Hyundai HX355ALCR Excavator Operation & Maintenance Manual 2023 PDF

Description

Hyundai HX355ALCR Excavator Operation & Maintenance Manual 2023 – PDF DOWNLOAD

FILE DETAILS:

Hyundai HX355ALCR Excavator Operation & Maintenance Manual 2023 – PDF DOWNLOAD

Language : English
Pages : 484
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hyundai HX355ALCR Excavator Operation & Maintenance Manual 2023 – PDF DOWNLOAD

Serial Number 1001 and Up

HX355ALCR 1
Revision 3
Table of Contents 5
Foreword 9
Intended Use 9
Engine and Emission Control System Maintenance 9
Machine Capacity 10
Attachments 10
California Proposition 65 10
Product Identification Number (PIN) 11
Component Serial Numbers 11
Engine Identification 12
Your Machine Serial Numbers 12
Safety Messages 12
AEM Safety Manual (North America Only) 14
Federal and California Emission Control Systems 15
Limited Warranty for Non-road Engines (CI) [NDICL07 6LEA (DL08P)] 15
Safety 17
Safety Decals 18
Information and Location for Safety Decals 20
Information and Location for Safety Decals (Continued) 21
General 33
Safe Operation is Operator’s Responsibility 33
Know Your Machine 33
Proper Work Tools and Attachments 34
Pressurized Fluids 34
Flying or Falling Objects 35
Personal Protective Equipment (PPE) 36
Correction of Machine Problems 36
Crushing and Cutting 36
Hot Coolant and Oils – Burn Prevention 37
Fire and Explosion Prevention 38
Fire Extinguisher and First-aid Kit (Emergency Medical Kit) 41
Electrical System and Electrical Shock 42
Roll-over Protective Structure (ROPS) 42
Regulation 8 35(2) of the Mines Safety and Inspection Regulations (1995) 45
Transportation 46
Obey State and Local Over-the-Road Regulations 46
Loading and Unloading 46
Transporting Machine 47
Operation 48
Before Engine Starting 48
Work Site 49
Mounting/Dismounting 50
Cleaning 51
Operator Station 51
Seat Belt 52
Visibility Information 53
Boost Starting or Charging Engine Batteries 57
Starting Engine 59
Swinging or Traveling 60
Lifting and Digging 62
Operation on Slopes 63
Towing 64
Attachment 65
Equipment Lowering with Engine Stopped 65
Engine Stop 66
Parking Machine 66
Long Term Storage 67
Before Storage 67
During Storage 68
After Storage 68
Maintenance 69
Warning Tag 71
Cleaning 72
Proper Tools and Clothing 72
Disassembling Precautions 72
Use of Lighting 72
Fire and Explosion Prevention 73
Burn Prevention 74
Rubber That Contains Fluorides 75
Rubber and Plastics 76
Welding Repairs 77
Warning for Counterweight and Front Attachment Removal 78
Lock Inspection Covers 79
Working on Machine 79
Accumulator 80
Compressed Air 80
Track Tension Adjustments 81
Supports and Blocking for Work Equipment 81
High-pressure Lines, Tubes and Hoses 82
Battery 83
Environment and Circumstances 84
Work Site Areas Requiring Extra Caution 84
High-voltage Cables 86
Underground Operation 87
Working in Water 87
Working in Contaminated Environment 87
Operation in Extreme Conditions 88
Exhaust Ventilation 92
Asbestos Information 92
Silica Dust Information 93
Disposal of Hazardous Materials 93
Sound 93
Vibration Information 94
Operating Controls 97
Component Locations 98
Operator’s Area 106
Operational Controls and Panels 108
1 Start/Stop Button 110
2 Smart Key 111
3 Engine Speed Control Dial 114
4 Jog Switch Control Panel 115
5 Air Conditioning and Heating Control Panel 115
6 DAB Microphone (If Equipped) 115
7 12V Power Socket 115
8 24V Power Socket 116
9 USB Charger 116
10 Safety Lever 116
11 Travel Speed Selector Switch 117
12 Light Switch 117
13 Cabin Work Light Switch (If Equipped) 117
14 After Treatment System Switch 118
