Hyundai HX10A Crawler Excavator Operator Manual – PDF Download

Description

Hyundai HX10A Crawler Excavator Operator Manual

Table of Contents:

Hyundai HX10A Crawler Excavator Operator Manual

Introduction 1
Information on this Operator’s Manual 1-1
Machine overview 1-2
Brief description 1-3
Traveling drive 1-3
Operating hydraulics 1-3
Cooling system 1-3
Definition of the term “Protective Structure” 1-4
Explanation of abbreviations 1-4
Rollbar 1-4
Mechanical integrity 1-4
Responsibility for vehicle equipped with protective structures 1-4
Fields of application, attachments 1-5
Regulations 1-6
EC Declaration of Conformity 1-7
Type labels and component numbers 1-8
Overview of adhesive labels 1-10
Overview of safety labels 1-15
Safety instructions 2
Identification of warnings and dangers 2-1
Warranty 2-2
Disposal 2-2
Designated use and exemption from liability 2-3
General conduct and safety instructions 2-4
Organizational measures 2-4
Selection and qualification of personnel, basic responsibilities 2-5
Safety instructions regarding operation 2-6
Normal operation 2-6
Operation with lowered ROPS rollbar 2-9
Checks when reversing the machine 2-9
Lifting gear applications 2-10
Working with attachments 2-10
Transportation 2-10
Working in the area of underground electric lines 2-11
Working near overhead electric lines 2-11
Safety instructions for maintenance 2-12
Warning of special hazards 2-14
Electrical energy 2-14
Gas, dust, steam, smoke 2-14
Hydraulic system 2-14
Noise 2-14
Oil, grease and other chemical substances 2-15
Battery 2-15
Safety instructions regarding internal combustion engines 2-16
Tracks 2-16
Hammer operation 2-16
Safety instructions 2-17
Working with a hammer 2-17
Dual Power (option) 2-19
Operation 3
Control stand overview 3-2
Display elements (overview) 3-3
Putting into operation 3-4
Safety instructions 3-4
Putting into operation for the first time 3-4
Running-in period 3-4
Check lists 3-5
Start-up checklist 3-5
Operation checklist 3-6
“Parking” checklist 3-6
Driving the excavator 3-7
Starter 3-7
Throttle 3-7
Travel signal (option) 3-8
Indicator lights and warning lights (overview) 3-8
Starting the engine: general 3-11
Procedure 3-11
Starting at low temperatures 3-12
When the engine has started 3-12
Engine and machine warm-up 3-12
Jump-starting the engine (supply battery) 3-13
Special instructions for machine travel on public roads 3-14
Machine travel position 3-14
Starting vehicle travel 3-14
Operating temperature range 3-14
Drive levers 3-14
ISO/SAE changeover (option) 3-15
Hydraulic brake 3-15
Stabilizer blade as a parking brake 3-16
Machine travel on slopes 3-17
Stabilizer blade operation 3-20
Changing the width of the stabilizer blade 3-20
Telescopic travel gear 3-22
Upper carriage lock 3-23
Parking the machine 3-24
Parking the machine on slopes 3-24
Light system 3-25
Power outlet 3-25
Seat adjustment 3-26
Access to the control stand 3-26
Telescopically extended travel gear 3-27
Lowerable ROPS rollbar 3-28
Lowering the rollbar 3-28
Raising the rollbar 3-29
Retracting seat belt 3-31
Engine cover 3-33
Battery master switch 3-35
1-2
Towing the machine 3-36
Crane-lifting the machine 3-37
Loading and transporting the machine 3-39
Tying down the machine 3-40
Shatter protection (option) 3-41
Machine operation 3-43
General safety instructions 3-43
Control lever overview 3-45
Control lever on the left 3-45
Control lever on the right 3-45
Boom swivel controls 3-47
Boom swivel controls 3-47
Auxiliary hydraulics 3-49
Auxiliary hydraulics 3-49
Auxiliary hydraulics (double-action option) 3-50
Emergency lowering 3-52
Rotating the upper carriage 3-53
Upper carriage deceleration 3-53
Lock lever 3-54
Lock lever 3-54
