 387
Cabin Photo Sensor 388
Cabin Switches 389
Display Monitor 392
Hour Meter 393
Wiper Motor 394
Combination Switch 396
Troubleshooting Guide 398
Troubleshooting 400
Wiring Harness Layout 402
Safety Instructions 403
WIRING DEVICE 405
Error Code 412
Safety Instructions 413
EPOS ERROR CODE 415
1 Engine Fault Code List 417
Hydraulic Schematic 430
Electric Schematic 432

DESCRIPTION:

Hyundai HW100A Excavator Service Manual 2023 – PDF DOWNLOAD

General:
Safe Operation is Operator’s Responsibility:
Only trained and authorized personnel should operate and maintain
the machine.
Follow all safety rules, regulations and instructions when operating
or performing maintenance on machine.
• Do not operate machine if you are under the influence of drugs
or alcohol. An operator who is taking prescription drugs must
get medical advice to determine if he or she can safely operate
a machine.
• When working with other personnel on a work site, be sure that
all personnel know nature of work and understand all hand
signals that are to be used.
• Be sure that all guards and shields are installed in their proper
location. Have guards and shields repaired or replaced immediately
if damaged.
• Be sure that you understand the use and maintenance of all
safety features such as safety lock lever and seat belt. Use
them properly.
• Never remove, modify or disable any safety features. Always
keep them in good operating condition.
• Always check for and know the location of underground and
overhead utility lines before excavating.
• Failure to use and maintain safety features according to
instructions in this manual, Safety Manual and Shop Manual
can result in death or serious injury.

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