15 Micro Phone (If Equipped) 118
16 Wiper Control Panel 119
17 Buzzer Alarm Stop Switch (If Equipped) 120
18 Dozer Lever 120
19 Warning Light Switch (If Equipped) 120
20 Overload Warning Switch (If Equipped) 121
21 Reverse Fan Switch 121
22 Auto Grease System Switch (If Equipped) 122
23 Rotating Switch (If Equipped) 122
24 One Touch Deceleration Button 123
25 Horn Button 123
26 Shear Switch (If Equipped) 123
27 Breaker/Booster Button 124
28 Joystick One Touch Function Button 124
29 Quick Coupler Switch (If Equipped) 125
30 Auxiliary Mode Switch 125
31 Emergency Start Mode Switch 125
32 Display Monitor 126
33 Around View Monitoring (AVM) Monitor (If Equipped) 126
34 Photo Sensor 126
Display Monitor 127
Functional Check 128
Setting a Password 128
1 Fuel Gauge 128
2 DEF (AdBlue®) Level Gauge 129
3 Engine Coolant Temperature Gauge 129
4 Hydraulic Oil Temperature Gauge 129
5 Tachometer 130
6 Audio Display 130
7 Main Warning Lamp 130
8 Digital Clock 131
9 Favorites Button 131
10 Main Information Selector Button 131
11 Main Information Indicator 132
12 Power Mode Selector Button 132
13 Power Mode Indicator 132
14 Operating Mode/Flow Setting Selector Button 133
15 Auto Idle Selector Button 133
16 Menu Selector Button 134
17 Back Button 134
18 Camera Mode Selector / ESC Button 134
19 Jog Switch 134
20 Mode Symbol Display 135
21 Indicator Display 136
22 Display Warning Symbols 137
Warning Pop-Up Messages 143
User Menu 146
User Menu – Access and Escape Methods 146
Around View Monitoring (AVM) System 174
Screen Components and View Modes 174
Displaying Outlines of the Vehicle Area 176
Heater and Air Conditioner Control Panel 177
Location of Controls and Vents 177
Control Panel 178
Memory Function 181
Additional Operating Instructions 181
Miscellaneous Electrical Devices 182
Cabin Light 182
Safety Lever 182
Circuit Breaker (50A, 80A) 182
Fuse Boxes 183
DAB (Digital Audio Broadcasting) Audio 184
Seat Adjustment 185
1 Forward/Backward Adjustment 185
2 Adjusting Height of Seat and Depth of Cushion 185
3 Reclining Position Adjustment 186
4 Headrest 186
5 Lumbar Support Adjustment 186
6 Seat Heater Switch 186
6-1 Heating/Ventilation Switch (If Equipped) 186
7 Left and Right Control Stand Adjustment 187
8 Left and Right Control Stand Height Adjustment 188
9 Adjusting Height/Angle of Armrest 188
Seat Belt 189
Seat Belt Locking and Unlocking 189
Engine Emergency Stop Switch 190
Emergency Exit Glass Breaking Tool 190
Miscellaneous Convenience Devices 191
Ceiling Cover 191
Front Windows 191
Door Side Latch 194
Cabin Storage Compartments 194
Sun Visor 195
Sunglasses Case 196
Cup Holder 196
Miscellaneous Access Covers and Doors 197
Side Door (RH) 197
Side Door (LH) 197
Battery Box Door 198
Engine Cover 198
Radiator Cover 199
DEF (AdBlue) Tank Cover 199
Control Valve Cover 199
Operation 201
To Operate a New Excavator 201
Starting and Stopping Engine 202
Inspection Before Starting Engine 202
Operational Checks Before Starting Engine 205
Engine Start 206
Hydraulic System Warm-up 208
Hydraulic System Warm-up – Cold Weather 209
Stopping Engine 209
Checks and Maintenance After Stopping Engine 210
Safety Lever 211
Travel 212
Automatic Travel Speed Control 212
Travel Control Lever Operation 213
General Travel Instructions 214
Straight Travel Pedal (If Equipped) 216
Operating Instructions 218
Engine Speed Control 218
Emission Control System 218
After Treatment System 220
Mode Selection 224
Change Machine Control Pattern By Selector Valve (If Equipped) 227
Work Levers (Joysticks) (ISO Pattern) 228
Work Levers (Joysticks) (BHL Pattern) 229
Dozer Blade (If Equipped) 230
