ISUZU 4JG2 ENGINE SERVICE MANUAL (FORK LIFT HDF20-30) – PDF DOWNLOAD

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ISUZU 4JG2 ENGINE SERVICE MANUAL (FORK LIFT HDF20-30) 

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LANGUAGE:ENGLISH
PAGES:219
DOWNLOADABLE:YES
FILE TYPE:PDF

ISUZU 4JG2 ENGINE SERVICE MANUAL (FORK LIFT HDF20-30) – PDF DOWNLOAD:

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ISUZU 4JG2 ENGINE SERVICE MANUAL (FORK LIFT HDF20-30) 

GENERAL REPAIR INSTRUCTIONS

1. Before performing any service operation with the engine mounted, disconnect the grounding cable from the battery. This will reduce the chance of cable damage and burning due to short circuiting.
2. Always use the proper tool or tools for the job at hand. Where specified, use the specially designed tool or tools.
3. Use genuine ISUZU parts.
4. Never reuse cotter pins, gaskets, O-rings, lock washers, and self locking nuts. Discard them as you remove them. Replace them with new ones.
5. Always keep disassembled parts neatly in groups. This will ensure a smooth reassembly operation. it is especially important to keep fastening pans separate. These parts vary in hardness and design, depending on their installation position.
6. All parts should be carefully cleaned before inspection or reassembly. Oil ports and other openings should be cleaned with compressed air to make sure that they are completely free of obstructions.
7. Rotating and sliding part surfaces should be lubricated with oil er grease before reassembly.
8. if necessary, use a scalar on gaskets to prevent leakage.
9. Nut and bolt torque specifications should be carefully followed.
10. Always release the air pressure from any machine-mounted air tankls) before dismounting the engine or disconnecting pipes and hoses. To not do so is extremely dangerous.
11. Always check and recheck your work. No service operation is complete until you have done this.

TABLE OF CONTENTS:

ISUZU 4JG2 ENGINE SERVICE MANUAL (FORK LIFT HDF20-30) 

MAIN PAGE.........................  1
SECTION 1. GENERAL INFORMATION....  4
SECTION 2. MAINTENANCE............ 22
SECTION 3. ENGINE ASSEMBLY(1)..... 34
SECTION 4. ENGINE ASSEMBLY(2)..... 52
SECTION 5. ENGINE ASSEMBLY(3)..... 88
SECTION 6. LUBRICATING SYSTEM.....116
SECTION 7. COOLING SYSTEM.........128
SECTION 8. FUEL SYSTEM............138
SECTION 9. ENGINE ELECTRICALS.....150
SECTION 10. TROUBLESHOOTING.......176
SECTION 11. SPECIAL TOOL LIST.....202
SECTION 12. CONVERSION TABLE......206

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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