Dual Power (option) 3-55
Overview of connections 3-56
Coupling 3-57
Checking the hydraulic oil levels of the power unit and excavator 3-59
Changeover from HPU to diesel operation 3-60
Changeover from diesel to HPU operation 3-61
Uncoupling 3-62
Charging the excavator battery 3-63
Charging the battery with the power unit 3-65
Charging the battery with the mains 3-65
Dual-Power operation with rotating beacon 3-66
Relieve pressure from auxiliary hydraulics 3-67
Re-equipping attachments 3-68
Specific safety instructions 3-68
Removing a bucket 3-69
Installing a bucket 3-69
Lehnhoff mechanical quickhitch system (optional) 3-70
Maintenance schedule of Lehnhoff mechanical quickhitch system 3-74
Connections for auxiliary hydraulics 3-75
Connections for auxiliary hydraulics (stick hose routing option) 3-76
Attachments 3-77
Maintenance of attachments 3-77
Working with the standard bucket 3-77
Inadmissible work procedures 3-77
Excavator work position 3-78
Bucket position when digging 3-79
Excavating trenches 3-79
Loading 3-80
Grading 3-80
Excavating trenches sideways 3-80
Grading 3-81
Grading 3-81
Working on slopes 3-82
1-3
Malfunctions 4
Engine trouble 4-1
Maintenance 5
Introduction 5-1
Fuel system 5-2
Specific safety instructions 5-2
Refueling 5-3
Drain fuel 5-3
Stationary fuel pumps 5-3
Bleeding the fuel system 5-4
Fuel prefilter with water separator 5-5
Engine lubrication system 5-6
Checking the oil level 5-7
Adding engine oil 5-7
Engine cooling system 5-8
Specific safety instructions 5-8
Checking the coolant level/adding coolant 5-10
Cleaning the radiator 5-11
Air filter 5-12
Air filter 5-13
Replacing air filter elements 5-13
V-belt 5-14
Checking V-belt tension 5-14
Re-tension the V-belt 5-14
Hydraulic system 5-15
Important information on the hydraulic system 5-15
Checking the hydraulic oil level 5-16
Adding hydraulic oil 5-16
Important information on the use of biodegradable oil 5-17
Checking hydraulic pressure lines 5-18
Overview of lubrication points 5-19
Parking the machine 5-20
Swiveling cylinder lubrication points 5-20
Lubricating the live ring (ball bearing) 5-21
Lubricating the teeth of the live ring 5-22
Ball sockets (ISO/SAE changeover option) 5-23
Tracks 5-24
Checking track tension 5-24
Tightening the tracks 5-25
Traveling drive 5-26
Electrical system 5-27
Specific safety instructions 5-27
Servicing and maintenance at regular intervals 5-27
Instructions concerning specific components 5-28
Alternator 5-28
Battery 5-29
General maintenance 5-30
Cleaning 5-30
General instructions for all areas of the vehicle 5-30
Control stand 5-31
On the outside of the vehicle 5-31
Engine compartment 5-31
Threaded fittings and attachments 5-32
1-4
Pivots and hinges 5-32
Preparatory work before taking out of service 5-32
Maintenance when out of service for a longer period of time 5-33
Putting into operation again 5-33
Fluids and lubricants 5-34
Oil change and filter replacement (hydraulics) 5-36
Maintenance plan (overview) 5-37
Maintenance label 5-42
Explanation of symbols on the maintenance label 5-42
Technical data 6
Chassis 6-1
Engine 6-1
Travel gear and swivel unit 6-2
Stabilizer blade 6-3
Operating hydraulics 6-3
Connection values of Dual Power option 6-3
Electrical system 6-3
Fuses behind the right-hand trim 6-4
Relays behind the right-hand trim 6-4
Fuses and relays with Dual Power option 6-5
Noise measurement 6-6
Vibration 6-6
Coolant compound table 6-9
Weight 6-9
Dimensions with rollbar 6-10
Dimensions without rollbar 6-11
Lift capacity tables 6-12
Safety instructions – lift capacity table 6-1

HYUNDAI HX10A CRAWLER EXCAVATOR OPERATOR MANUAL – PDF DOWNLOAD:

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