Hyundai R210-7 Crawler Excavator Service Repair Manual – PDF Download

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Hyundai R210-7 Crawler Excavator Service Repair Manual

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Hyundai R210-7 Crawler Excavator Service Repair Manual

CONTENTS.....................................  1
FOREWORD.....................................  3
GENERAL...................................... 12
	1. SAFETY................................ 12
	2. SPECIFICATIONS........................ 21
STRUCTURE AND FUNCTION....................... 37
	1. PUMP DEVICE........................... 38
	2. MAIN CONTROL VALVE.................... 58
	3. SWING DEVICE.......................... 91
	4. TRAVEL DEVICE.........................100
	5. RCV Lever.............................108
	6. RCV PEDAL.............................115
HYDRAULIC SYSTEM.............................121
	1. HYDRAULIC CIRCUIT.....................122
	2. MAIN CIRCUIT..........................123
	3. PILOT CIRCUIT.........................126
	4. SINGLE OPERATION......................133
	5. COMBINED OPERATION....................143
ELECTRICAL SYSTEM............................152
	1. COMPONENT LOCATION....................153
	2. ELECTRICAL CIRCUIT....................155
	3. ELECTRICAL COMPONENT SPECIFICATION....175
	4. CONNECTORS............................183
MECHATRONICS SYSTEM..........................203
	1. OUTLINE...............................204
	2. MODE SELECTION SYSTEM.................206
	3. AUTOMATIC DECELERATION SYSTE..........208
	4. TRAVEL SPEED CONTROL SYSTEM...........209
	5. AUTOMATIC WARMING UP FUNCTION.........210
	6. ENGINE OVERHEAT PREVENTION SYSTEM ....211
	7. Anti-restart system...................212
	8. SELF-DIAGNOSTIC SYSTEM................213
	9. ENGINE CONTROL SYSTEM.................216
	10. EPPR VALVE...........................223
	11.  MONITORING SYSTEM...................226
TROUBLESHOOTING..............................237
	1. BEFORE TROUBLESHOOTING................238
	2. HYDRAULIC AND MECHANICAL SYSTEM.......241
	3. ELECTRICAL SYSTEM ....................261
	4. MECHATRONICS SYSTEM ..................277
MAINTENANCE STANDARD.........................292
	1. OPERATIONAL PERFORMANCE TEST..........293
	2. MAJOR COMPONENT.......................313
	3. TRACK AND WORK EQUIPMENT..............321
DISASSEMBLY AND ASSEMBLY.....................327
	1. PRECAUTIONS...........................328
	2. TIGHTENING TORQUE.....................331
	3. PUMP DEVICE...........................334
	4. MAIN CONTROL VALVE....................357
	5. SWING DEVICE..........................374
	6. TRAVEL DEVICE.........................399
	7. RCV LEVER.............................431
	8. TURNING JOINT.........................446
	9. BOOM, ARM AND BUCKET CYLINDERS........451
	10. UNDERCARRIAGE........................468
	11. WORK EQUIPMENT.......................480
COMPONENT MOUNTING TORQUE....................484
	1. INTRODUCTION GUIDE....................485
	2. ENGINE SYSTEM.........................486
	3. ELECTRIC SYSTEM.......................488
	4. HYDRAULIC SYSTEM......................490
	5. UNDERCARRIAGE.........................493
	6. STRUCTURE.............................494
	7. WORK EQUIPMENT........................498

HYUNDAI R210-7 CRAWLER EXCAVATOR SERVICE REPAIR MANUAL – PDF DOWNLOAD:of the  Manual:

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Hyundai R210-7 Crawler Excavator Service Repair Manual

STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.

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⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]