Two-Piece Boom (If Equipped) 230
Smart Power Control (SPC) 231
Operating Precautions 232
Working in Water 238
Escaping From Mud 238
Parking Excavator 239
Towing Procedure 240
Attachments 241
Bucket Replacement and Reversal 241
Replacement 241
Reversal (If Applicable) 243
Hydraulic Attachments (If Equipped) 244
Breaker Operation 244
Shear Operation 248
One-Way/Two-Way Valve Operation 251
Rotating Operation 252
Quick Coupler Operation 253
Lifting Objects 261
Lifting Objects with Quick Coupler 263
Equipment Lowering with Engine Stopped 265
Auto Grease System (If Equipped) 269
Overview 269
Location 271
Lubricants 272
Pump Display and Control Elements of Control Screen 276
Pump Display Mode 280
Pump Programming 282
Maintenance 286
Troubleshooting 289
Inspection, Maintenance and Adjustment 295
Maintenance Information 295
Safety Precautions 298
Machine Setup Position for Maintenance 299
Handling Oil, Fuel, DEF (AdBlue®), Coolant 300
Oil 300
Fuel 300
DEF (AdBlue®) 302
Engine Oil 303
Grease 303
Coolant and Water for Dilution 304
Filters 305
Electrical System Maintenance 306
Recommend Fuel, Coolant, and Lubricant 307
Lubrication 307
Symbols for “Lubrication and Service Chart” 308
Fluid Capacities 312
Table of Recommended Lubricants 313
Maintenance Intervals 316
10 Hour / Daily Service 319
Grease Boom, Arm and Front Attachment Pins (for first 100 hours) 319
Engine Oil Level – Check 319
Hydraulic Oil Level – Check 320
Fuel Level – Check 321
DEF (AdBlue®) Tank Level – Check 323
Pre Fuel Filter and Water Separator – Check 324
Swing Reduction Gear Oil Level – Check 325
Dust Net – Clean 326
Coolant Level – Check 326
Window Washer Liquid Level – Check 327
Bucket Teeth and Side Cutters – Inspect 327
Cooling Fan Blade – Inspect 328
Air Cleaner Valve – Clean 328
Air Intake System and Emission Control System – Check 329
Seat Belt – Inspect 329
AVM (Around View Monitoring) System (If Equipped) – Check 329
Mirrors – Check 330
Structure – Inspect 330
All Switches and Travel Alarm (If Equipped) – Check 330
Safety Lever – Check 330
Exterior Lights, Horn, Control Console Indicator, Gauge Panel – Check 331
Overall of Engine Condition – Check 331
All Controls and Linkages – Check 332
50 Hour / Weekly Service 333
Perform All Daily Service Checks 333
Arm and Bucket Joint Pins – Lubricate 333
Dozer Blade Pin – Lubricate 334
Swing Bearing – Lubricate 334
Fuel Tank Water and Sediment – Drain 335
Engine Fan Belt – Check 335
Track Assemblies (Links, Shoes, Rollers, Idlers) – Inspect 335
250 Hour / Monthly Service 336
Perform All Daily and 50 Hour Service Checks 336
Boom and Arm Joint Pin – Lubricate (One – Piece Boom) 336
Boom and Arm Joint Pin – Lubricate (Two – Piece Boom) 338
Engine Fan and Alternator Belts – Check 340
Breaker Filter (If Equipped) – Replace 341
Hydraulic Oil Return Filter – Replace 341
Pilot Filter – Replace 341
Pin and Bushings of the Front End Attachment – Inspect 342
Battery Fluid – Check 342
Bolts and Nuts – Inspect 342
Fuel System Hose Clamps – Inspect 342
Drain Filter – Replace 342
500 Hour / 3 Month Service 343
Perform All Daily, 50 and 250 Hour Service Checks 343
Track Spring – Check 343
Swing Gear and Pinion – Lubricate 343
Engine Oil and Filter – Change 344
Air-conditioning Outer Filter – Clean 345
Air-conditioning Inner Filter – Check and Clean 346
Cooling System – Clean 347
Air Cleaner Outer Filter – Clean 348
Fuel Prefilter and Water Separator – Replace 349
Main Fuel Filter – Change 350
Travel Reduction Gear Oil – Check 351
Travel Reduction Gear Oil – Change 352
Swing Reduction Gear Oil – Change 352
1,000 Hour / 6 Month Service 353
Perform All Daily, 50, 250 and 500 Hour Service Checks 353
Swing Reduction Gear – Lubricate 353
Hydraulic Oil Tank Breather Filter – Replace 353
Hydraulic Oil Return Filter – Replace 354
Pilot Filter – Replace 355
Drain Filter – Replace 356
Travel Reduction Gear Oil – Change 357
Swing Reduction Gear Oil – Change 358
Air-conditioning Outer Filter – Replace 359
Air-conditioning Inner Filter – Replace 360
Fuel Cap Filter – Replace 361
Check and Adjust Engine** 362
2,000 Hour / Yearly Service 363
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks 363
Air Cleaner Outer and Inner Filter – Replace 363
Coolant – Change 364
Hydraulic Oil and Suction Filter – Replace 366
Alternator and Starter** – Check 368
Rubber Antivibration Shock Mounts – Check 368
Perform and Record Results of Cycle Time Tests 368
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage 368
Adjust Valve Clearance** – Check 368
Head Bolt Torques – Check 368
4,000 Hour / Biennial Service 369
Major Parts – Periodic Replacement 369
4,500 Hour / Biennial Service 370
DEF (AdBlue®) Filter – Replace 370
DEF (AdBlue®) Breather Filter – Replace 373
12,000 Hour / 6 Year Service 374
Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 (CEN)) 374
Air-conditioning System 375
Control Panel – Check 375
Air Conditioner Hoses – Check 375
Condenser – Check 375
Magnetic Clutch – Check 375
Bucket 376
Bucket Tooth – Replace 376
Bucket O-ring – Replace 377
Electrical System 378
Battery 378
Fuses 380
Engine Cooling System 382
General 382
Antifreeze Concentration Tables 384
Table of Standards for Allowed Tap Water 384
Fuel Transfer Pump (If Equipped) 385
Handling of Accumulator 388
Track Tension 389
Venting and Priming Hydraulic System 391
Main System Pump 391
Hydraulic Cylinders 391
Swing Motor 392
Travel Motor 392
General Venting 392
Maintenance in Special Conditions 393
Transportation 395
Loading and Unloading 396
Warning for Counterweight and Front Attachment Removal 396
Counterweight 396
Lifting Machine 402
Specification 403
Standard Specification 403
Overall Dimensions 404
One – Piece Boom 404
Two – Piece Boom 405
Disassembled Parts, Dimension and Weight 406
Components 406
Ground Pressure 408
Digging Force 408
Arm – Tearout Force 408
Bucket – Breakout Force 409
Working Range 410
One – Piece Boom 410
Two – Piece Boom 412
Excavator Rated Lift Capacity Tables 414
Approximate Weight of Workload Materials 447
Index 449

DESCRIPTION:

Hyundai HX355ALCR Excavator Operation & Maintenance Manual 2023 – PDF DOWNLOAD

Serial Number 1001 and Up

Foreword:

This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of HD HYUNDAI CONSTRUCTION EQUIPMENT equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR HD HYUNDAI CONSTRUCTION EQUIPMENT.

• Keep this manual in the cabin so it is always available. If it is lost, order another one from your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. If there are any questions, contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor. This manual may illustrate options and accessories not installed on your equipment.
• Any modification made without written authorization or approval from HD HYUNDAI CONSTRUCTION EQUIPMENT can create a safety hazard. Always replace parts with genuine HD HYUNDAI CONSTRUCTION EQUIPMENT parts or HD HYUNDAI CONSTRUCTION EQUIPMENT authorized replacement parts.

Intended Use:

The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your HD HYUNDAI CONSTRUCTION EQUIPMENT distributor for further information.

Contact us: [email protected]

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